Analysis of the technological stresses in wound components made out of composites during the whole duration of the preparation process

Conclusions The application of a discrete winding scheme and the relationships of the theory of filtration consolidation and the theory of unstable viscoelastic media to the calculation of the technological stresses allows one to take account of the most important technological factors and to describe the overall process involved in the preparation of wound components from laminar composites. The power winding stage and the nonisothermal heat-treatment stage make the greatest contribution to the magnitude of the technological stresses.Translated from Mekhanika Kompozitnykh Materialov, No. 3, pp. 500–508, May–June, 1980.     

Problems of the mechanics of winding thick-walled composite structures

Conclusions Dividing the winding process into individual stages, examination of the interply compliance of the composites, and the introduction of the circular metals made it possible to link the parameters of this process and, in particular, the tensioning force, with the properties of the completed component. It was thus possible to propose engineering methods of calculating thick-walled wound components with an allowance made for technological prior history. Structures for specific applications were constructed and a new technological method proposed and applied. These methods include the methods of producing spatial reinforced driveshafts whose load-carrying frame is produced on the basis of the system of the single filament. The studies examined in this work were used as a starting point for further investigations and development of the mechanics of winding in a number of scientific centers of the country.Translated from Mekhanika Kompozitnykh Materialov, No. 5, pp. 618–626, September–October, 1992.     

Design of Steel-Composite Multirim Cylindrical Flywheels Manufactured by Winding with High Tensioning and <Emphasis Type="Italic">in situ</Emphasis> Curing. 1. Basic Relations

The possibility of using force winding coupled with in situ curing to increase the energy storage capacity of hybrid steel-composite cylindrical flywheels is estimated and analyzed. Relations describing the rotational, thermal, and winding stresses are considered and discussed. These relations are used for a numerical analysis of the stress state and energy capacity of hybrid flywheels in the second part of the paper.__________Russian translation published in Mekhanika Kompozitnykh Materialov, Vol. 41, No. 2, pp. 203–224, March–April, 2005.     

Calculation of the residual stresses in coiled objects made on the layer-by-layer hardening principle

The effect of the technological mode of winding with layer-by-layer hardening on the residual-stress distribution in coiled glass-plastic objects is analyzed by the method outlined in [1, 2]. The computing scheme of [3, 4] is used to calculate the stresses arising at the winding stage. The results are compared with experimental data.Moscow Power Institute. Translated from Mekhanika Polimerov, No. 2, pp. 284–289, March–April, 1972.     

Effect of technological factors on the mechanical reliability of structures made from composites

Research on the effect of technological factors on the strength of reinforced-plastics structures is reviewed. Attention is concentrated on structures in the form of bodies of revolution fabricated by the winding technique. The influence of the winding parameters and the curing regime on the residual stresses is discussed. Data on the variation of the mechanical properties of the resin in the course of the curing process are examined. The contributions of chemical and thermal shrinkage to residual stress formation are compared. Methods of reducing the residual stresses are considered.Presented at the 2nd All-Union Conference on Polymer Mechanics, Riga, November 10–12, 1971.Moscow Power Engineering Institute. Translated from Mekhanika Polimerov, No. 3, pp. 529–540, May–June, 1972.     

Effect of a filler on the strength properties of thermosets

The effect of a filler on the strength properties of polymers in tension is investigated. The thermostructural stresses that develop in the composite during cure are taken into account. Relations are given for the strength of the filled polymer as a function of the percentage filler content. In the process of analyzing the thermostructural stresses an analytic expression is obtained for the linear expansion coefficient of the composite with allowance for the structural distribution of the components. Calculated values of the strength and thermostructural stresses are presented for composites with different filler contents. The theoretical determination of the strength of filled polymers is compared with the results of experimental investigations of composites based on epoxy resin filled with quartz dust.Leningrad Mechanical Institute. Translated from Mekhanika Polimerov, No. 1, pp. 97–101, January–February, 1973.     

Residual stresses in plastic rings reinforced with glass and manufactured with consolidation of the various layers

The residual stresses in thin-wall plastic rings reinforced with glass and prepared by the method of consolidating the layers in combination with various winding regimes have been studied experimentally. It is shown that variation of the winding regime from one layer to another can change the distribution of the stresses through the thickness of the ring.Moscow Energy Institute. Translated from Mekhanika Polimerov, No. 1, pp. 174–176, January–February, 1972.     

Shear of orthogonally reinforced spherofibrous composites

The problem of determining the shear characteristics and interphase stress concentration of fibrous composites with spherical inclusions is examined on the basis of a three-phase model. Stress fields caused by diffusion interaction of phases are neglected. The elastic moduli of the composite are investigated and compared with those obtained from a two-phase model. The general formula for determination of the shear modulus of triorthogonally reinforced compsites is derived using previously investigated relationships for averaged stress fields. The matrix of these compsites contained spherical cavities. The dependence of integral characteristics of three-phase composites on their bulk phase concentration was investigated. The stresses between phases were studied as a function of composite structure.A. A. Blagonravov Machine-Science Institute, Russian Academy of Sciences, Moscow, Russia. Translated from Mekhanika Kompozitnykh Materialov, No. 1, 104–111, January–February, 1997.     

Effect of viscosity of a thermoplastic prepreg and matrix upon winding of rings

The problem of compression of a unidirectional layer and shear of a polymer interlayer during winding of rings is considered. The equations determining the dependence of the layer thickness and stresses on the parameters entering into the power flow law for a prepreg and polymer matrix and on the basic parameters of the winding process—the initial tension of the prepreg, its placement rate, and the radius of a mandrel—are derived. The ring thickness measurements obtained at various temperatures and initial tension forces of plies confirm the adequacy of the model offered. It is found that the viscous properties of the prepreg and matrix upon winding affect the relative change in the layer thickness to a greater extent than the stresses in these layers. With increase in temperature and tension force upon winding, the effect of viscous deformations of the prepreg and matrix increases. A decrease in viscosity and an increase in the tension force of the tape lead to a higher strength of the ring in tension and interlaminar shear; however, the growing percolation of the polymer melt leads to a greater inhomogeneity of the structure of the composite in the ring and to a lower reinforcing effect of the factors mentioned. Presented at the 11th International Conference on Mechanics of Composite Materials (Riga, June 11–15, 2000). Translated from Mekhanika Kompozitnykh Materialov, Vol. 36, No. 3, pp. 419–428, 2000.     

Limiting stresses in spatially reinforced composites with components-having different structural geometries nd elastic properties

A model which is proposed for calculating structural stresses in spatially reinforced composites and an invariant-polynomial criterion for evaluating their limiting values are used to predict the effect of the elastic and strength properties of the components and their relative content on the limiting stress-strain state of composites of different structures. Emphasis is given to tri-orthogonal and 4D cubic structures, in addition to structures with hexagonal and angle-ply fiber reinforcement schemes in the plane and perpendicular to it. The types of composite loading typical of standard tests are examined in separate numerical experiments for shear, tension, compression, and their proportional combination. A computational variant of a criterional estimate of the limiting stresses is substantiated for an anisotropic composite of variable strength. The limiting-stress surface is obtained along with contour maps showing stress isolines as a function of the properties of the components and the geometry of the structure. The maps are suitable for practical use. The cases of maximum resistance to shear, tension, compression, and combination loading of 3D and 4D composites are compared to the analogous cases for two-dimensional structures.Presented at the Ninth International Conference on the Mechanics of Composite Materials (Riga, October, 1995).Translated from Mekhanika Kompozitnykh Materialov, No. 5, pp. 616–639, September–October, 1995.     

Experimental determination of residual stresses in wound unidirectional glass-reinforced plastics

The residual stresses in prestressed ring-shaped systems of wound unidirectional glass-reinforced tape have been investigated experimentally. The relation between the residual stress and the winding force has been established. A decrease in the specified prestress is demonstrated. The results of tensile tests on free rings of wound glass-reinforced tape are presented.Mekhanika Polimerov, Vol. 2, No. 1, pp. 123–129, 1966     

Rationalization of the shape of wound membrane shells of revolution composed of high-modulus material

A method of designing composite membrane shells of revolution under axisymmetric loading is described. The properties of the shell material are analyzed. It is shown that for shells of high-modulus material in the presence of tensile membrane stresses the fibers fail in the matrix. A fiber arrangement and shell geometry ensuring isotensoid properties are proposed for this case. A technological and weight analysis is presented.S. Ordzhonikidze Moscow Aviation Institute. Translated from Mekhanika Polimerov, No. 5, pp. 822–828, September–October, 1975.     

Experimental study of the effect of technological parameters on the residual stresses in thin-walled coiled parts

The effect of the parameters of heat treatment and programmed winding under tension on the residual stresses in thin-walled coiled parts made from glass plastic by the "dry" winding of a heated glass strip on an unheated mandrel is studied experimentally. The effect of the thickness of the parts on the maximum radial residual stresses is considered. A method is proposed for regulating the residual stresses in parts with very thick walls.Translated from Mekhanika Polimerov, No. 1, pp. 75–80, January–February, 1972.     

Analysis of elastomeric composites based on fiber-reinforced systems. 2. Unidirectional composites

The elastic properties of unidirectionally reinforced composite materials under large deformations are studied. The applied model for deformation of materials is based on the structural macroscopic theory of stiff and soft composites, including micro- and macromechanical levels of analysis of composite media. The properties of unidirectional elastomeric composites are studied in tension and shear in the plane of reinforcement. The microscopic fields in the structural components of composites having poorly compressible and compressible matrices are also analyzed. Changes in the parameters of macroscopic deformation of the composites are examined as functions of the loading parameters and initial conditions of the structure. The evolution of the structural changes in deformed composite materials is described.State Metallurgical Academy of Ukraine, Dnepropetrovsk, Ukraine. Translated from Mekhanika Kompozitnykh Materialov, Vol. 35, No. 1, pp. 29–50, January–February, 1999.     

Anchoring and a Load Transfer Technique in Uniaxial Tension of Unidirectional High-Strength Composites

A simplified analytical method for calculating the stress-strain state in uniaxial tension of unidirectional composite specimens with glued wedges is developed. A numerical analysis of the influence of geometry and mechanical parameters of the specimens on the maximum stresses is carried out. The calculations are refined by finite-element modeling. Tests of the specimens have proved the suitability of the suggested technique of anchoring and load transfer in uniaxial tension of unidirectional high-strength composites.__________Russian translation published in Mekhanika Kompozitnykh Materialov, Vol. 41, No. 3, pp. 319–334, May–June, 2005.     

Calculation of the residual stresses and strains in wound reinforced-plastic products

A method is proposed for determining the residual stresses and strains in wound glass-reinforced plastic products. The fabrication process is divided into five stages: winding, heating polymerization, cooling, and removal from the mandrel. The initial stresses that develop during winding and the subsequent stress increment associated with heating are taken into account. Polymerization is treated as a process during which the mechanical and thermophysical properties of the material change. Chemical shrinkage of the resin and its filtration through the fiberglass are disregarded. Equations are derived for the residual radial and peripheral stresses in the finished product, for the residual change in inside diameter, and for the temperature at which the product is released from the mandrel during the cooling process. The experimental data relating to two types of wound products are discussed. The results of a computation of the residual stresses and the residual changes in inside diameter are compared with the experimental data.Moscow Power Engineering Institute. Translated from Mekhanika Polimerov, Vol. 5, No. 1, pp. 134–139, January–February, 1969.     

Initial stresses in filament-wound reinforced-plastic rings

Methods of experimentally determining the initial stresses in filament-wound GRP rings are examined and the effect of winding tension is investigated. It is shown that by varying the winding tension it is possible to exercise a considerable degree of control over the magnitude and distribution of the initial stresses.Institute of Polymer Mechanics, Academy of Sciences of the Latvian SSR, Riga. Translated from Mekhanika Polimerov, No. 3, pp. 505–511, May–June, 1969.     

Adhesion bond and temperature stresses at the polymer - filler interface in polyethylene composites

The temperature stresses in polyethylene composites with fibrous fillers have been estimated. It is shown that they do not represent a threat to the adhesion bond or the cohesion strength of the components of the systems investigated. Model experiments have revealed the presence of an adhesion interaction between the filler and the matrix in the composite itself and have made it possible to estimate the actual threat posed by the temperature stresses. The mechanism of action of the filler particles on the thermal expansion of the composite is explained.Institute of Polymer Mechanics, Academy of Sciences of the Latvian SSR, Riga. Translated from Mekhanika Polimerov, No. 6, pp. 1049–1056, November–December, 1970.     

Measuring the stresses in fibers of a loaded composite material by the method of infrared spectroscopy

Conclusions 1. Actual stresses in reinforcement fibers of a loaded composite have been measured by infrared spectroscopy.2. It has been shown that the plain rule of mixtures, not accounting for changes in mechanical properties of the matrix during processing of a composite, does not apply to a hot molded polyethylene-polypropylene composite.3. It is suggested that around the reinforcement fibers there exists an ordered layer of the matrix material capable of carrying a heavy load. A method is proposed, furthermore, for calculating the mechanical characteristics of the composite with such a layer. The volume fraction and the thickness of this hardened layer have been estimated from experimental data.Paper presented at the Third All-Union Conference on Polymer Mechanics in Riga, 1976.A. F. Ioffe Physicotechnical Institute, Academy of Sciences of the USSR, Leningrad. Translated from Mekhanika Polimerov, No. 5, pp. 832–837, September–October, 1977.     

The effect of interphase on residual thermal stresses. 2. Unidirectional fiber composite materials

In real composite materials an additional phase may exist between the fiber and the matrix. This phase, commonly known as the interphase, is a local region that results from the matrix bonds with the fiber surface or the fiber sizing. The differing thermal expansions or contractions of the fiber and matrix cause thermally induced stresses in composite materials. In the present study, a four-cylinder model is proposed for the determination of residual thermal stresses in unidirectional composite materials. The elastic modulus of the interphase is a function of the interphase radius and thickness. The governing equations in terms of displacements are solved in the form of expansion into a series [1]. The effective elastic characteristics are obtained using the finite element approach. The effect of the interphase thickness and different distributions of the interphase Young's modulus on the thermal residual stress field in unidirectional composite materials is investigated.For Pt. 1, see [1].Published in Mekhanika Kompozitnykh Materialov, Vol. 33, No. 2, pp. 200–214, March–April, 1997.