Determination of heat transfer properties of media with a single-needle probe

Needle probes with a line heater inside are often used in studying the heat transfer properties of loose rocks. The key problem of contact methods of measuring thermal properties of various media consists in finding thermal contact resistance at the probe/medium interface which must be taken into account in determining the thermal diffusivity of the medium. We describe a mathematical model of heating of a long needle probe in the medium under study, taking into account dimensions and thermal properties of the needle source and assuming that thermal contact between the source and the medium is not ideal. Based on the proposed model, we formulate and solve the inverse problem of finding the thermal diffusivity coefficient of the medium and the heat exchange coefficient at the probe/medium interface. The purpose of the article is to create methodology for determining thermal properties of various media in the field.     

Three-dimensional simulation of flat rolling through a combined finite element–boundary element approach

This paper presents an innovative approach for analysing three-dimensional flat rolling. The proposed approach is based on a solution resulting from the combination of the finite element method with the boundary element method. The finite element method is used to perform the rigid–plastic numerical modelling of the workpiece allowing the estimation of the roll separating force, rolling torque and contact pressure along the surface of the rolls. The boundary element method is applied for computing the elastic deformation of the rolls. The combination of the two numerical methods is made using the finite element solution of the contact pressure along the surface of the rolls to define the boundary conditions to be applied on the elastic analysis of the rolls. The validity of the proposed approach is discussed by comparing the theoretical predictions with experimental data found in the literature.     

Uniqueness of the solution to an inverse thermoelasticity problem

The inverse problem of coupled thermoelasticity is considered in the static, quasi-static, and dynamic cases. The goal is to recover the thermal stress state inside a body from the displacements and temperature given on a portion of its boundary. The inverse thermoelasticity problem finds applications in structural stability analysis in operational modes, when measurements can generally be conducted only on a surface portion. For a simply connected body consisting of a mechanically and thermally isotropic linear elastic material, uniqueness theorems are proved in all the cases under study.     

Recovering unknown terms in a nonlinear boundary condition for Laplace's equation

^** Email: gabriele{at}fi.iac.cnr.it We consider a thin metallic plate whose top side is inaccessibleand in contact with a corroding fluid. Heat exchange betweenmetal and fluid follows linear Newton's cooling law as longas the inaccessible side is not damaged. We assume that theeffects of corrosion are modelled by means of a nonlinear perturbationin the exchange law. On the other hand, we are able to heatthe conductor and take temperature maps of the accessible side.Our goal is to recover the nonlinear perturbation of the exchangelaw on the top side from thermal data collected on the oppositeone (thermal imaging). In this paper, we use a stationary model,i.e. the temperature inside the plate is assumed to fulfil Laplace'sequation. Hence, our problem is stated as an inverse ill-posedproblem for Laplace's equation with nonlinear boundary conditions.We study identifiability and local Lipschitz stability. In particular,we prove that the nonlinear term is identified by one Cauchydata set. Moreover, we produce approximated solutions by meansof an optimizational method.     

Instability of thermoelastic interaction between a half-space and a rigid base through a thin liquid layer

We investigate the instability of thermoelastic interaction between elastic and rigid half-spaces through a liquid interlayer under the conditions of heat transfer across the interfaces. Due to the small thickness of the liquid layer, its influence on the temperature field is taken into account by the thermal resistance of the contact between the bodies, which depends on the normal displacement of the boundary of the elastic body. The pressure inside the liquid is equal to the external pressure applied to the bodies. We determined the critical value of the external heat flow for which the instability becomes possible in such a system and studied the dependence of this value on the parameters of the elastic half-space, the thickness of the liquid layer, and its thermal conduction. Institute of Mathematics, Ukrainian Academy of Sciences, Kiev. Translated from Matematychni Metody ta Fizyko-Mekhanichni Polya, Vol. 41, No. 2, pp. 76–82, April–June, 1998.     

Thermally stressed state of an ellipsoidal inhomogeneity (inclusion) in the case of polynomial external force and temperature fields

The stress structure inside an ellipsoidal inhomogeneity (inclusion) is studied for polynomial force and temperature interactions of arbitrary order in an elastic isotropic medium. It is shown that with perfect mechanical and thermal contact between the phases, the stressed state within the inhomogeneity is also a polynomial in the cartesian coordinates whose order equals the maximum order of the polynomials for the external force and temperature fields. Institute of Mechanics, National Academy of Sciences of Ukraine, Kiev. Translated from Teoreticheskaya i Prikladnaya Mekhanika, No. 30, pp. 67–76, 1999.     

Thermally Stressed State of Bodies with Two Ellipsoidal Inclusions

Solutions are obtained for the interaction of two ellipsoidal inclusions in an elastic isotropic matrix with polynomial external athermal and temperature fields. Perfect mechanical and temperature contact is assumed at the phase interface. A solution to the problem is constructed. When the perturbations in the temperature field and stresses in the matrix owing to one inclusion are re-expanded in a Taylor series about the center of the second inclusion, and vice versa, and a finite number of expansion terms is retained, one obtains a finite system of linear algebraic equations in the unknown constants. The effect of a force free boundary of the half space on the stressed state of a material with a triaxial ellipsoidal inhomogeneity (inclusion) is investigated for uniform heating. Here it was assumed that the elastic properties of the inclusions and matrix are the same, but the coefficients of thermal expansion of the phases differ. Studies are made of the way the stress perturbations in the matrix increase and the of the deviation from a uniform stressed state inside an inclusion as it approaches the force free boundary.     

Nonlinear vibrations in a covered roll system with viscoelastic contact

A theoretical analysis on the contact vibration problem of a nip rolling system composed with two paper machine rolls is presented. It is modelled at the contact region by a two-degree-of-freedom (DOF) mass-spring-damper system. The rolling contact force in a case of viscoelastic polymer covered roll is formulated by integration of the contact stress. Regenerative chatter effects to the stability of the vibrations are considered. The perturbation technique is applied through the multi-scale method to calculate the nonlinear normal form of the governing equations to determine the stability behavior of the system. The numerical results in time domain are consistent with the bifurcation diagrams.     

Asymptotics of Maxwell Time in the Plate-Ball Problem

The problem on rolling of a sphere on a plane without slipping or twisting is considered. One should roll the sphere from one contact configuration to another so that the length of the curve traced by the contact point in the plane is the shortest possible. The asymptotics of Maxwell time for rolling of the sphere along small amplitude sinusoids is studied. A two-sided estimate for this asymptotics is obtained.     

Reconstruction of inclusions in an elastic body

We consider the reconstruction of elastic inclusions embedded inside of a planar region, bounded or unbounded, with isotropic inhomogeneous elastic parameters by measuring displacements and tractions at the boundary. We probe the medium with complex geometrical optics solutions having polynomial-type phase functions. Using these solutions we develop an algorithm to reconstruct the exact shape of a large class of inclusions including star-shaped domains and we implement numerically this algorithm for some examples.     

Application of artificial neural networks for the prediction of roll force and roll torque in hot strip rolling process

This paper introduces an artificial neural network (ANN) application to a hot strip mill to improve the model’s prediction ability for rolling force and rolling torque, as a function of various process parameters. To obtain a data basis for training and validation of the neural network, numerous three dimensional finite element simulations were carried out for different sets of process variables. Experimental data were compared with the finite element predictions to verify the model accuracy. The input variables are selected to be rolling speed, percentage of thickness reduction, initial temperature of the strip and friction coefficient in the contact area. A comprehensive analysis of the prediction errors of roll force and roll torque made by the ANN is presented. Model responses analysis is also conducted to enhance the understanding of the behavior of the NN model. The resulted ANN model is feasible for on-line control and rolling schedule optimization, and can be easily extended to cover different aluminum grades and strip sizes in a straight-forward way by generating the corresponding training data from a FE model.     

An integrated thermal model of hot rolling

During the heavy plate rolling process, different production steps, i.e., roll passes, descaling passes, and air cooling periods, influence the temperature evolution of the plate. All these relevant aspects are covered by a one-dimensional thermal model proposed in this paper. Experiments were conducted in a rolling mill under realistic rolling conditions to parametrise and validate the model. Using pyrometer measurements, a simple model adaption strategy is developed, which can cope with uncertainties in the initial temperature profile. The model provides accurate predictions of the temperature evolution of the plate during the whole rolling process from the plate’s exit of the furnace to the last pass. Thus, it can be used for scheduling the production process. Based on the model, an observer can be designed.     

On the structure of the stresses inside an ellipsoidal irregularity in thermoelastic problems

We study the structure of the stresses inside an ellipsoidal irregularity. We obtain a result that generalizes the theorem on polynomial conservation for thermoelastic problems under homogeneous and linear external stress and temperature fields when there is perfect thermal and mechanical contact on the phase interface. We show by a specific example how significantly the stress structure inside the irregularity changes when the form of interaction on the boundary surface changes.Translated fromVychislitel'naya i Prikladnaya Matematika, Issue 71, 1990, pp. 70–77.     

The motion of a railway wheelset

The rolling of a railway wheelset along rails without slipping is investigated taking the creep hypothesis into account. The wheelset is represented by two cones that have a common base, and the rails are represented by two circular cylinders with parallel axes. The kinematic characteristics of the unperturbed rolling motion of the wheelset, which occurs when the centre of mass moves along a straight line, and of the perturbed motion, which occurs when the centre of mass of the wheelset describes a sinusoidal trajectory, are determined. The constraint reactions are found for the motions investigated up to small second-order values of the perturbed variables. When the elastic properties of the material in the contact area are taken into account, the creep hypothesis is used, averaging over the fast variables is employed, and the value of the critical speed, above which the rectilinear rolling of the wheelset becomes unstable, is found using averaged equations. In the latter case a periodic mode with two time intervals when the wheel flanges come into contact with the rails is investigated. The reaction force, the work of the dry friction force, and the moment of the active forces needed to maintain the periodic mode are found at the flange/rail contact point within the dry friction model. The boundaries of the stability regions, the parameters of the periodic mode and the moment of the resistance forces as functions of the problem parameters are determined from the formulae obtained by analytical methods.     

Computation of the Temperature between Brake Disk and Pad

The authors present a computation method which is based on an analytical approach describing the temperature distribution due to a moving heat source. This approach has been adapted to the technical problem of the diskpad contact and programmed in MATLAB. In particular, the inhomogeneous pressure distribution in the contact plane has been taken into account. Further, FE‐calculations have been conducted to ascertain the correctness of the analytical approximation. By this combination of analytical and numerical methods an efficient calculation of the contact temperature became possible which is by far faster than corresponding FE‐calculations. The results have been confirmed by measurements using a brake test rig and an IR‐camera system.     

The axisymmetric contact problem taking into account transient heat production due to sliding friction

The contact problem of the sliding of a solid heat insulator with a plane surface along the boundary of an axisymmetric elastic body is considered, taking into account heat release and the thermal distortion of the boundary of the deformable body due to friction. It is assumed that the shear stresses have no effect on the value of the contact pressures, which enables the problem to be investigated in an axisymmetric formulation. The solution is constructed in two stages: first the form of the thermally distorted surface is determined using known expressions, obtained by Carslaw and Jaeger and also by Barber, and then the contact condition is considered taking into account the elastic displacements and distortion of the form of the surface due to heating, and the integral equation of the problem for determining the unknown contact pressures is derived. The latter equation is solved numerically by approximating the unknown contact pressures by a piecewise-constant function.     

Simulation of roll grinding system dynamics with rotor equations and speed control

A nonlinear dynamical model for paper machine roll grinding process is investigated through a group of delay differential equations with one constant time-delay. In this model, the time-delay effect is originated from shape error traces on the surface of the roll. The contact interaction of the roll and the grindstone is based on the wear theory, and the lateral deformations of the roll as a simply supported continuous beam element inside a rotational coordinate frame and the rotational rigid body vibration system are considered. The PD-controllers of the roll and the grindstone drives are also included. The numerical simulations for time-history responses provide a view of the stability of this grinding process for the design, analysis and verification of industrial roll grinding measurements in future.