Calculation of deformative and thermal properties of multiphase composite materials filled with composite or hollow spherical inclusions by the effective medium method

A theoretical investigation was carried out to examine the possibilities of a structural approach to prediction of elastic constants, creep functions, and thermal properties of multiphase polymer composite materials filled with composite or hollow spherical Inclusions of several types. The problem of determining effective properties of the composite was solved by generalizing the effective medium method, a variant of the self-consistent method, for the case of a four-phase kernel-shell-matrix-equivalent homogeneous medium model. Exact analytical expressions for the bulk modulus thermal expansion coefficient, thermal conductivity coefficient, and specific heat were obtained. The solution for the shear modulus is given in the form of a nonlinear equation whose coefficients are the solution of a system of 12 linear equations.To be presented at the Ninth International Conference on the Mechanics of Composite Materials, Riga, October 1995.Published in Mekhanika Kompozitnykh Materialov, Vol. 31, No. 4, pp. 462–472, July–August, 1995.     

Multifibre polymer composites: Prediction of deformation and thermophysical properties

Conclusions A theoretical and experimental investigation was carried out to examine the possibilities of a structural approach for prediction of elastic constants, creep functions and thermophysical characteristics of hybrid polymer composites reinforced with anisotropic fibres of several types. The theoretical solutions were obtained by generalizing the self-consistent method for the case of a three phase model. The effects of brittle fibre breakdown under tension in the direction of reinforcement of a unidirectional hybrid composite were studied under conditions of a short-term loading and a long-term creep. It has been shown that a creep of viscoelastic fibres plays a principal role in creep of the hybrid composite. It is just this creep that significantly increases the fibre damage during creep of the composite.A variant of the solution has been proposed for predicting the thermorheologically complex behavior of hybrid composites containing not only elastic but also viscoelastic thermorheologically simple components with different temperature-time shift factors. The peculiarities of thermal expansion of hybrid composites and the possibilities for a purposeful control of thermal expansion coefficients by hybridization were studied. The considered thermal interval included a region of transition of the polymer matrix from a glass state into a viscoelastic one.The control tests were performed for specimens of organic/glass, organic/carbon, glass/carbon and organic/boron polymer composites with different ratios of fibre volume contents. On the whole, the obtained accuracy of predicting the characteristics of the examined hybrid composites may be considered as acceptable for engineering applications.Published in Mekhanika Kompozitnykh Materialov, Vol. 30, No. 3, pp. 299–313, May–June, 1994.     

Strength properties of unidirectionally reinforced hybrid composites

Conclusions Experiments were carried out with several types of unidirectionally reinforced hybrid composites (organic fiberglass plastic, organic carbon-reinforced plastic, organic boron-reinforced plastic, and carbon fiberglass plastic) with various ratios of the volume content of the fibers in various modes of simple quasistatic loading. It is shown that the strength of the examined materials in the plane stress state can be described phenomenologically by the polynomial criterion of strength with the components of the tensors of the strength surface depending on the structural parameters. The result can be used to predict (carry out interpolation calculations) the strength of the above-mentioned composites within the examined ranges of the volume content of the reinforcing fibers to optimize the selection of the type and ratio of the content of various fibers in the hybrid composite taking into account specific requirements on the strength properties of the material in the structures.Translated from Mekhanika Kompozitnykh Materialov, No. 1, pp. 35–41, January–February, 1984.     

Calculation of characteristics of the elastic and thermophysical properties of a multiphase composite containing composite or hollow spherical inclusions

Conclusion We generalized the self-consistent method of effective media to the case of a four-phase model consisting of a core, a shell, a binder, and the effective medium. We obtained analytic solutions for the elastic characteristics, coefficient of linear expansion, heat capacity, and thermal conductivity of a multiphase composite containing several types of composite (or hollow) spherical inclusions. In the special case of a composite containing inclusions of just one type, the solutions obtained for the bulk modulus of elasticity K, coefficient of linear expansion a, heat capacity c, and thermal conductivity agree (within the framework of the two-stage approach) with the values found using known solutions for a three-phase model [8]. The first stage entails calculation of the effective characteristics of a spherical composite inclusion, while the second stage involves calculating the analogous characteristics for the composite as a whole.The possibilities of the solutions that were found were illustrated in a calculation of the shear modulus of a composite containing spherical hollow inclusions. It was shown that by assuming a nonaxisymmetric Weibull distribution of the parameter (the ratio of the thickness of the wall of a particle to its radius) it is possible to reach better agreement between the calculations and the experimental data in [4] than when calculations are performed using only the mean value of .The solutions obtained here can be used to find optimum combinations of volume fractions of different types of fillers in multiphase composites.The work was sponsored at the University Iberoamericana in 1994 by the Mexican National Council of Science and Technology (CONACYT).Translated from Mekhanika Kompozitnykh Materialov, Vol. 30, No. 4, pp. 512–519, July–August, 1994.     

Investigation of the thermophysical and antifriction properties of polyethylene compositions

The coefficient of linear expansion of polyethylene compositions has been determined. Metals, oxides, and silicates were used as fillers. The coefficient depends significantly on the geometry of the filler particles. Powdered fillers reduce the coefficient by 10–20% (an amount somewhat greater than their volume concentration). Fillers consisting of material with a low coefficient of linear expansion and a high modulus of elasticity in chopped-fiber form may reduce the coefficient of linear expansion by one order as compared with pure polyethylene.Mekhanika Polimerov, Vol. 3, No. 5, pp. 873–880, 1967     

Effect of filler surface state on the properties of polyethylene composites

Treatment of the filler surface may either strengthen or weaken the forces of adhesion between the filler and the polyethylene matrix, thereby affecting the coefficient of linear expansion. Reduction of the adhesion by the creation of a polyalkylsiloxane (antiadhesive) film on the surface of silicate fillers leads to an increase in the coefficient of linear expansion (up to 80%) as compared with an annealed or paraffined surface. Radiation-induced crosslinking of the polysiloxane film and the polyethylene reduced the expansion coefficient. Surface treatment of the filler will reduce the wear of the composite, especially one filled with fine metal powder, the coefficient of fraction remaining unchanged.Institute of Polymer Mechanics, Academy of Sciences of the Latvian SSR, Riga. Translated from Mekhanika Polimerov, No. 6, pp. 1038–1045, November–December, 1969.     

Thermal expansion coefficients of laminar composites

The conclusion of [1], according to which the coefficient of linear expansion of a laminar composite in a direction orthogonal to the laminations may exceed the greater of the coefficients of linear expansion of the components, has been experimentally verified. The experiments were performed on laminated metal-plastics composed of alternating layers of thin sheet steel and epoxy-phenolic resin. The coefficients of linear expansion were determined in a direction normal to the laminations at temperatures of from 20 to 100°C and various component ratios. The experimental and theoretical results are compared.Moscow Power Engineering Institute. Translated from Mekhanika Polimerov, No. 3, pp. 567–568, May–June, 1969.     

Aging of polymer composite materials exposed to the conditions in outer space

A comprehensive investigation is made of glass, carbon, organic fiber-reinforced plastics, and epoxy-based hybrid composite materials employed in Salyut-type spacecraft which remained in space for up to 1501 1501 days. In particular, the properties, aging mechanism, and strain-strength variations in these materials due to exposure to the conditions in outer space were studied. After a series of tests were performed in space the standard strain and strength parameters as well as the mass, density, and thickness changes in the composite materials were estimated. Electron-microscopic and dynamic-mechanical analyses were performed, and the thermal expansion was estimated for a wide range of temperatures. The principal, dominant process occurring due to the continuous presence in outer space was found to be post-curing of the resin materials, which in turn affected the mechanical characteristics of the composite materials. After 456–1501 days in space the room-temperature strength of the composite materials (except for organic plastics) did not decrease, while at high temperatures it even increased. The post-curing and restructuring of some composite materials lowered their dynamic shear moduli in the glassy state of the resin. Due to consolidation of the surface layer of hybrid composite materials irradiated and subjected to thermal cycles, failure during bending varied from transverse fracture to delamination. The negative effect of the post-curing process was expressed as higher internal tension in the hybrid composite materials with different linear thermal expansion coefficients. The magnitude of this effect depended on the amplitude of the thermal cycles. The unprotected surface of the composites bombarded by atomic oxygen, microparticles, and space garbage were subjected to pickling and microerosion, the maximum effect occurring at the initial stage of exposure. Desorption of moisture and low-molecular products during the first 100–200 days of thermal cycling in the vacuum of near-earth orbit must be considered when estimating the total mass loss of composite materials. Data from microscopic, dynamic-mechanical, and other types of analyses revealed that the outer-space factors improved the supermolecular order of the resin volume, while the subsurface layer structure of the composite materials had loosened. Microcracks formed in the plastic's surface during 1501 days in outer space did not, in general, affect the mechanical parameters of the composite materials. Most of the observed effects of exposure to conditions in outer space were less pronounced for plastics protected by aluminum foil or other plastic coatings. The data obtained can be used for designing external elements of spacecraft by selecting materials with specified and predictable properties for long-term service.Translated from Mekhanika Kompozitnykh Materialov, Vol. 29, No. 4, pp. 457–467, July–August, 1993.In conclusion we thank I. G. Zhigun and R. P. Shlits for assisting in determining the mechanical properties of PCM as well as the crew of the Salyut-6 and Salyut-7 space stations for setting up, monitoring, and delivering samples to earth.     

Deformation and strength of hybrid composites reinforced with unidirectional fibers. 1. Numerical models

The hybrid composite consists of n(n > 2) jointly working phases. We define the thermomechanical characteristics and strength of composites by filling and reinforcing materials thermomechanical characteristics and strength basing on the suggestion that thin and strong fibre reinforced composite is quasiuniform, and there is a continuous contact between the filling medium and reinforcing fibers. The development of a mathematical model of the design under consideration has been based on following assumptions: 1) for irreversible processes, the classical thermodynamic postulates are valid, and they are introduced as functions of state of internal energy and entropy; 2) for a solitary volume of materials, internal energy is assumed to be proportional to the volume fraction of the j-th phase v_j; 3) for the material pressure limit conditions just before the essential damage, it is suggested that: a) the whole composite as well as the components are steady, i.e. Drukker's postulate is valid; b) the deformation law associated with the corresponding strength surface is valid, and c) small values of increases in plastic deformation play the leading role. The strength of unidirectionally reinforced hybrid monolayers is predicted by using a linear programming code.Presented at the Ninth International Conference on the Mechanics of Composite Materials (Riga, October, 1995).Translated from Mekhanika Kompozitnykh Materialov, Vol. 31, No. 2, pp. 186–192, March–April, 1995.The studies were carried out with financial support of the International Scientific Fund founded by G. Soros.     

Thermal expansion of a polymer composite with an aggregating disperse filler

Conclusion The thermal deformation of HDPE with an aggregating disperse filler was experimentally studied in a wide range of temperatures. The effect of the filler on the characteristics of relaxation transitions in HDPE, determined from dilatometric tests, was analyzed. A method of calculating the effective thermal expansion coefficient of a composite with an aggregating filler was proposed. Satisfactory agreement between the calculated and experimental data was obtained. It was shown that the effect of aggregation results in a significant decrease in the thermal expansion coefficient of the composite.Translated from Mekhanika Kompozitnykh Materialov, No. 1, pp. 70–77, January–February, 1989.     

Thermal conductivity of unidirectionally reinforced hybrid composites

Conclusion The thermal conductivity of organic-glass, organic-carbon, and carbon-glass plastic in dependence on the volumetric content of organic, glass, and carbon fibers was experimentally investigated. The solution for transverse thermal conductivity of unidirectional hybrid composite, obtained in [8] by generalizing the method of self-congruence to the case of a triphase model, is in satisfactory agreement with the experimental data.Translated from Mekhanika Kompozitnykh Materialov, No. 5, pp. 817–822, September–October, 1990.     

Effect of a filler on the strength properties of thermosets

The effect of a filler on the strength properties of polymers in tension is investigated. The thermostructural stresses that develop in the composite during cure are taken into account. Relations are given for the strength of the filled polymer as a function of the percentage filler content. In the process of analyzing the thermostructural stresses an analytic expression is obtained for the linear expansion coefficient of the composite with allowance for the structural distribution of the components. Calculated values of the strength and thermostructural stresses are presented for composites with different filler contents. The theoretical determination of the strength of filled polymers is compared with the results of experimental investigations of composites based on epoxy resin filled with quartz dust.Leningrad Mechanical Institute. Translated from Mekhanika Polimerov, No. 1, pp. 97–101, January–February, 1973.     

Structure and properties of ceramic composites based on ZrO2

Monodisperse fine powders of high purity obtained by sol-gel method are used for production of high technical data ceramics. The fiber reinforcement is used for hardening of composite materials. It was of interest to study production possibility of reinforced composite material based on ZrO₂ obtained by sol-gel method with filler from fibers of partially stabilized zirconia. ZrO₂ powders were obtained by precipitation of its hydrated gel from aqueous zirconium oxychloride solution by ammonium hydroxide followed by thermal treatment. For composite reinforcement ceramic partially stabilized (8 mole Y₂O₃) ZrO₂ fibers 0.16–0.67 mm in length and 5–7 m in diameter were used. Content of the fibers in composite was 20 wt.%. From powders and their mixtures with fibers, the samples were pressed as disks, beams and cylinders, and anneal in air at 1100–1600°C temperature range. The investigation has shown that the fibers of partially stabilized zirconia change the composite structure, increase the content of tetragonal modification that promotes its hardening. Treatment temperature of precursor determines physical chemical properties of compositions with fibers. Their high specific surface and reaction ability provides a workability of forming and sintering processes into strong composite material. The ceramics was increased by 2.5–3 times as strength after fibrous filler introduction into ZrO₂ hydrogel matrix.Presented at the Ninth International Conference on the Mechanics of Composite Materials (Riga, October 1995).Presented at the Ninth International conference on the Mechanics of Composite Materials (Riga, October 1995). Institute of General and Inorganic Chemistry of the Academy Sciences of the Belarus. Minsk. Translated from Mekhanika Kompozitnykh Materialov, Vol. 32, No. 3, pp. 418–427, May–June. 1996.     

Polypropylene reinforced with aramid and glass fibers

The effect of the chemical nature of the aramid fibers Phenylone, Terlon, Armos, and SVM on the mechanical, thermophysical, and antifriction properties of reinforced polypropylene was investigated. It was found that the composite filled with SVM fibers based on a stiff-chain polymer has high tensile strength and bending modulus. Reinforcement of polypropylene with Phenylone stiff-chain fibers produces a composite with a high impact viscosity. Organoplastics based on polypropylene and aramid fibers have a low density and friction coefficient and high durability. Reinforcement of polypropylene with aramid (SVM) and glass fibers increases the technological properties of the composites. The glass-filled organoplastics developed can be used in instrument making, radio engineering, and machine building as antifriction and construction materials.Ukrainian State Chemical Technological University, Dnepropetrovsk, Ukraine. Translated from Mekhanika Kompozitnykh Materialov, No. 1, pp. 106–110, January–February, 1996.     

Multi-objective optimization of composite structures. A review

Studies performed on the optimization of composite structures by coworkers of the Institute of Polymers Mechanics of the Latvian Academy of Sciences in recent years are reviewed. The possibility of controlling the geometry and anisotropy of laminar composite structures will make it possible to design articles that best satisfy the requirements established for them. Conflicting requirements such as maximum bearing capacity, minimum weight and/or cost, prescribed thermal conductivity and thermal expansion, etc. usually exist for optimal design. This results in the multi-objective compromise optimization of structures. Numerical methods have been developed for solution of problems of multi-objective optimization of composite structures; parameters of the structure of the reinforcement and the geometry of the design are assigned as controlling parameters. Programs designed to run on personal computers have been compiled for multi-objective optimization of the properties of composite materials, plates, and shells. Solutions are obtained for both linear and nonlinear models. The programs make it possible to establish the Pareto compromise region and special multicriterial solutions. The problem of the multi-objective optimization of the elastic moduli of a spatially reinforced fiberglass with stochastic stiffness parameters has been solved.The region of permissible solutions and the Pareto region have been found for the elastic moduli. The dimensions of the scatter ellipse have been determined for a multidimensional Gaussian probability distribution where correlation between the composite's properties being optimized are accounted for. Two types of problems involving the optimization of a laminar rectangular composite plate are considered: the plate is considered elastic and anisotropic in the first case, and viscoelastic properties are accounted for in the second. The angle of reinforcement and the relative amount of fibers in the longitudinal direction are controlling parameters. The optimized properties are the critical stresses, thermal conductivity, and thermal expansion. The properties of a plate are determined by the properties of the components in the composite, eight of which are stochastic. The region of multi-objective compromise solutions is presented, and the parameters of the scatter ellipses of the properties are given.Translated from Mekhanika Kompozitnykh Materialov, Vol. 32, No. 3, pp. 363–376, May–June, 1996. Institute of Polymer Mechanics, Latvian Academy of Sciences, Riga.     

Effect of curvature of the reinforcement on the mechanical and thermophysical properties of a composite

The elastic constants and thermal expansion coefficients of a composite consisting of a matrix with low elastic properties and exceptionally stiff fibers have been experimentally determined. The curvature of the reinforcement in the specimens has been investigated. The results of the experiments are compared with the corresponding theoretical characteristics. The calculations are based on a model with an ideal arrangement of the fibers [4] and a model that takes the curvature of the reinforcement into account [5, 6].Moscow Power Engineering Institute. Translated from Mekhanika Polimerov, No. 6, pp. 1036–1039. November–December, 1971.     

Prediction of the deformation properties of a polymeric composite with a granular-fibrous filler

Conclusion A variant of calculation of the characteristics of the deformation properties of a hybrid composite containing a complex disperse filler in the form of granular particles and short fibers was proposed. The effect of aggregation of the granular filler, the statistical distributions of the fibers by lengths and orientation in the material, and the anisotropy of the fibers are taken into consideration in the calculation. The statistical distribution of the orientation of the fibers is given by a function proportional to the distance from the center to the surface of a triaxial ellipsoid in the corresponding direction. The uniform random distribution of the fibers in bulk and in the plane is a special case of this distribution. The results of the analysis of the effect of the parameters of the statistical distributions of the length and orientation of short fibers on the elasticity characteristics of a composite are reported. The dependence of the creep of the composite on the ratio of the concentration of the components of the complex filler was determined, and the efficiency of partial replacement of a granular filler by a short-fiber filler to inhibit creep of the composite was demonstrated. The possibilities of predicting the long-term creep were experimentally confirmed on the example of LDPE filled with ground limestone and short glass fibers.Presented at the Sixth All-Union Conference on the Mechanics of Polymer and Composite Materials (Riga, November, 1986).Translated from Mekhanika Kompozitnykh Materialov, No. 5, pp. 898–909, September–October, 1987.     

Modification of glass-filled polyamide 66 by reactive oligoorganosilane

Properties of glass-filled polyamide 66 modified by reactive oligoorganosilane were investigated. It was found that modification led to the improvement of the rheological properties of polyamide. The addition of the modifier decreased the glass transition temperature T_g of the polyamide from 60 to 50–59°C, without affecting the melting point. Composites modified by oligoorganosilane are characterized by higher (10–40°C) temperatures of onset and 50% weight loss as compared to the initial composite. It was found that chemical reaction of oligoorganosilane with polyamide and glass fibers took place during coextrusion of the modifier and polyamide, which formed firm chemical bonds between the polyamide and filler and thus favored a considerable improvement in the physicomechanical properties of the composite. The change in the structure and properties of the polyamide observed during modification by oligoorganosilane significantly affected its behavior during friction. The modification made it possible to increase the wear resistance of the composite 1.5 to 2 times and to decrease its friction coefficient from 0.38 to 0.27–0.33. It was also found that the ability of oligoorganosilane to react during its processing with water in the polyamide allowed for a significant decrease in the intensity of hydrolytic processes in the polymer. Because of this, the physicomechanical, rheological, and antifrictional properties of modified composites with an increased content of moisture (up to 3%) in the initial polyamide surpass similar characteristics of the composites containing no modifier, with not only enhanced but also optimum (0.2%) humidity of polymer granules.Nesmeyanov Institute of Organoelement Compounds, Russian Academy of Sciences, Moscow, Russia. Translated from Mekhanika Kompozitnykh Materialov, Vol. 34, No. 4, pp. 545–553, July–August, 1998.     

Thermal deformation of a composite reinforced with hybrid cloth strips

Conclusion We tested (for mechanical and thermal effects) composites reinforced with hybrid cloth COS and VAI strips; five alternate schemes of material, which differred in terms of the content of VAI layers and layers reinforced with COS, were tested. The elasticity characteristics, tension diagrams, and CLTE of the composites were determined. It was established experimentally that variation in the relative content of the above-indicated layers makes it possible to regulate the thermal expansion of the composite in the longitudinal direction of the reinforcing strips Objectively over significant ranges; in this case, the elastic modulus varies negligibly, while the specific elastic modulus remains virtually unchanged,An alternate scheme for determining the elasticity characteristics and CLTE of laminar polymeric materials reinforced with hybrid cloth strips on the basis of component properties is developed. The model according to which the structural organization of the composite is subdivided into several levels is primarily a computational model. The stress-strain state of the repeating structural elements is evaluated by methods of the strength of materials. The proposed algorithm for computing the physicomechanical characteristics of laminar composites is implemented in the form of a computer program. The experimental elasticity characteristics and CLTE obtained for composites with a different content of COS and VAI layers are compared with those calculated in accordance with the method developed (the computed values correspond to the experimental with an accuracy acceptable for engineering applications).Translated from Mekhanika Kompozitnykh Materialov, No. 3, pp. 392–401, May–June, 1988.     

Antifriction basalt-plastics based on polypropylene

A study is made of the dependence of the mechanical and friction-engineering properties of polypropylene reinforced with basalt fibers on the viscosity of the polymer matrix. It is established that the main factors that determine the mechanical properties of the plastics are the quality of impregnation of the fibers by the binder and the residual length of the reinforcing filler in the composite after extrusion and injection molding. The material that was developed has a low friction coefficient and low rate of wear within a relatively brood range of friction conditions. The basalt-plastics can be used in the rubbing parts of machines and mechanisms subjected to dry friction.Ukrainian State Chemicotechnical University, Dnepropetrovsk, Ukraine. Translated from Mekhanika Kompozitnykh Materialov,33, No. 3, pp. 417–421, May–June, 1997.