工序顺序柔性的作业车间调度问题的改进遗传算法求解

针对在工艺设计中提供工序顺序柔性的作业车间调度问题,总结了该问题中柔性工序顺序的类型和特点,并提出了一种求解该问题的改进遗传算法.以尽可能缩短制造周期为目标,结合问题特点,改进了染色体的编码方式,在常用的基于工序顺序的编码方法上融入了基于柔性工序顺序的编码方法,并据此设计了相应的交叉、变异等操作,防止遗传过程中不可行解的产生,避免染色体修复,提高求解效率.最后以MATLAB为工具用某轴承公司的实际生产数据对该算法进行了仿真.通过与不考虑工序顺序柔性的作业车间调度问题遗传算法求解结果进行对比,证明了该算法可行性和有效性.     

考虑模糊交货期的柔性作业车间动态调度研究

针对柔性作业车间调度在机器故障扰动情况下的动态性,采用基于事件与周期混合驱动的滚动窗口再调度策略进行动态调度.对于工件交货期模糊的情况采用梯形交货期窗口表示,并运用字典序多目标规划的方法,以平均流经时间最小、能耗最小、客户满意度最大为目标,建立多目标柔性作业车间动态调度模型,并设计了改进的自适应免疫遗传算法,在对种群进行初始化时,将初始化机器、初始化工序及随机初始化结合在一起,并对模型进行求解.将算例仿真结果与遗传算法所得的结果进行对比,验证算法的有效性.     

改进的布谷鸟算法求解考虑运输时间的分布式柔性流水车间调度问题

针对分布式制造环境下多车间调度问题特点,结合企业实际生产情况,考虑相邻工序间的运输时间,建立以最小化最大完工时间为优化目标的分布式柔性流水车间调度模型,提出一种改进布谷鸟算法用于求解该模型。算法改进包括设计了一种基于工序、车间和机器的三层编码方案;根据问题特点设计了混合种群初始化策略以提高种群质量;改进了布谷鸟搜索操作使其适用于求解该模型;设计了一种种群进化策略以提高算法收敛速度及解的质量。最后通过仿真实验,与多种算法对比,验证所提算法的有效性和优越性。     

模糊环境下的柔性工作车间调度模型的研究

本首先引入了柔性生产系统下的调度过程中存在的不确定性问题，接着对存在模糊操作时间间隔的柔性工作车间调度问题及相关概念进行了描述，并且给出了以最小makespan为目标的基于模糊逻辑和遗传优化的调度模型，最后通过实例验证了模型的可行性。     

DBR理论求解柔性作业车间调度问题

针对柔性作业车间调度完工时间最小问题,提出一种结合DBR(鼓-缓冲器-绳子)理论和改进遗传算法的方法。在问题初始化时,建立瓶颈机器识别机制改善初始化方法,提高初始解的质量;在运算过程中依据关键路径建立瓶颈机器的识别机制和调度策略。为了更好保留每代中的优良解,采用外部精英库对优良解进行解保留。运用提出的算法求解基准测试问题,实验结果验证了算法的可行性和有效性。     

考虑机器能耗的绿色作业车间调度问题

针对传统作业车间调度,在保证交货期的前提下,以机器能耗最小为目标研究带有关机/重启策略的绿色车间调度问题。首先建立数学规划模型,然后在遗传算法的框架下,根据问题特点提出了一种局部调整的解码方式,在排产时进行工序的移动并确定其开始加工时刻。最后进行小规模算例运算,验证数学规划模型的有效性,再利用算例对基于局部调整解码和顺序解码的遗传算法进行对比测试,结果表明提出的局部调整解码可以在降低机器能耗的同时提高求解效率。     

粒子群遗传混合算法求解考虑传输时间的FJSP

在某些生产制造场景中,工件在不同机器间的传输时间对车间调度的总拖期具有重要影响,本文基于此扩展了总拖期最小的柔性作业车间调度模型。针对问题模型的复杂性,采用粒子群优化算法和遗传算法的混合算法进行求解。在初始化过程以一定概率优选加工时间和传输时间短的机器并排除调度频繁的机器,使种群在保持多样性的前提下尽量选择优化结果好的个体;采用线性调整的方式动态改变交叉概率和变异概率的值,使种群在遗传算法的不同阶段具有不同的搜索强度;采用粒子群优化算法进行局部搜索,弥补了遗传算法局部搜索能力的不足。最后采用本文方法和其他方法求解柔性作业车间调度问题实例,并对比不同水平层次传输时间下的总拖期,验证了本文方法的有效性。     

基于遗传算法的工艺路径柔性调度算法

针对具有工艺路径柔性的车间调度问题,提出基于OR子图和子路径的工艺路径柔性描述方法,该描述方法形式简单且允许OR子图多层嵌套。以此为基础,设计了基于遗传算法的工艺路径柔性调度算法,并采用以工艺路径编码、机器编码和工件调度编码为基础的三维染色体编码策略,其中,工艺路径编码和机器编码分别通过最大子路径数量和最大机器数量随机产生,其优势在于任意染色体均表示可行解,并可以使用简单的交叉算子和变异算子实现遗传操作且其后代亦为可行解。最后通过实验证明了算法的优化能力。     

面向绿色智能制造的高维多目标动态作业车间调度优化

在当前环境问题日益严峻情况下,绿色智能制造受到广泛关注。在动态柔性作业车间基础上考虑不同机器状态下的能耗情况、机器使用节能方法,构建以极小化总能耗、最大完工时间、机器总负荷和产品质量稳定性为目标的高维多目标绿色动态柔性作业车间调度模型,并设计改进的灰狼优化IMOGWO算法求解该问题。首先,采用反向学习初始化种群策略,以扩大种群多样性;然后,依据多目标问题和标准GWO算法的特点提出多级官员领导机制,并引入POX交叉和逆序变异算子;最后,改进精英保留策略用于多目标优化算法。为证明算法的有效性,设计两组仿真实验分别对三种算法进行比较。实验结果表明,运用本文改进的IMOGWO算法求解多目标问题有更好的收敛性和分布性。     

基于遗传禁忌算法的双资源约束下并行生产线调度研究

并行生产线调度问题兼有并行机器和流程车间调度问题的特点,是一类新型的调度问题。在考虑遗传算法早熟收敛特性和禁忌搜索法自适应优点的基础上,将遗传算法和禁忌搜索法结合起来,提出了基于遗传算法和禁忌搜索算法的双资源并行作业车间的调度优化问题算法,即考虑到了产品的调度受到机器、工人等资源制约的影响,对算法中种群的构造,适应度计算,遗传操作等方面进行了研究,最后给出了实例仿真和结论。     

基于启发式Q学习的汽车涂装车间作业排序优化

针对汽车涂装车间中的作业优化排序问题,提出一种基于启发式Q学习的优化算法。首先,建立包括满足总装车间生产顺序和最小化喷枪颜色切换次数的多目标整数规划模型。将涂装作业优化排序问题抽象为马尔可夫过程,建立基于启发式Q算法的求解方法。通过具体案例,对比分析了启发式Q学习、Q学习、遗传算法三种方案的优劣。结果表明:在大规模问题域中,启发式Q学习算法具有寻优效率更高、效果更好的优势。本研究为机器学习算法在汽车涂装作业优化排序问题的应用提出了新思路。     

Genetic algorithm-based subproblem solution procedures for a modified shifting bottleneck heuristic for complex job shops

In this paper, we consider a modified shifting bottleneck heuristic for complex job shops. The considered job shop environment contains parallel batching machines, machines with sequence-dependent setup times and reentrant process flows. Semiconductor wafer fabrication facilities (Wafer Fabs) are typical examples for manufacturing systems with these characteristics. Our primary performance measure is total weighted tardiness (TWT). The shifting bottleneck heuristic uses a disjunctive graph to decompose the overall scheduling into scheduling problems for single tool groups. The scheduling algorithms for these scheduling problems are called subproblem solution procedures (SSPs). In previous research, only subproblem solution procedures based on dispatching rules have been considered. In this paper, we are interested in how much we can gain in terms of TWT if we apply more sophisticated subproblem solution procedures like genetic algorithms for parallel machine scheduling. We conduct simulation experiments in a dynamic job shop environment in order to assess the performance of the suggested subproblem solution procedures. It turns out that using near to optimal subproblem solution procedures leads in many situations to improved results compared to dispatching-based subproblem solution procedures.     

Exploiting process plan flexibility in production scheduling: A multi-objective approach

When solving a product/process design problem, we must exploit the available degrees of freedom to cope with a variety of issues. Alternative process plans can be generated for a given product, and choosing one of them has implications on manufacturing functions downstream, including planning/scheduling. Flexible process plans can be exploited in real time to react to machine failures, but they are also relevant for off-line scheduling. On the one hand, we should select a process plan in order to avoid creating bottleneck machines, which would deteriorate the schedule quality; on the other one we should aim at minimizing costs. Assessing the tradeoff between these possibly conflicting objectives is difficult; actually, it is a multi-objective problem, for which available scheduling packages offer little support. Since coping with a multi-objective scheduling problem with flexible process plans by an exact optimization algorithm is out of the question, we propose a hierarchical approach, based on a decomposition into a machine loading and a scheduling sub-problem. The aim of machine loading is to generate a set of efficient (non-dominated) solutions with respect to the load balancing and cost objectives, leaving to the user the task of selecting a compromise solution. Solving the machine loading sub-problem essentially amounts to selecting a process plan for each job and to routing jobs to the machines; then a schedule must be determined. In this paper we deal only with the machine loading sub-problem, as many scheduling methods are already available for the problem with fixed process plans. The machine loading problem is formulated as a bicriterion integer programming model, and two different heuristics are proposed, one based on surrogate duality theory and one based on a genetic descent algorithm. The heuristics are tested on a set of benchmark problems.     

煤炭码头卸车调度问题多目标优化模型及算法

本文针对煤炭码头卸车调度问题,提出了相应的多约束多目标优化模型,并设计了采用仿真推演策略解码的遗传算法求解。首先,本文考虑列车、煤种、场存、设备、翻堆线和卸车作业过程等约束条件,以卸车效率最大和列车在港时间最短为目标,构建了煤炭码头卸车调度问题多目标数学模型。然后,综合运筹学、遗传算法以及仿真技术,给出了煤炭码头卸车调度问题遗传算法详细设计,包括组合式编码和仿真推演解码方法,染色体生成算法,适应度函数设计,以及采用多种策略的遗传操作及修正等,并列出了算法步骤。实例测试表明,本算法的执行效率高而且优化效果好,结果适用。     

Multi-population interactive coevolutionary algorithm for flexible job shop scheduling problems

In this paper, it proposes a multi-population interactive coevolutionary algorithm for the flexible job shop scheduling problems. In the proposed algorithm, both the ant colony optimization and genetic algorithm with different configurations were applied to evolve each population independently. By the interaction, competition and sharing mechanism among populations, the computing resource is utilized more efficiently, and the quality of populations is improved effectively. The performance of our proposed approach was evaluated by a lot of benchmark instances taken from literature. The experimental results have shown that the proposed algorithm is a feasible and effective approach for the flexible job shop scheduling problem.     

A tabu search and a genetic algorithm for solving a bicriteria general job shop scheduling problem

This paper deals with a general job shop scheduling problem with multiple constraints, coming from printing and boarding industry. The objective is the minimization of two criteria, the makespan and the maximum lateness, and we are interested in finding an approximation of the Pareto frontier. We propose a fast and elitist genetic algorithm based on NSGA-II for solving the problem. The initial population of this algorithm is either randomly generated or partially generated by using a tabu search algorithm, that minimizes a linear combination of the two criteria. Both the genetic and the tabu search algorithms are tested on benchmark instances from flexible job shop literature and computational results show the interest of both methods to obtain an efficient and effective resolution method.     

Metaheuristics for the multi-objective FJSP with sequence-dependent set-up times,auxiliary resources and machine down time

This paper investigates the application of particle swarm optimization (PSO) to the multi-objective flexible job shop scheduling problem with sequence-dependent set-up times, auxiliary resources and machine down time. To achieve this goal, alternative particle representations and problem mapping mechanisms were implemented within the PSO paradigm. This resulted in the development of four PSO-based heuristics. Benchmarking on real customer data indicated that using the priority-based representation resulted in a significant performance improvement over the existing rule-based algorithms commonly used to solve this problem. Additional investigation into algorithm scalability led to the development of a priority-based differential evolution algorithm. Apart from the academic significance of the paper, the benefit of an improved production schedule can be generalized to include cost reduction, customer satisfaction, improved profitability, and overall competitive advantage.     

An iterated greedy metaheuristic for the blocking job shop scheduling problem

In this paper we consider a job shop scheduling problem with blocking (BJSS) constraints. Blocking constraints model the absence of buffers (zero buffer), whereas in the traditional job shop scheduling model buffers have infinite capacity. There are two known variants of this problem, namely the blocking job shop scheduling with swap allowed (BWS) and the one with no swap allowed (BNS). This scheduling problem is receiving an increasing interest in the recent literature, and we propose an Iterated Greedy (IG) algorithm to solve both variants of the problem. IG is a metaheuristic based on the repetition of a destruction phase, which removes part of the solution, and a construction phase, in which a new solution is obtained by applying an underlying greedy algorithm starting from the partial solution. A comparison with recent published results shows that the iterated greedy algorithm outperforms other state-of-the-art algorithms on benchmark instances. Moreover it is conceptually easy to implement and has a broad applicability to other constrained scheduling problems.