A goal programming approach to simple U-line balancing problem

In this paper, a goal programming model for the simple U-line balancing (ULB) problem is developed. The model is based on the integer programming formulation developed by Urban [Urban, Note: Optimal balancing of U-shaped assembly lines, Management Science 44(5) (1998) 738–741] for the ULB problem and the goal model of Deckro and Rangachari [Deckro, Rangachari, A goal approach to assembly line balancing, Computers and Operations Research 17 (1990) 509–521] developed for the traditional single model assembly line balancing (ALB) problem. The proposed model which is the first multi-criteria decision making approach to the U-line version provides increased flexibility to the decision maker since several conflicting goals can be simultaneously considered.     

Binary fuzzy goal programming

Goal programming is an important technique for solving many decision/management problems. Fuzzy goal programming involves applying the fuzzy set theory to goal programming, thus allowing the model to take into account the vague aspirations of a decision-maker. Using preference-based membership functions, we can define the fuzzy problem through natural language terms or vague phenomena. In fact, decision-making involves the achievement of fuzzy goals, some of them are met and some not because these goals are subject to the function of environment/resource constraints. Thus, binary fuzzy goal programming is employed where the problem cannot be solved by conventional goal programming approaches. This paper proposes a new idea of how to program the binary fuzzy goal programming model. The binary fuzzy goal programming model can then be solved using the integer programming method. Finally, an illustrative example is included to demonstrate the correctness and usefulness of the proposed model.     

Revised multi-choice goal programming

Chang [C.-T. Chang, Multi-choice goal programming, Omega, The Inter. J. Manage. Sci. 35 (2007) 389–396] has recently proposed a new method namely multi-choice goal programming (MCGP) for multi-objective decision problems. The multi-choice goal programming allows the decision maker to set multi-choice aspiration levels for each goal to avoid underestimation of the decision. However, to express the multi-choice aspiration levels, multiplicative terms of binary variables are involved in their model. This leads to difficult implementation and it is not easily understood by industrial participants. In this paper, we propose an alternative method to formulate the multi-choice aspiration levels with two contributions: (1) the alternative approach does not involve multiplicative terms of binary variables, this leads to more efficient use of MCGP and is easily understood by industrial participants, and (2) the alternative approach represents a linear form of MCGP which can easily be solved by common linear programming packages, not requiring the use of integer programming packages. In addition, a new concept of constrained MCGP is introduced for constructing the relationships between goals in this paper. Finally, to demonstrate the usefulness of the proposed method, an illustrate example is included.     

The stochastic U-line balancing problem: A heuristic procedure

Many heuristics have been proposed for the assembly line balancing problem due to its computational complexity and difficulty in identifying an optimal solution. Still, the basic line balancing model fails to consider a number of realistic elements. The implementation of a Just-In-Time manufacturing system generally entails the replacement of traditional straight assembly lines with U-shaped lines. An important issue in the U-line balancing problem is the consideration of task time variability due to human factors or various disruptions. In this paper, we consider the stochastic U-line balancing problem. A hybrid heuristic is presented consisting of an initial feasible solution module and a solution improvement module. To gain insight into its performance, we analyze the heuristic under different scenarios of task time variability. Computational results clearly demonstrate the efficiency and robustness of our algorithm.     

Rules-based heuristic approach for the U-shaped assembly line balancing problem

The type-2 U-shaped assembly line balancing problem is important for many just-in-time manufactures, but an efficient algorithm is not available at present. Thus, in this study, a novel heuristic approach based on multiple rules and an integer programming model is proposed to address this problem. In the proposed approach, three rules are systematically grouped together, i.e., task selection, task assignment, and task exchange rules. The sufficient conditions for implementing the exchange rules are proposed and proved. Thirteen small or medium scale benchmark issues comprising 63 instances were solved, where the computational results demonstrate the efficiency and effectiveness of the proposed method compared with integer programming. The computational results obtained for 18 examples comprising 121 instances demonstrate that the task exchange rules significantly improve the computational accuracy compared with the traditional heuristic. Finally, 30 new standard instances produced by a systematic data generation process were also solved effectively by the proposed approach. The proposed heuristic approach with multiple rules can provide a theoretical basis for other local search algorithms, especially for addressing issues such as the U-Shaped assembly line balancing problem.     

An evaluation approach to engineering design in QFD processes using fuzzy goal programming models

Quality function deployment (QFD) is a product development process used to achieve higher customer satisfaction: the engineering characteristics affecting the product performance are designed to match the customer requirements. From the viewpoint of QFDs designers, product design processes are performed in uncertain environments, and usually more than one goal must be taken into account. Therefore, when dealing with the fuzzy nature in QFD processes, fuzzy approaches are applied to formulate the relationships between customer requirements (CRs) and engineering design requirements (DRs), and among DRs. In addition to customer satisfaction, the cost and technical difficulty of DRs are also considered as the other two goals, and are evaluated in linguistic terms. Fuzzy goal programming models are proposed to determine the fulfillment levels of the DRs. Differing from existing fuzzy goal programming models, the coefficients in the proposed model are also fuzzy in order to expose the fuzziness of the linguistic information. Our model also considers business competition by specifying the minimum fulfillment levels of DRs and the preemptive priorities between goals. The proposed approach can attain the maximal sum of satisfaction degrees of all goals under each confidence degree. A numerical example is used to illustrate the applicability of the approach.     

A survey on problems and methods in generalized assembly line balancing

Assembly lines are traditional and still attractive means of mass and large-scale series production. Since the early times of Henry Ford several developments took place which changed assembly lines from strictly paced and straight single-model lines to more flexible systems including, among others, lines with parallel work stations or tasks, customer-oriented mixed-model and multi-model lines, U-shaped lines as well as unpaced lines with intermediate buffers.In any case, an important decision problem, called assembly line balancing problem, arises and has to be solved when (re-) configuring an assembly line. It consists of distributing the total workload for manufacturing any unit of the product to be assembled among the work stations along the line.Assembly line balancing research has traditionally focused on the simple assembly line balancing problem (SALBP) which has some restricting assumptions. Recently, a lot of research work has been done in order to describe and solve more realistic generalized problems (GALBP). In this paper, we survey the developments in GALBP research.     

A fuzzy goal programming method with imprecise goal hierarchy

Two most widely used approaches to treating goals of different importance in goal programming (GP) are: (1) weighted GP, where importance of goals is modelled using weights, and (2) preemptive priority GP, where a goal hierarchy is specified implying infinite trade-offs among goals placed in different levels of importance. These approaches may be too restrictive in modelling of real life decision making problems. In this paper, a novel fuzzy goal programming method is proposed, where the hierarchical levels of the goals are imprecisely defined. The imprecise importance relations among the goals are modelled using fuzzy relations. An additive achievement function is defined, which takes into consideration both achievement degrees of the goals and degrees of satisfaction of the fuzzy importance relations. Examples are given to illustrate the proposed method.     

Interval goal programming for S-shaped penalty function

The approach of Jones and Tamiz (1995) [Jones, D.F., Tamiz, M., 1995. Expanding the flexibility of goal programming via preference modeling techniques. Omega 23, 41–48] has been accepted as the most efficient approach in the field of interval goal programming (IGP). Although several modifications to the original approach have been proposed recently [Vitoriano, B., Romero, C., 1999. Extended interval goal programming. Journal of the Operational Research Society 50, 1280–1283; Chang, C.-T., 2006. Mixed binary interval goal programming. Journal of the Operational Research Society 35, 389–396], all of them cannot formulate IGP with an S-shaped penalty function. In order to improve the utility of IGP, we extend the model of Chang (2006) [Chang, C.-T., 2006. Mixed binary interval goal programming. Journal of the Operational Research Society 35, 389–396] to be able to model an S-shaped penalty function. The newly formulated model is more concise and compact than the method of Li and Yu (2000) and it can easily be applied to a decision problem with the S-shaped penalty function. Finally, an illustrative example (i.e. how to build an appropriate E-learning system) is included for demonstrating the usefulness of the proposed model.     

Tackling an MCDM-problem with the help of some results from fuzzy set theory

The problem to be addressed and tackled in this paper arose as a byproduct from some efforts at solving problems involving multiple goals by linking linear and goal programming models. The critical issue was that some forms for interdependence among the goals could not be handled in the programming models. Here we will deal with a set of goals — with realistic counterparts in a Finnish plywood industry — in which a subset of the goals are (i) conflicting, another subset (ii) unilaterally supporting and a third subset (iii) mutually supporting. It is furthermore observed that the elements of a studied set of goals may be partly independent and partly interdependent, which makes the context a fullfledged MCDM-problem. It is tackled with a technique which is based on the theory of fuzzy sets, the conceptual framework for fuzzy decisions and the algorithms developed for fuzzy mathematical programming. The resulting fuzzy multiobjective programming model is simplified and tested with the help of a fairly complex numerical example.     

Stackelberg solutions for fuzzy random two-level linear programming through probability maximization with possibility

This paper considers Stackelberg solutions for decision making problems in hierarchical organizations under fuzzy random environments. Taking into account vagueness of judgments of decision makers, fuzzy goals are introduced into the formulated fuzzy random two-level linear programming problems. On the basis of the possibility and necessity measures that each objective function fulfills the corresponding fuzzy goal, together with the introduction of probability maximization criterion in stochastic programming, we propose new two-level fuzzy random decision making models which maximize the probabilities that the degrees of possibility and necessity are greater than or equal to certain values. Through the proposed models, it is shown that the original two-level linear programming problems with fuzzy random variables can be transformed into deterministic two-level linear fractional programming problems. For the transformed problems, extended concepts of Stackelberg solutions are defined and computational methods are also presented. A numerical example is provided to illustrate the proposed methods.     

Some comments on preference order dynamic programming models

A simple deterministic dynamic programming model is used as a general framework for the analysis of stochastic versions of three classical optimization problems: knapsack, traveling salesperson, and assembly line balancing problems. It is shown that this model can provide an alternative to the preference order models proposed for these problems. Counterexample to the optimality of the preference order models are presented.     

A fuzzy goal programming approach to integrated loading and scheduling of a batch processing machine

This paper concerns a real-life problem of loading and scheduling a batch-processing machine. The integrated loading and scheduling problem is stated as a multicriteria optimization problem where different types of objectives are included: (1) short-term objectives of relevance to the shop floor, such as throughput maximization and work-in-process inventory minimization, and (2) long-term objectives such as balancing of end product inventory levels and meeting financial targets imposed by the higher production planning level. Two types of uncertainty are considered: (1) uncertainty inherent in loading and scheduling objective targets (goals) such as the allocated budget and end product demand, and (2) uncertainty in importance relations among the objectives. These two types of uncertainty are modelled using fuzzy sets and fuzzy relations, respectively. A fuzzy goal programming model and the corresponding method are developed which handle both fuzzy and crisp goals and fuzzy importance relations among the goals. Numerical examples are given to illustrate the effectiveness of the developed model.     

Solving multi-level multi-objective linear programming problems through fuzzy goal programming approach

In this paper, two new algorithms are presented to solve multi-level multi-objective linear programming (ML-MOLP) problems through the fuzzy goal programming (FGP) approach. The membership functions for the defined fuzzy goals of all objective functions at all levels are developed in the model formulation of the problem; so also are the membership functions for vectors of fuzzy goals of the decision variables, controlled by decision makers at the top levels. Then the fuzzy goal programming approach is used to achieve the highest degree of each of the membership goals by minimizing their deviational variables and thereby obtain the most satisfactory solution for all decision makers.     

An imperialist competitive algorithm for multi-objective U-type assembly line design

Many assembly lines are now being designed as U-type assembly lines rather than straight lines because of the pressure of the just-in-time (JIT) manufacturing concept. Since any type of an assembly line balancing problem is known to be NP-hard, there has been a growing tendency toward using evolutionary algorithms to solve such a hard problem. This paper proposes a new population-based evolutionary algorithm, namely imperialist competitive algorithm (ICA) inspired by the process of socio-political evolution, to address the multi-objective U-type assembly line balancing problem (UALBP). Two considered objectives are to minimize the line efficiency and minimize the variation of workload. Furthermore, the Taguchi design is applied to tune the effective parameters of the proposed ICA. To demonstrate the efficiency of the proposed algorithm, the associated results are compared against an efficient genetic algorithm (GA) in the literature over a large group of benchmarks taken from the literature. The computational results show that the proposed ICA outperforms GA.     

A chance-constrained approach to stochastic line balancing problem

In this paper, chance-constrained 0–1 integer programming models for the stochastic traditional and U-type line balancing (ULB) problem are developed. These models are solved for several test problems that are well known in the literature and the computational results are given. In addition, a goal programming approach is presented in order to increase the system reliability, which is arising from the stochastic case.     

The supplier selection problem of a manufacturing company using the weighted multi-choice goal programming and MINMAX multi-choice goal programming

This paper presents two methods of decision making, Weighted multi-choice goal programming (MCGP) and MINMAX MCGP. With the proposed Weighted MCGP method, decision makers can set different weights w_i for each goal with linguistic terms, such as high, average and low, which can be transformed into trapezoidal fuzzy numbers. Meanwhile, with the proposed MINMAX MCGP method, this study also let decision makers set the satisfaction membership function for each goal according to their preference in order to eliminate the effect of different scales in each goal.This paper also investigates the relationship between Weighted multi-choice goal programming and MINMAX multi-choice goal programming. According to the sensitivity analysis, decision makers can get the solution with the minimum aggregate deviation for all multiple goals from the Weighted multi-choice goal programming. Meanwhile, decision makers can get the solution with the most balanced solution between all multiple goals from the MINMAX multi-choice goal programming method. The weight variable is introduced to the above two methods to provide decision-makers with a mechanism to evaluate the discrepancy between the maximum aggregate achievement and the most balanced solution, enabling decision-makers to reach the preferable decision for their situation. A real-world problem of supplier selection by the purchasing and sales managers of a manufacturing company is used to illustrate the differing solutions given by the two models.     

Priority based fuzzy goal programming technique to fractional fuzzy goals using dynamic programming

This paper describes the use of preemptive priority based fuzzy goal programming method to fuzzy multiobjective fractional decision making problems under the framework of multistage dynamic programming. In the proposed approach, the membership functions for the defined objective goals with fuzzy aspiration levels are determined first without linearizing the fractional objectives which may have linear or nonlinear forms. Then the problem is solved recursively for achievement of the highest membership value (unity) by using priority based goal programming methodology at each decision stages and thereby identifying the optimal decision in the present decision making arena. A numerical example is solved to represent potentiality of the proposed approach.     

A method for solving fuzzy goal programming problems based on MINMAX approach

Narasimhan incorporated fuzzy set theory within goal programming formulation in 1980. Since then numerous research has been carried out in this field. One of the well-known models for solving fuzzy goal programming problems was proposed by Hannan in 1981. In this paper the conventional MINMAX approach in goal programming is applied to solve fuzzy goal programming problems. It is proved that the proposed model is an extension to Hannan model that deals with unbalanced triangular linear membership functions. In addition, it is shown that the new model is equivalent to a model proposed in 1991 by Yang et al. Moreover, a weighted model of the new approach is introduced and is compared with Kim and Whang’s model presented in 1998. A numerical example is given to demonstrate the validity and strengths of the new models.     

Stackelberg solutions for fuzzy random two-level linear programming through level sets and fractile criterion optimization

This paper considers Stackelberg solutions for two-level linear programming problems under fuzzy random environments. To deal with the formulated fuzzy random two-level linear programming problem, an α-stochastic two-level linear programming problem is defined through the introduction of α-level sets of fuzzy random variables. Taking into account vagueness of judgments of decision makers, fuzzy goals are introduced and the α-stochastic two-level linear programming problem is transformed into the problem to maximize the satisfaction degree for each fuzzy goal. Through fractile criterion optimization in stochastic programming, the transformed stochastic two-level programming problem can be reduced to a deterministic two-level programming problem. An extended concept of Stackelberg solution is introduced and a numerical example is provided to illustrate the proposed method.