A review on potential development of flame retardant kenaf fibers reinforced polymer composites

Kenaf fibers have been extensively explored from the past few decades in polymer composites industries owing to its extensive adaptations, excellent properties together with its comparable mechanical properties to traditional glass fibers polymer composites. The combustibility or lowered flame retardancy hampered the diverse applications of kenaf fibers reinforced polymer composites, as it affects the mechanical strength and stiffness of composites during fire. Current review article intended to be a comprehensive source of published literature involving the flame retardants (FRs), types and applications of FRs and the fabrication of kenaf fibers reinforced polymer composites. This article will also provide a perfect data on the recent development of the FR kenaf fibers polymer composites with different FRs and explored its structural and semi‐structural industrial application for performing further research in this topic. Copyright © 2016 John Wiley & Sons, Ltd.     

Investigating the mechanical performance deterioration of Mediterranean cellulosic cypress and pine/polyethylene composites

The synergy of the materials physical characteristics, performance and recyclability become vital for industrial sustainability. However, finding a suitable cellulosic fiber type to form potential cellulosic-based composite and investigating performance deteriorations are of paramount importance to expand sustainable design possibilities for various applications. In this work investigations of the mechanical performance deterioration of both Mediterranean cellulosic pine and cypress fibers are experimentally investigated. This was achieved by utilizing the fibers with polyethylene matrix to reveal their potential capabilities for industrial applications. Numerous composites with various parameters like fiber types, fiber loading, fiber size, and reinforcement conditions were designed to study several characteristics of the cellulosic composites, their mechanical performance deteriorations, as well as determining the optimal fiber loading condition for each particular studied mechanical property of the composites. Results demonstrate that mechanical properties are significantly changed with fiber loading. In addition, the failure mode in the high fiber loading composites is an obvious indication of the improper or ineffective load transfer between the matrix and the cellulosic fiber. Moreover, it is revealed here that the performance of cypress fibers with polyethylene matrix is much better than that of pine for the considered properties with reference to the neat polyethylene matrix. The overall performance of both types of fibers with polyethylene clearly demonstrates that the performance of cypress fibers is much better than that of pine for all considered properties.     

Investigation of the thermal decomposition and flammability of PEEK and its carbon and glass-fibre composites

Conventional thermally durable materials such as metals are being replaced with heat resistant engineering polymers and their composites in applications where burn-through resistance and structural integrity after exposure to fire are required. Poly aryl ether ether ketone (PEEK) is one such engineering polymer. Little work has been published with regards to the flammability of PEEK and its filled composites. The current study aims to assess the flammability and fire behaviour of PEEK and its composites using thermogravimetric analysis, pyrolysis combustion flow calorimetry, limiting oxygen index, a vertical flame resistance test, and fire (cone) calorimetry.     

Mechanical property evaluation of glass–jute fiber reinforced polymer composites

The natural fibers such as jute, coir, hemp, sisal etc. are randomly used as reinforcements for composite materials because of its various advantages such as low cost, low densities, low energy consumption over conventional fibers. In addition, they are renewable as well as biodegradable, and indeed wide varieties of fibers are locally available. In this study, glass–jute fiber reinforced polymer composite is fabricated, and the mechanical properties such as tensile, flexural and impact behavior are investigated. The materials selected for the studies were jute fiber and glass fiber as the reinforcement and epoxy resin as the matrix. The hand lay‐out technique was used to fabricate these composites. Fractured surface were comprehensively examined in scanning electron microscope (SEM) to determine the microscopic fracture mode. A numerical procedure based on the finite element method was then applied to evaluate the overall behavior of this composite using the experimentally applied load. Results showed that by incorporating the optimum amount of jute fibers, the overall strength of glass fiber reinforced composite can be increased and cost saving of more than 30% can be achieved. It can thus be inferred that jute fiber can be a very potential candidate in making of composites, especially for partial replacement of high‐cost glass fibers for low load bearing applications. Copyright © 2016 John Wiley & Sons, Ltd.     

A novel adaptive neuro-fuzzy inference system model to predict the intrinsic mechanical properties of various cellulosic fibers for better green composites

In this work a novel adaptive neuro-fuzzy inference system model has been developed for the prediction of the intrinsic mechanical properties of various cellulosic natural fibers to enhance their selection for better green composite materials. The model combined modeling function of the fuzzy inference system with the learning capability of the artificial neural network. The developed model was built up based on experimental mechanical properties of various cellulosic fiber types commonly used for natural fiber reinforced composites, and the rules have been generated directly from the experimental data. The developed model was capable of predicting all of Young's modulus, ultimate tensile strength, and elongation at break properties from only two intrinsic properties of fibers namely; cellulose and moisture content. The adaptive neural fuzzy inference system (ANFIS) structure included five layers to realize the establishment and calculation of each model. The system architecture included the fuzzy input layer, product layer, normalized layer, de-fuzzy layer and total output layer. Results have been revealed that the model’s predictions were highly in agreement with other experimentally gained properties when compared with experimental results for verifying the approach. The accuracy of the developed model would enhance predicting other cellulosic fiber properties to develop better natural fiber composites in the near future.

     

Thermal behavior and flammability of epoxy/glass fiber composites containing clay and decabromodiphenyl oxide

Epoxy/glass fiber hybrid composites with organo-montmorillonite (OMMT) and decabromodiphenyl oxide (DBDPO) flame retardants were prepared by vacuum-assisted resin infusion technique. The effects of OMMT and DBDPO on the flammability properties of epoxy/glass fiber hybrid composites were evaluated through UL-94 vertical flammability test and limiting oxygen index (LOI). Thermal decomposition was studied by means of thermogravimetric analyzer (TG). Field emission scanning electron microscopy (FESEM) was used to study the char morphology of the epoxy hybrid composites after being subjected to UL-94 vertical flammability test. Epoxy/glass fiber/OMMT hybrid composites with DBDPO loading of 40 wt% showed V-1 rating, whereas an increase to 50 wt% loading showed V-0 rating. The LOI values increased from 22.7 to 39.9 % as the loading of DBDPO increased. The obtained TG results showed that the thermal stability of epoxy hybrid composites decreased as the DBDPO loading increased. DBDPO decomposed at a lower temperature to form bromine radicals, which reacted with the combustible gases to form hydrogen bromide to inhibit the flame spread in the gas phase. The condensed phase activity was shown in FESEM, in which a layer of compact and continuous char was formed in epoxy/glass fiber/OMMT/DBDPO hybrid composites.     

Review: Raw Natural Fiber–Based Polymer Composites

The effective utilization of raw natural fibers as indispensable component in polymers for developing novel low-cost eco-friendly composites with properties such as acceptable specific strength, low density, high toughness, good thermal properties, and biodegradability is one of the most rapidly emerging fields of research in polymer engineering and science. In fact, raw natural fiber–reinforced composites are the subject of numerous scientific and research projects, as well as many commercial programs. Keeping in mind the immense advantages of raw natural fibers, in the present article we concisely review raw natural fiber/polymer matrix composites with particular focus on their mechanical properties.     

The effect of thermal stability of carbon nanotubes on the flame retardancy of epoxy and bismaleimide/carbon fiber/buckypaper composites

Single-walled carbon nanotube (SWCNT) and multi-walled carbon nanotube (MWCNT) membranes (buckypaper) were incorporated onto the surface of epoxy and bismaleimide (BMI) carbon fiber composites. Their flammability behaviors were investigated by a cone calorimeter. The composites with buckypaper reduced the heat release rate (HRR) by more than 60% peak and smoke generation by 50% during combustion. The effects of different buckypaper on the flame retardancy of epoxy and BMI were compared and discussed. Our research team found that buckypapers acted as an effective flame-retardant shield to dramatically reduce the fire hazards of composites if they survived during fire combustion. Thermogravimetric analyses was used to compare the thermo-oxidation stability of the resins and buckypapers to explain the different effects of SWCNT and MWCNT buckypaper on flammability of epoxy and BMI carbon fiber composites.     

Use of Sucrose‐based Epoxy ­Formulations and Cellulosic Fibers in ­the Design,Preparation, and Screening ­of New Composite Insulation Materials

Non‐woven composite insulation materials were generated from cotton, kenaf, jute, polyester, polypropylene, sucrose‐based epoxy formulations, and aluminum foil. The needlepunched fiber batts were rendered flame resistant by use of inorganic reagents and urea. To discover suitable epoxy formulations to bind the cellulose fibers to themselves or to dissimilar surfaces and to make flexible composites, a comparison of the performance of the known epoxy allyl sucroses (EAS), epoxy crotyl sucroses (ECS), and diglycidyl ether of bisphenol‐A (DGEBA) was made. The epoxies were cured with commercial diethylenetriamine (DETA), and UNIREZs‐2142 and 2355®, to discover a formulation with the following characteristics: (a) low cure temperature; (b) low Young's moduli and glass transition temperatures of cured thermosets for flexible composites; (c) ample bond strength between the fabric and the bonded surfaces; and (d) non‐cytotoxicity and non‐mutagenicity of the epoxies. Based on results following these criteria, EAS was selected, and the formulation comprising EAS and UNIREZ‐2355® was deemed suitable to bind fiber batts to surfaces of any type and geometry. ASTM guidelines were used to construct a wooden frame cube (heat box) for the simultaneous rapid screening of cellulosic fiber batts and composites. The new materials were compared against R‐19 fiberglass insulation for their ability to resist heat flow (denoted by relative R‐values) and time taken to approach thermal equilibrium. Plain non‐woven cellulosic fiber batts showed relative R‐values of 4.0 °F ft² hr/Btu per inch thickness (0.27 K m²/W per cm), and took about 2 hr to establish equilibrium heat flow. Commercial fiberglass batts showed relative R‐values­of 2.2 per in (0.15 per cm) and took 1 hr to attain equilibrium heat flow. When 6.25 in (15.9 cm) thick batts of fiberglass were needle punched to a thickness of 1 in (2.54 cm), relative R‐values and equilibrium heat flow times were 4.0 per in (0.27 per cm) and 2 hr, respectively. This denoted that the densities and thermal resistances of non‐conducting materials are raised concurrently. Anisotropic heat flow behavior was observed in cellulosic fiber composites with aluminum foil (shiny side out) bonded on one side. It depended upon whether the aluminum foil side or the fibers side faced the heat source. In the latter orientation the aluminum acted as a heat sink, and in the former orientation the foil acted as a poor heat reflector. The poor performance of these insulation composites was related to the fact that aluminum was directly bonded to the fiber batts and was acting as a heat conductor. When cellulose fiber shims (spacers) were placed between the fiber batts and the aluminum foil, the R‐values of the composites were comparable to those of plain batts but the times taken to approach thermal equilibrium increased to >3 hr, denoting that the foil was acting more as a reflector and less as a conductor. Copyright © 2001 John Wiley & Sons, Ltd.     

The improvement in interfacial shear strength of wood fiber/epoxy composite by sizing with epoxy sizing agent containing MWCNTs

This paper discloses a feasible and high efficient strategy for wood fiber treatment to introducing multi‐wall carbon nanotubes (MWCNTs) to the surface of wood fibers for the aim of improving the interfacial shear strength of wood fiber/epoxy composite. Briefly, a layer of MWCNT was deposited on wood fibers through sizing wood fibers with epoxy sizing agent containing amine‐treated MWCNTs (MWCNT‐PEI). The surface functional groups, morphology, wettability, and interphase properties of MWCNTs on the surface of wood fiber were studied. The remarkable enhancements were achieved in interfacial shear strength of reinforced composites by dipping wood fiber in MWCNTCOOH suspension and wood fiber sizing containing MWCNT‐PEI.     

Glass Fiber Reinforced Polymer-Clay Nanocomposites: Processing,Structure and Hygrothermal Effects on Mechanical Properties

Polymer composites have been the mainstay of high-performance structural materials, but these materials are inherently sensitive to environmental factors such as temperature, exposure to liquids, gases, electrical fields and radiation, which significantly affects their useful life. Addition of layered silicate nanofillers in the polymer matrix has led to improvements in the elastic moduli, strength, heat resistance, decreased gas permeability and flammability. In the present work epoxy modified with Cloisite 30 B̈ nanoclay (at 1, 3 and 5 wt% of resin) and E-glass unidirectional fibers are used to prepare fiber reinforced nanocomposites using hand lay-up method. The nanocomposites have been characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM). XRD results show that the interlayer spacing between the clay platelets increased significantly indicating that the polymer is able to intercalate between the clay layers. The mechanical properties are measured by carrying out tensile, hardness and flexural tests and values are compared with those found for fiber reinforced neat epoxy composites. The tests show that an addition of nano-clay up to 3 wt% increases tensile strength and micro-hardness and there is a decrease in values with further clay addition up to 5 wt%. The flexural strength increased significantly with clay loading and the highest value is observed for specimens with 5 wt% of clay. Further, durability studies on nanocomposites have been performed in water and NaOH baths under accelerated hygrothermal conditions. During the exposure it is observed that the degradation in NaOH environment is more severe than in water.     

Nanocellulose reinforced as green agent in polymer matrix composites applications

Owing to their abundance, high strength and stiffness, and low weight and biodegradability, nanocellulose (NC) is regarded as a promising candidate for the preparation of green composites. The high reinforcing effect assigned to the mechanical percolation phenomenon of NC is due to the stiff continuous networks of cellulosic nanoparticles linked via hydrogen bonding. Compared to nanocrystalline cellulose, NC fibers result in more significant improvement to the modulus, stiffness, and strength as aspect ratio NC fiber is higher compared to NC crystal. Indeed, in the case of biopolymer composites, the reinforcement effect of NC is attributed to the NC‐polymer interactions and the reinforcing effect occurring through effective stress transfer at the NC‐polymer interface. The NC‐reinforced composites tend to become more brittle as the concentration of the reinforcing particles increase up to the saturated level, due to the reduction in surface adhesion between filler and matrix. Due to its promising mechanical and structural stability, NC composites have been used widely in many industrial applications such as food packaging, electronic applications, and tissue engineering.     

Re-Emerging Field of Lignocellulosic Fiber – Polymer Composites and Ionizing Radiation Technology in their Formulation

Natural cellulose-based fibers offer low cost, low density composite reinforcement with good strength and stiffness. Because of their annual renewability and biodegradability, natural fibers have materialized as environmentally-friendly alternatives to synthetic fibers in the last two decades. They are replacing synthetic materials in some traditional composites in industrial manufacturing sectors such as automotive, construction, furniture, and other consumer goods. In this work, the use of lignocellulosic fibers in green materials engineering, particularly their application as polymeric composite reinforcement and surface treatment via ionizing radiation are reviewed. Because these cellulose-based materials are intrinsically hydrophilic, they require surface modification to improve their affinity for hydrophobic polymeric matrices, which enhances the strength, durability, and service lifetime of the resulting lignocellulosic fiber-polymer composites. In spite of a long history of using chemical methods in the modification of material surfaces, including the surface of lignocellulosic fibers, recent research leans instead towards application of ionizing radiation. Ionizing radiation methods are considered superior to chemical methods, as they are viewed as clean, energy saving, and environmentally friendly. Recent applications of controlled ionizing radiation doses in the formulation of natural fiber –reinforced polymeric composites resulted in products with enhanced fiber-polymer interfacial bonding without affecting the inner structure of lignocellulosic fibers. These applications are critically reviewed in this contribution.     

Ecofriendly Biocomposites from Natural fibers: Mechanical and Weathering study

Increasing environmental concerns and depletion of petroleum resources has forced researchers around the globe to find new green materials. In the present research work, a particular interest was focused on the effective use of lignocellulosic natural fibers as reinforcement using polymer resin as a novel matrix. Green composites were prepared using the compression molding technique with different fiber contents. The physicomechanical and thermal characteristics of the different composite samples were investigated as a function of fiber contents. The results obtained suggest that the properties of the polymer matrix are positively affected by the incorporation of natural cellulosic fibers.     

The dynamic mechanical behavior of random-in-plane short fiber-reinforced epoxy resin composites

In the present paper, the dynamic mechanical properties of random-in-plane short fiber-reinforced epoxy resin composites were studied by using a rheometrics solids analyzer. The three-point bend testing of the four composites (glass fiber/913 epoxy resin, glass fiber/924 epoxy resin, carbon fiber/913 epoxy resin and carbon fiber/924 epoxy resin) was carried out over temperatures from −100°C to 200°C at a frequency of 10 Hz and strain 0.05%. The composites based on 924 epoxy resin, which has been designed specially for high temperature applications, have less energy loss than the 913 epoxy resinbased composites. For the same resin, the carbon fiber-reinforced composites have less energy loss than the glass fiber-reinforced composites. All the composites have less energy loss than their corresponding matrices; the greater the fiber content, the lower the energy loss. The beta transition of 913 epoxy resin has been shifted to a higher temperature after being reinforced. It was shifted from −50°C to −30°C after being reinforced with glass fiber and made a diffuse shoulder-like peak commencing at −30°C after being reinforced with carbon fiber. The 924 epoxy resin has undergone the same change in beta transition as the 913 resin, though to a smaller extent. The phenomenon suggested that interactions between the macromolecules of the epoxy resins and the molecules along the fiber's surface.     

Molecular Firefighting—How Modern Phosphorus Chemistry Can Help Solve the Challenge of Flame Retardancy

The ubiquity of polymeric materials in daily life comes with an increased fire risk, and sustained research into efficient flame retardants is key to ensuring the safety of the populace and material goods from accidental fires. Phosphorus, a versatile and effective element for use in flame retardants, has the potential to supersede the halogenated variants that are still widely used today: current formulations employ a variety of modes of action and methods of implementation, as additives or as reactants, to solve the task of developing flame‐retarding polymeric materials. Phosphorus‐based flame retardants can act in both the gas and condensed phase during a fire. This Review investigates how current phosphorus chemistry helps in reducing the flammability of polymers, and addresses the future of sustainable, efficient, and safe phosphorus‐based flame‐retardants from renewable sources.     

Nanomorphology and fire behavior of polystyrene/organoclay nanocomposites containing brominated epoxy and antimony oxide

Organoclay nanocomposites were prepared by ultrasound‐assisted solution intercalation technique based on polystyrene containing brominated epoxy and a combination of brominated epoxy and antimony oxide. Aspects of nanomorphology and nanodispersion were investigated by X‐ray diffraction and transmission electron microscopy whereas flammability and reaction to fire were evaluated using limiting oxygen index, UL‐94, and mass loss calorimeter tests. Polystyrene/brominated‐epoxy‐blend‐based nanocomposites showed mixed intercalated–exfoliated nanomorphology where polymer‐intercalated crystallites predominantly exist in polystyrene matrix and exfoliated silicate layers reside on polystyrene/brominated epoxy phase boundaries and within brominated epoxy domains. Organoclay was found to impart a compatibilization effect on polystyrene and dispersed brominated epoxy, which facilitates uniform distribution of a fine flame‐retarding phase within the matrix. With the reduction of the rate at which decomposition products evolve into the gas phase, organoclay nanocomposites showed notable reductions in peak heat release rate and increases in limiting oxygen index. The gas‐phase hot radical entrapment by halogenated flame‐retardant system was coupled with the condensed‐phase physical action of nanodispersed organoclay, which increased the overall fire‐retardant effectiveness. Fire‐retardant mechanisms of nanocomposites based on polystyrene/brominated epoxy blends were attributed to nanoconfinement and tortuous pathway effects of organoclay rather than to carbonaceous char formation proposed earlier for polystyrene/organoclay systems without conventional flame retardants. Copyright © 2011 John Wiley & Sons, Ltd.     

Effect of carbon fiber surface functionality on the moisture absorption behavior of carbon fiber/epoxy resin composites

Polyacrylonitrile (PAN)‐based carbon fibers were electrochemically oxidized in aqueous ammonium bicarbonate with increasing current density. The electrochemical treatment led to significant changes of surface physical properties and chemical structures. The oxidized fibers showed much cleaner surfaces and increased levels of oxygen functionalities. However, it was found that there was no correlation between surface roughness and the fiber/resin bond strength, i.e. mechanical interlocking did not play a major role in fiber/resin adhesion. Increases in surface chemical functionality resulted in improved fiber/resin bonding and increased interlaminar shear strength (ILSS) of carbon fiber reinforced epoxy composites. The relationship between fiber surface functionality and the hydrothermal aging behavior of carbon fiber/epoxy composites was investigated. The existence of free volume resulted from poor wetting of carbon fibers by the epoxy matrix and the interfacial chemical structure were the governing factors in the moisture absorption process of carbon fiber/epoxy composites. Copyright © 2016 John Wiley & Sons, Ltd.     

A combination of POSS and polyphosphazene for reducing fire hazards of epoxy resin

Extensive application of epoxy resins (EPs) is highly limited by their intrinsic flammability. Combining EPs with nanoparticles and phosphorus‐nitrogen flame retardants is an effective approach to overcome the drawback. In this work, simultaneous incorporation of octa‐aminophenyl polyhedral oligomeric silsesquioxanes (OapPOSS) and polyphosphazene into EP was reported for the first time. Significantly, reduced peak of heat release rate and UL‐94 V‐0 rating were achieved by tuning suitable ratios of polyphosphazene and OapPOSS for EP composites. During combustion, polyphosphazene promoted char formation and released nonflammable gases such as CO₂, NH₃, and N₂ to dilute oxygen concentration and cool pyrolysis zone. Moreover, numerous phosphorus‐containing species acting as free radical scavengers were generated during degradation. Silicon dioxide evolving from OapPOSS protected char residues from thermal degradation. This study provides a novel method to fabricate high‐performance flame‐retardant EP composites, which have potential applications in the field of electrics and electronics.     

Surface treatment of Basalt fiber for use in automotive composites

Balancing the performance, durability and safety requirements of automotive systems with the regulatory landscape in an environment of climate change has accelerated the search for sustainable fiber reinforced polymer composites for automobile structures. Glass fiber reinforced thermoplastic polymer composites (GFRP) are widely used in certain structures like front end modules and liftgate; However, they cannot be used in more demanding applications due to their low mechanical properties. Carbon fiber reinforced thermoplastic polymer composites (CFRP) are promising candidates for applications like bonnet, but their use is constrained by cost. Basalt fiber reinforced thermoplastic polymer composites (BFRP) are sustainable materials that can be positioned between GFRP and CFRP in terms of performance and cost-effectiveness. The mechanical performance of the BFRP depend on the quality of the fiber-matrix interface that aids in efficient load transfer from the matrix to the fiber. Typically, basalt fibers are inert in nature and need treatments to improve its adhesion to polymeric matrices. The major chemical treatments that are reviewed in this article include matrix functionalization, silane treatment, functionalized nanomaterial coating and plasma polymerization. The physical treatments reviewed include plasma treatment and milling. It is evident that chemically treating the basalt fiber with a functionalized nanomaterial yields BFRP with a good stiffness – toughness balance that can be used for challenging metal replacements as also in new emerging areas like sensing and 3D printing.