A joint experimental and numerical study of ignition in a spray burner

Partly due to stringent restrictions on pollutant emissions, aeronautical engine manufacturers target lean operating conditions which raise new difficulties such as combustion stability as well as ignition and re-ignition at high altitude. The injection of liquid fuel introduces additional complexity due to the spray-flame interaction. It is then crucial to better understand the physics behind these phenomena and to develop the capacity to predict them in an industrial context. In this work, a comprehensive joint experimental and numerical investigation of the academic swirled-confined version of the KIAI-Spray burner is carried out. Experimental diagnostics, such as Phase Doppler Anemometry (PDA), Planar Laser Induced Fluorescence (OH-PLIF), high-speed visualization and high-speed particle image velocimetry (HS-PIV), together with Large Eddy Simulations coupled to Discrete Particle Simulations are used to study spray flame structure and spray ignition. The analysis of the swirled-stabilized spray flame highlights the main effects of the presence of droplets on the turbulent combustion, and the complementarity and validity of the joint experiment and simulation approach. Ignition sequences are then studied. Both experiment and simulation show the same behaviors, and relate the flame kernel evolution and the possible success of ignition to the local non reacting flow properties at the sparking location, in terms of turbulence intensity and presence of droplets.     

LES-CMC of high-altitude relight in an RQL aeronautical combustor

Large-Eddy Simulations with the Conditional Moment Closure sub-grid combustion model and detailed chemistry for kerosene were performed for the ignition process in an Rich-Quench-Lean aviation gas turbine combustor at high-altitude conditions. The simulations used realistic boundary conditions for the flow inlet and spray droplet size distributions and velocity. Due to the large droplets, the Central Recirculation Zone (CRZ) is filled with fuel, mostly in liquid form. The first phase of the ignition process is critical and the results show that the spark kernel must provide enough energy to evaporate the spray and pyrolyse the fuel for the flame to grow and establish in the corner of the combustor. The second phase is characterised by the flame burning the mixture in the scorner and propagating around the Inner Shear Layer. This phase is also critical, as the flame needs the prevaporised fuel and smaller droplets in the corner to sufficiently increase the temperature and be able to propagate inside the CRZ, filled with liquid fuel and cold air. If this propagation inside the CRZ is achieved, phase three is accomplished and the burner is fully ignited. The simulations demonstrate the particular importance of detailed chemistry and proper boundary conditions for flame ignition simulations in high-altitude relight conditions.     

Propagation and extinction of an unsteady spherical spray flame front

Experimental evidence seems to indicate that the life of a laminar spherical flame front propagating through a fresh mixture of air and liquid fuel droplets can be roughly split into three stages: (1) ignition, (2) radial propagation with a smooth flame front and (3) propagation with flame front cellularization and/or pulsation. In this work, the second stage is analysed using the slowly varying flame approach, for a fuel rich flame. The droplets are presumed to vaporize in a sharp front ahead of the reaction front. Evolution equations for the flame and evaporation fronts are derived. For the former the combined effect of heat loss due to droplet vaporization and radiation plays a dominant explicit role. In addition, the structure of the evaporation front is deduced using asymptotics based on a large parameter associated with spray vaporization. Numerical calculations based on the analysis point to the way in which the spray modifies conditions for flame front extinction. Within the framework of the present simplified model the main relevant parameters turn out to be the initial liquid fuel load in the fresh mixture and/or the latent heat of vaporization of the fuel.     

Large eddy simulations of partially premixed ethanol dilute spray flames using the flamelet generated manifold model

The paper presents Large Eddy Simulations (LESs) for the Sydney ethanol piloted turbulent dilute spray flames ETF2, ETF6, and ETF7. The Flamelet Generated Manifold (FGM) approach is employed to predict mixing and burning of the evaporating fuel droplets. A methodology to match the experimental inflow spray profiles is presented. The spray statistical time-averaged results show reasonable agreement with mean and RMS data. The Particle Size Distribution (PSD) shows a good match downstream of the nozzle exit and up to x/D = 10. At x/D = 20 and 30 the PSD is under-predicted for droplets with mean diameter D10 > 20μm and over-predicted for the smaller size droplets. The simulations reasonably predict the reported mean flame structure and length. The effect of increasing the carrier velocity (ETF2–ETF7) or decreasing the liquid fuel injection mass flow rate (ETF2–ETF6) is found to result in a leaner, shorter flame and stronger spray–flow interactions. Higher tendency to local extinction is observed for ETF7 which is closer to blow-off compared to ETF2 and has higher scalar dissipation rates, higher range of Stokes number, and faster droplet response. The possible sources of LES-FGM deviations from the measurements are discussed and highlighted. In particular, the spray time-averaged statistical error contribution is quantified and the impact of the inflow uncertainty is studied. Sensitivity analysis to the pre-vaporized nozzle fuel mass fraction show that such small inflow perturbations (by ±?2% for the ETF2 flame) have a strong impact on the flame structure, and the droplets’ dynamics. Conditional scatter plots show that the flame exhibits wide range of mixing conditions and bimodal mixing lines particularly at upstream locations (x/D?相似文献   

Flame structure and stabilization of lean-premixed sprays in a counterflow with low-volatility fuel

An experimental study was performed on the combustion of lean-premixed spays in a counterflow. n-Decane was used as a liquid fuel with low volatility. The flame structure and stabilization were discussed based on the flame-spread mechanism of a droplet array with a low-volatility fuel. The spray flame consisted of a blue region and a yellow luminous region. The flame spread among droplets and group-flame formation through the droplet interaction were observed on the premixed spray side, while envelope flames were also observed on the opposing airflow side. The blue-flame region consisted of premixed flames propagating in the mixture layer around each droplet, the envelope diffusion flames around each droplet, the lower parts of the group diffusion flame surrounding each droplet cluster, and the envelope flame around droplets passing through the group flame. The flame was stabilized within a specific range of the mean droplet diameter via a balance between the droplet velocity and the flame-spread rate of the premixed spray.     

Instability of a flame front propagating through a fuel-rich droplet–vapour–air cloud

A simple model of a flame front propagating through a fuel-rich droplet–vapour–air mixture is presented in which the fuel droplets are assumed to evaporate in a sharp front ahead of the reaction front. By performing a linear stability analysis neutral stability boundaries are determined. It is shown that the presence of the spray of droplets in the fresh mixture can have a profound effect by causing cellularization of the flame front. Specifically, we demonstrate that under certain circumstances a spray flame can be cellular when its equivalent non-spray flame is completely stable. Furthermore, it is shown that even when the non-spray flame is itself cellular the equivalent spray flame will have a finer cellular structure. These theoretical predictions verify qualitatively for the first time independent experimental observations from the literature. It is thus shown that the primary effect of the spray on the stability of these flames is due to heat loss from the absorption of heat by the droplets for vaporization. The influence of the initial liquid fuel loading and the latent heat of vaporization on the critical wavenumber associated with cellularity provide further evidence of the responsibility of the heat loss mechanism for these spray-related phenomena. Finally, the cellularity of the spray flames with their attendant increase in flame front area suggest a plausible rationale for the experimentally observed burning velocity enhancement induced by the use of a spray of fuel droplets.     

Large eddy simulation of piloting effects on turbulent swirling flames

Pilot flames, created by additional injectors of pure fuel, are often used in turbulent burners to enhance flame stabilization and reduce combustion instabilities. The exact mechanisms through which these additional rich zones modify the flame anchoring location and the combustion dynamics are often difficult to identify, especially when they include unsteady hydrodynamic motion. This study presents Large Eddy Simulations (LES) of the reacting flow within a large-scale gas turbine burner for two different cases of piloting, where either 2 or 6% of the total methane used in the burner is injected through additional pilot flame lines. For each case, LES shows how the pilot fuel injection affects both flame stabilization and flame stability. The 6% case leads to a stable flame and limited hydrodynamic perturbations in the initial flame zone. The 2% case is less stable, with a small-lift-off of the flame and a Precessing Vortex Core (PVC) in the cold stabilization zone. This PVC traps some of the lean cold gases issuing from the pilot passage stream, changes the flame stabilization point and induces instability.     

On the behaviour of organic gel multi-size spray diffusion flames

The recently reported, experimentally observed, unusual behaviour of organic gellant-based fuel droplets which, under appropriate ambient thermal conditions, evaporate and burn in an oscillatory fashion is incorporated in a phenomenological manner in a model of a two-dimensional arbitrary multi-size spray diffusion flame. Non-unity Lewis numbers are permitted for the fuel vapour and oxidant. A combined analytical/numerical solution of the governing equations is presented and used to investigate how a spray's initial polydispersity and the frequency of oscillatory evaporation influence the combustion field. It is demonstrated that the initial droplet size distribution and the frequency of evaporation of the burning gel droplets can have an acute impact both on the homogeneous diffusion flame shape, height and width and on the thermal field downstream of the flame front. Hot spots of individual (or clusters of) burning droplets can be created and under certain operating conditions can lead to hotter temperatures than experienced in the main homogeneous flame. The intensity of these hotspots, their number and location are sensitive to spray related parameters. In realistic combustion chambers there is a danger inherent in the existence of hotspots in undesirable regions as they can damage the structural integrity. Other computed results demonstrate that, in relation to the spray diffusion flames obtained using an equivalent purely liquid fuel spray, the use of a gel fuel spray can lead, under certain operating conditions, to a reduction in flame height and temperature. The latter effect is critical when considering flame extinction.     

对流速度对燃料液滴火焰形态及燃烧的影响

考虑气相非稳态及液滴内部环流,建立运动液滴非稳态蒸发燃烧模型.模型采用动网格方法精确追踪液滴表面位置,采用守恒方程组更新液滴表面边界条件.根据单步全局化学反应机理,仿真研究正庚烷燃料液滴在不同对流速度下的火焰形态及燃烧.结果表明:运动液滴内部环流使液滴内部低温区向环流中心移动.当液滴运动速度大于某临界值后,火焰形态由包覆火焰转变为尾迹火焰.包覆火焰的富燃区范围、高温区范围及燃烧速率明显较尾迹火焰大;包覆火焰的液滴表面温度及表面蒸发流率分布也明显不同于尾迹火焰.     

Appearance of cool flame in flame spread over fuel droplets in microgravity

This research conducted microgravity experiments to investigate phenomena appearing around a droplet existing outside the flame-spread limit. n-Decane droplets are tethered at intersections of SiC fibers. The flame spreads to two- or three-interactive droplets to heat a droplet placed outside the flame-spread limit of the interactive droplets. The cool-flame appearance during the flame spread over droplets was detected using different methods. The droplet diameter was measured with a back illumination to evaluate the vaporization-rate constant and to judge whether the cool flame appears or not. The temperature around the droplet was measured by the thin-filament pyrometry using a near-infrared camera to detect the temperature rise due to cool-flame appearance. The infrared radiation distribution from the combustion products was measured using a mid-wave infrared camera to judge the cool-flame appearance. The results show that a cool flame appears around the droplet existing outside the hot-flame-spread limit and the vaporization completes with the cool flame if the heat input from the hot flame is sufficiently large. This type of flame spread is called hot-to-cool flame spread. The definition of flame spread should be extended considering the cool flame.     

Flame–wall interaction effects on the flame root stabilization mechanisms of a doubly-transcritical LO2/LCH4 cryogenic flame

High-fidelity numerical simulations are used to study flame root stabilization mechanisms of cryogenic flames, where both reactants (O₂ and CH₄) are injected in transcritical conditions in the geometry of the laboratory scale test rig Mascotte operated by ONERA (France). Simulations provide a detailed insight into flame root stabilization mechanisms for these diffusion flames: they show that the large wall heat losses at the lips of the coaxial injector are of primary importance, and require to solve for the fully coupled conjugate heat transfer problem. In order to account for flame–wall interaction (FWI) at the injector lip, detailed chemistry effects are also prevalent and a detailed kinetic mechanism for CH₄ oxycombustion at high pressure is derived and validated. This kinetic scheme is used in a real-gas fluid solver, coupled with a solid thermal solver in the splitter plate to calculate the unsteady temperature field in the lip. A simulation with adiabatic boundary conditions, an hypothesis that is often used in real-gas combustion, is also performed for comparison. It is found that adiabatic walls simulations lead to enhanced cryogenic reactants vaporization and mixing, and to a quasi-steady flame, which anchors within the oxidizer stream. On the other hand, FWI simulations produce self-sustained oscillations of both lip temperature and flame root location at similar frequencies: the flame root moves from the CH₄ to the O₂ streams at approximately 450 Hz, affecting the whole flame structure.     

Direct numerical simulation of spray flame/acoustic interactions

Interactions between conical spray flames and sinusoidal velocity modulations due to the propagation of acoustic waves have been studied thanks to direct numerical simulations (DNS). A 2D axi-symmetric configuration has been used to capture the evolution of the pulsating laminar flames. The DNS solver has been coupled with a Lagrangian model to account for the dispersion and evaporation of the liquid fuel in the computational domain. Four main configurations, with a unitary global equivalence ratio, have been studied. Apart from a gaseous reference case, one polydispersed and two monodispersed Bunsen-type injections with various droplets density and inertia have been simulated. DNS results are in good agreement with experimental data. For significant acoustic Stokes numbers, results showed a double effect of the modulations on the flame: a direct disturbance of the flame front and a secondary impact through the local variation of the mixture fraction due to droplets preferential segregation.     

Microgravity experiments of flame spreading along a fuel droplet array in fuel vapor-air mixture

Combustion experiments of fuel droplet array in fuel vapor-air mixture were performed at microgravities to investigate growth mechanism of group combustion of fuel droplets. A 10-droplet array was inserted into the test section filled with a saturated fuel vapor-air mixture as a simple model of prevaporized sprays. Gas equivalence ratio of the fuel vapor-air mixture was regulated by the test section temperature. n-Decane droplets of 0.8 mm in the initial diameter were suspended at the crossing points of 10 sets of X-shaped suspenders. The first droplet was ignited by a hot wire to initiate flame spread along a fuel droplet array. Flame spread speed was obtained from the history of the leading edge position of a spreading flame. Effects of droplet spacing and gas equivalence ratio on the flame spreading behavior and the flame spread speed were examined. The droplet spacing and the gas equivalence ratio were varied from 1.6 to 10.2 mm and from 0.2 to 0.7, respectively. The gas equivalence ratio has little effect on the relationship between the flame spreading behavior and the droplet spacing. The flame spread speed increases as the increase in the gas equivalence ratio at all droplet spacings. The influence of the gas equivalence ratio on the flame spread speed becomes strong as the increase in the droplet spacings. The flame spread speed increases as the increase in the droplet spacing, and then decreases. The maximum flame spread speed appears in the range from 2.4 to 3 mm at all gas equivalence ratios.     

Spatio-temporal evolution of cavity ignition in supersonic flow

Successful ignition in the recirculating flow of a scramjet flame holder can be highly dependent upon the location of energy deposition because of the spatial variation of fuel concentration and flow properties. The current work experimentally investigated ignition processes when energy was deposited (～100 mJ) via a spark discharge at four locations in the base of a cavity or by laser-induced breakdown in a Mach 2 flow with a stagnation temperature and pressure of 590 K and 483 kPa, respectively. The cavity was directly fueled with ethylene injection. The time dependent heat release was imaged at 40,000 frames per second and fuel concentration and distribution measurements were taken in the cavity prior to ignition. The average fuel concentration at the lean and rich ignition limits near the energy deposition locations measured 4.4–9.3% (Φ= 0.75 to 1.47). Energy deposition near the cavity step resulted in near immediate ignition kernel development and rapid achievement of self-sustained flame propagation in the front of the cavity, often faster than the bulk recirculation time of the cavity, leading to a spike in heat release. Energy deposition away from the cavity step region led to competition between local flow velocity, fuel concentration, and flame propagation rates. Ignition kernels formed along the floor of the cavity towards the closeout ramp and were rapidly advected towards the cavity step region before flame propagation could ensue. The fastest and most robust ignition events for all fueling cases showed rapid spanwise flame propagation near the cavity step.     

Influence of oxygen concentration on the sooting behavior of ethanol droplet flames in microgravity conditions

The influence of oxygen (O₂) concentration and inert on the sooting and burning behavior of large ethanol droplets under microgravity conditions was investigated through measurements of burning rate, flame temperature, sootshell diameter, and soot volume fraction. The experiments were performed at the NASA Glenn Research Center (GRC) 2.2 s drop tower in Cleveland, OH. Argon (Ar), helium (He), and nitrogen (N₂) were used as the inerts and the O₂ concentration was varied between 21% and 50% mole fraction at 2.4 atm. The unique configuration of spherically symmetric droplet flames enables effective control of sooting over a wide range of residence time of fuel vapor transport, flame temperature, and regimes of sooting to investigate attendant influences on burning behavior of droplets. For all inert cases, soot volume fraction initially increased as a function of the O₂ concentration. The highest soot volume fractions were measured for experiments in Ar environments and the lowest soot volume fractions were measured for the He environments. These differences were attributed to the changes in the residence time for fuel vapor transport and the flame temperature. For the He inert and N₂ inert cases, the soot volume fraction began to decrease after reaching a maximum value. The competition between the influence of residence time, rate of pyrolysis reactions, and soot oxidation can lead to this interesting behavior in which the soot volume fraction varies non-monotonically with increase in O₂ concentration. These experiments have developed new understanding of the burning and sooting behaviors of ethanol droplets under various O₂ concentrations and inert substitutions.     

Measurements of the critical initiation radius and unsteady propagation of n-decane/air premixed flames

Unsteady flame propagation, the critical radius for flame initiation, and multiple flame regimes of n-decane/air mixtures are studied experimentally and computationally using outwardly propagating spherical flames at various equivalence ratios and pressures. The transient flame speeds, trajectories, and critical radius are measured. The experimental results are compared with direct numerical simulations using detailed high temperature kinetic models. Both experimental and numerical results show that there exist multiple flame regimes in the unsteady spherical flame initiation process. The transition between the flame regimes depends strongly on the mixture equivalence ratio (or Lewis number). It is found that there is a critical flame radius and that it increases dramatically as the mixture equivalence ratio and pressure decrease. The large increase of critical flame radius leads to a dramatic increase of the minimum ignition energy. Furthermore, the flame thickness and the radical pool concentration change significantly during the transition from the ignition flame regime to the self-sustained propagating flame regime. For the same steady state flame speeds, the predicted unsteady flame speeds and the critical flame radius differ significantly from the experimental results. Moreover, different chemical kinetic mechanisms predict different unsteady flame speeds. The existence of multiple flame regimes and the large critical radius of lean liquid fuel mixtures make the ignition of lean mixtures at low pressure and the development of a validated kinetic model more challenging. The unsteady flame regimes, speeds, and critical flame radius should be included as targets of future kinetic model development for turbulent combustion modeling.     

Experimental investigation of 40 kWth methane-assisted and self-sustained pulverized biomass flames

This paper presents an assessment of the effects of methane assistance on pulverized biomass swirl flames specifically regarding flow fields and flame structure. Experiments are carried out using a pilot-scale down-fired cylindrical combustion chamber equipped with a swirl burner and biomass/methane fuel mixtures. Studied conditions have an identical thermal output of 40 kW, with the thermal output share of methane gradually decreasing from 50% to 0% while the biomass share (walnut shells) increased from 50% to 100% (self-sustained condition). A detailed flow field characterization of the respective flames is conducted by in-flame, two-dimensional laser Doppler velocimetry measurements. These measurements are complemented by narrow-band flame imaging conducted at two different wavelengths (OH* and CH* radical band heads). Results show that the methane flames have a significant influence on the ignition and the determination of the flame flow field structure, including higher peak and overall velocities, as well as major changes in the ratio of tangential over axial velocity component. Further on, flame attachment of the self-sustained flame can be permanently achieved by the initial, short-term assistance of a methane flame with comparatively low thermal output. These observations are analysed and discussed, where higher measured velocities and overall changes in the flame structure between the self-sustained and the methane-assisted flames are attributed to important local expansion and momentum changes of the combustion gases introduced by the combustion of methane.     

Investigation of droplet combustion in strained counterflow diffusion flames using planar laser-induced fluorescence

Experimental investigation of an isolated droplet burning in a convective flow is reported. Acetone droplets were injected in a steady laminar diffusion counterflow flame operating with methane. Planar laser-induced fluorescence measurements applied to OH radical and acetone was used to measure the spatial distribution of fuel vapour and the structure of the flame front around the droplet. High-magnification optics was used in order to image flow areas with a ratio of 1:1.2. The different combustion regimes of an isolated droplet could be observed from the configuration of the envelope flame to that of the boundary-layer flame, and occurrence of these regimes was found to depend on the droplet Reynolds number. Experimental results were compared with 1D numerical simulations using detailed chemistry for the configuration of the envelope flame. Good agreement was obtained for the radial profile of both OH radical and fuel vapour. Influence of droplet dynamics on the counterflow flame front was also investigated. Results show that the flame front could be strongly distorted by the droplet crossing. In particular, droplets with high velocity led to local extinction of the flame front whereas droplets with low velocity could ignite within the flame front and burn on the oxidiser side. PACS 33.50.-j; 42.62.-b; 47.55.D-; 47.70.Pq; 47.80.Jk     

Laminar premixed spray flame analysis with thermally sensitive intermediate kinetics

A new thermo-diffusive analysis of one-dimensional laminar lean or rich off-stoichiometric premixed spray flames has been performed using a chain branching/chain breaking chemical kinetic scheme and under the assumption that the fuel droplets evaporate in a sharp front. The sensitivity of the flame structure, speed and the location of the evaporation front to the initial droplet load have been demonstrated. A linear stability analysis reveals the way in which the spray's presence modifies the neutral stability curves.     

Influence of micro-explosions on the stability of laminar premixed water-in-fuel emulsion spray flames

A model is presented for a one-dimensional laminar premixed flame, propagating into a rich, off-stoichiometric, fresh homogenous mixture of water-in-fuel emulsion spray, air and inert gas. Due to its relatively large latent heat of vaporisation, the water vapour acts to cool the flame that is sustained by the prior release of fuel vapour. To simplify the inherent complexity that characterises the analytic solution of multi-phase combustion processes, the analysis is restricted to fuel-rich laminar premixed water-in-fuel flames, and assumes a single-step global chemical reaction mechanism. The main purpose is to investigate the steady-state burning velocity and burnt temperature as functions of parameters such as initial water content in the emulsified droplet and total liquid droplet loading. In particular, the influence of micro-explosion of the spray’s droplets on the flame’s characteristics is highlighted for the first time. Steady-state analytical solutions are obtained and the sensitivity of the flame temperature and the flame propagating velocity to the initial water content of the micro-exploding emulsion droplets is established. A linear stability analysis is also performed and reveals the manner in which the micro-explosions influence the neutral stability boundaries of both cellular and pulsating instabilities.