Atomic Force Microscopic Studies of Porous TiO2 Thin Films Prepared by the Sol-Gel Method

Porous titanium dioxide thin films were prepared from alkoxide solutions with and without polyethylene glycol (PEG) by the sol-gel method on soda-lime glass. The effects of PEG addition to the precursor solution on the microstructure and roughness of the resultant thin films were investigated by atomic force microscopy (AFM). It was found that TiO₂ films prepared from the precursor solution without PEG had granular microstructure and flat texture, and was composed of about 100 nm spherical particles. With an increase in the times of coating cycles, the roughness of films decreased and the size of TiO₂ particles increased. On the other hand, the larger the amount and molecular weight of the added PEG in precursor solutions, the larger the diameter and the depth of pores in the resultant films on the decomposition of PEG during heat-treatment. The surface of the films was also rougher, and fewer pores were produced during heat-treatment. The mechanism of porous structure formation in the TiO₂ films was explained using the principle of spinodal phase separation.     

Inorganic Thin Films Prepared from Soluble Powders and Their Applications

Sol-gel processing has proved to be a useful method for the preparation of a wide range of inorganic thin films. However, gelation or precipitation of coating solutions and thus limited shelf-life have been drawbacks for the industrial application of this technology.Soluble powders of various compositions can be prepared from modified metal alkoxides commonly employed in sol-gel processing. Even though these powders contain a considerable amount of organic moieties they can be stored indefinitely under ambient conditions, thus diminishing shelf life problems. Redissolution in polar organic solvents, solvent mixtures or even water yields ready-to-use coating solutions. Coating solutions for the preparation of titania (TiO₂), zirconia (ZrO₂) and lead zirconate titanate (PbTi _x Zr_1–x O₃, PZT) films have been synthesized by this method. Thickness, microstructure and properties of the resulting films can be varied by modification of the solvent, the coating procedure and thermal treatment. Inorganic thin films for various applications have been prepared.     

多孔TiO2薄膜的表面微结构对甲基橙光催化脱色的影响

 从含聚乙二醇的钛醇盐溶胶前驱体出发,通过浸渍提拉法在玻璃表面制备了锐钛矿型多孔TiO2薄膜．随着前驱物中聚乙二醇加入量及分子量的增加,聚乙二醇热分解后在薄膜中产生气孔的数量增多,孔径增大,TiO2薄膜表面的羟基含量也增加．TiO2薄膜中引入适当大小的微孔可明显提高薄膜的光催化活性;当孔径接近400nm时,光的散射增强,透光率下降,薄膜的光催化活性降低．     

Preparation of TiO2 Thin Film Photocatalysts by Dip Coating Using a Highly Viscous Solvent

TiO₂ thin film photocatalysts coated onto soda lime glass were prepared by a dip coating process using a highly viscous solvent. The source of the TiO₂ was tetraisopropyl orthotitanate, and -terpineol was used as the solvent. Two types of thin film preparation procedures based on dip coating (a sol-gel system and thermal decomposition system) were used to prepare the samples. TiO₂ thin films were obtained after calcination at 450°C for 1 hour. The film thickness obtained with a single dipping was proportional to the viscosity of the dip coating solutions. The obtained thin films were transparent with a thickness of 1 m. The crystal form of the obtained photocatalyst films was anatase alone. The thin films were formed with aggregated nano-sized TiO₂ single crystals (7–15 nm). The photocatalytic activity of the TiO₂ thin films, as evaluated by the photooxidation of NO (1 ppm) in dry air, was as high as our previous TiO₂ thin films prepared by the sol-gel method.     

Preparation and characterization of mesoporous silica thin films from polyethoxysiloxanes

Tetraethoxysilane (TEOS) and polyethoxysiloxanes (PEOSs; prepared by the acid‐catalyzed hydrolytic polycondensation of TEOS) were subjected to the sol–gel process in the presence of cetyltrimethylammonium bromide (CTAB), respectively. The PEOSs with M_w 700–26,000, as prepared by sol–gel coating of TEOS and PEOS under various conditions, were used. Uniform and crack‐free thin films of thickness 276–613 nm were prepared by spin‐coating of a PEOS solution containing CTAB. When the coating films were sintered at 400 °C, the combustion of ethoxy groups and CTAB took place to provide porous silica thin films. The structure of the thin films was found to be dependent on the molecular weight of PEOS and the molar ratio of CTAB/Si: lamellar or hexagonal phase was observed for M_w less than 15,000 and for CTAB/Si molar ratios greater than 0.10. Honeycomb structures were observed for M_w less than 5000 and for CTAB/Si molar ratios of 0.15. The honeycomb structure was also observed by atomic force microscopy and transmission electron microscope. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2542–2550, 2006     

Preparation of a Film Electrolyte Based on Calcium Zirconate on a Porous Electrode by a Chemical Liquid-Phase Method

A modification of a solution method for preparing solid oxide electrolyte films was developed. It is based on using a suspension consisting of a solution of inorganic salts and of a nanodispersed precursor powder prepared from the same solution. As demonstrated by the example of calcium zirconate, this procedure allows the number of applications of the liquid-phase precursor, required to obtain a dense electrolyte film on a porous support, to be considerably decreased relative to the procedure using a salt solution. The influence of the concentration of the precursor powder in the suspension on the microstructure of CaZr_0.9Y_0.1O_3–δ films was analyzed.     

Liquid-phase synthesis and physicochemical properties of xerogels,nanopowders and thin films of the CeO<Subscript>2</Subscript>–Y<Subscript>2</Subscript>O<Subscript>3</Subscript> system

Low-agglomerated xerogels, ultrafine oxide powders with particle sizes of 12–20 nm, and uniform thin films with particle sizes of 8–14 nm are prepared in the CeO₂–Y₂O₃ system using liquid-phase low-temperature methods, namely via coprecipitation of hydroxides and cocrystallization of salts, sol—gel technology. A comparative characterization of the prepared xerogels and nanopowders is performed using a set of physicochemical analytical methods. A dependence of phase composition, microstructure, and particle size on synthetic parameters is elucidated.     

Effects of SiO2 Barrier and N2 Annealing on Sb-Doped SnO2 Transparent Conducting Film Prepared by Sol-Gel Dip Coating

Oxyfluoride glass-ceramic thin films of nominal 90SiO₂10(Ba_1–xEu_x)MgF₄ compositions were prepared by sol–gel method starting from mixtures of metal trifluoroacetates and silicon alkoxide precursor solutions. Films were deposited on silica glass substrates by spin-coating and heating at 750°C. Eu²⁺ ions were preferentially incorporated into BaMgF₄ nanoparticles, which were dispersed in the silica glass matrix. The films exhibited broad-band blue photoluminescence (PL) in response to the ultraviolet light excitation. Addition of N,N-dimethylformamide to starting coating solutions resulted in a porous microstructure of the heat-treated films. Efficient UV excitation was promoted due to the Rayleigh scattering in the porous films; thereby the PL emissions could be strongly enhanced.     

Silver containing sol–gel derived silica thin films: effect of aluminum incorporation on optical,microstructural and bactericidal properties

Silver containing silica (Ag–SiO₂) thin films with and without aluminum (Al) were prepared on soda-lime-silica glass by spin coating of aqueous sols. The coating sol was formed through mixing tetraethyl orthosilicate [Si(OC₂H₅)₄]/ethanol solution with aqueous silver nitrate (AgNO₃) and aluminum nitrate nonahydrate [(AlNO₃)₃·9H₂O] solutions. The deposited films were calcined in air at 100, 300 and 500 °C for 2 h and characterized using x-ray diffraction, UV-visible and x-ray photoelectron spectroscopy. The effect of Al incorporation and calcination treatment on microstructure and durability of the films, and chemical/physical state of silver in the silica thin film have been reported. The bactericidal activity of the films was also determined against Staphylococcus aureus via disk diffusion assay studies before and after chemical durability tests. The investigations revealed that the optical, bactericidal properties and chemical durability of Ag–SiO₂ films can be improved by Al addition. The Al-modified Ag–SiO₂ thin films do not exhibit any coloring after calcination in the range of 100–500 °C, illustrating that silver is incorporated within the silica gel network in ionic form (Ag⁺). Al incorporation also improved the overall durability and antibacterial endurance of Ag–SiO₂ thin films.     

Porous metallic substrates for superconducting coatings

By an example of porous metal tubes and thin plates prepared from the stainless steel powder a simple method is described of preparation of porous metallic substrates for superconducting coatings. The tubes outer diameter is 12 mm, length up to 300 mm, wall thickness about ∼1.5 mm. The plate size is 85×85 mm, thickness 1 mm. We used the classic method of powder metallurgy, without any fillers. After sintering, the tube had a density 2.5–3.4 g cm⁻³ and open porosity 55–65%. The microstructure of the tubes and plates surfaces and breaks was studied using scanning electron microscopy. The porous tubes were prepared also from powdered copper, nickel, titanium, and chromium, as well as from mixtures of stainless steel and copper, nickel and pseudoalloy Cu(30%)-Cr. The first coatings with superconducting compound MgB₂ were prepared.     

Effect of sol-gel preparation method on particle morphology in pure and nanocomposite PZT thin films

Double-scale composite lead zirconate titanate Pb(Zr_0.52Ti_0.48)O₃ (PZT) thin films of 360 nm thickness were prepared by a modified composite sol-gel method. PZT films were deposited from both the pure sol and the composite suspension on Pt/Al₂O₃ substrates by the spin-coating method and were sintered at 650°C. The composite suspension formed after ultrasonic mixing of the PZT nanopowder and PZT sol at the powder/sol mass concentration 0.5 g mL⁻¹. PZT nanopowder (≈ 40–70 nm) was prepared using the conventional sol-gel method and calcination at 500°C. Pure PZT sol was prepared by a modified sol-gel method using a propan-1-ol/propane-1,2-diol mixture as a stabilizing solution. X-ray diffraction (XRD) analysis indicated that the thin films possess a single perovskite phase after their sintering at 650°C. The results of scanning electron microscope (SEM), energy-dispersive X-ray (EDX), atomic force microscopy (AFM), and transmission electron microscopy (TEM) analyses confirmed that the roughness of double-scale composite PZT films (≈ 17 nm) was significantly lower than that of PZT films prepared from pure sol (≈ 40 nm). The composite film consisted of nanosized PZT powder uniformly dispersed in the PZT matrix. In the surface micrograph of the film derived from sol, large round perovskite particles (≈ 100 nm) composed of small spherical individual nanoparticles (≈ 60 nm) were observed. The composite PZT film had a higher crystallinity degree and smoother surface morphology with necklace clusters of nanopowder particles in the sol-gel matrix compared to the pure PZT film. Microstructure of the composite PZT film can be characterized by a bimodal particle size distribution containing spherical perovskite particles from added PZT nanopowder and round perovskite particles from the sol-matrix, (≈ 30–50 nm and ≈ 100–120 nm), respectively. Effect of the PZT film preparation method on the morphology of pure and composite PZT thin films deposited on Pt/Al₂O₃ substrates was evaluated.     

Preparation of the visible light responsive TiO2 thin film photocatalysts by the RF magnetron sputtering deposition method

TiO₂ thin film photocatalysts which could induce photoreactions under visible light irradiation were successfully developed in a single process by applying an ion engineering technique, i.e., the radio frequency (RF) magnetron sputtering deposition method. The TiO₂ thin films prepared at temperatures greater than 773 K showed the efficient absorption of visible light; on the other hand, the TiO₂ thin films prepared at around 573 K were highly transparent. This clearly means that the optical properties of TiO₂ thin films, which absorb not only UV but also visible light, can be controlled by the preparation temperatures of the RF magnetron sputtering deposition method. These visible light responsive TiO₂ thin films were found to exhibit effective photocatalytic reactivity under visible light irradiation (λ > 450 nm) at 275 K for the reductive decomposition of NO into N₂ and N₂O. From various characterizations, the orderly aligned columnar TiO₂ crystals could be observed only for the visible light responsive TiO₂ thin films. This unique structural factor is expected to modify the electronic properties of a TiO₂ semiconductor, enabling the efficient absorption of visible light.     

Fabrication of Ordered TiO2 Porous Thin Films by Sol-Dipping PS Template Method

Monolayer polystyrene spheres (∼400 nm) array templates were assembled orderly on clean glass substrates by dip-drawing method from emulsion of PS and porous TiO₂ thin films were prepared by using sol-dipping template method to fill TiO₂ sol into the interstices among the close-packed PS templates and then annealing to remove the PS templates. The effects of TiO₂ precursor sol concentration and dipping time in sol on the porous structure of the thin films were studied. The results showed pore size of the ordered TiO₂ porous thin film depended mainly on PS size and partly on TiO₂ sol concentration. The shrinkage of pore diameter was about 10% for 0.2 M and 20% for 0.4 M TiO₂ sol concentrations. X-ray diffraction (XRD) spectra indicated the porous thin film was anatase structure. The transmittance spectrum showed that optical transmittance of the porous thin film kept above 70% beyond the wavelength of 430 nm. Optical band-gap of the porous TiO₂ thin film (fired at 550^∘;C) was 3.12 eV.     

Preparation and Characterization of Bismuth Doped TiO2 Thin Films

A series of Bismuth-doped titanium oxide (Bi-doped TiO₂) thin films on glass substrates have been prepared by sol-gel dip coating process. The prepared catalysts were characterized by XRD and XPS. The photocatlytic activity of the thin film catalysts was evaluated through the photodegradation of aqueous methyl orange under UV illumination. The experiments demonstrated that the Bi-doped TiO₂ prepared was anatase phase. The doped bismuth was in the 3⁺ oxidation state. The presence of Bi significantly enhanced the photocatalytic activity of TiO₂ films. At calcination temperature of 500°C, with doping concentration of 2 wt %, Bi-doped TiO₂ thin film showed the highest photocatalyic activity.     

Rapid preparation of smooth nanocellulose films using spray coating

Spraying of nanocellulose (NC) on a solid surface to prepare films is an alternative technique to vacuum filtration, which requires a long drainage time and produces films which can sometimes be difficult to separate from the filter. This letter reports a rapid preparation technique for nano-cellulose films using a bench scale system spray coating nanocellulose suspension onto stainless steel plates. After spraying NC suspension onto a smooth steel plate travelling on a constant velocity conveyor, the films can be dried directly on the plates using standard laboratory procedures, saving processing time and effort. By adjusting the suspension consistency, we were able to reproducibly make films with a basis weight ranging from 52.8 ± 7.4 to 193.1 ± 3.4 g/m² when spraying on to a plate moving at a velocity of 0.32 cm/s. The operator preparation time for the nanocellulose film was 1 min, independent of the sample basis weight, which compares to production times reported in the literature of 10 min using filtration techniques. The films made by spray coating showed higher thickness, but comparable uniformity, to those made by vacuum filtration. Optical profilometry measurements showed that over a 1 cm × 1 cm inspection area that the surface roughness (RMS) of the NC film is only 389 nm on the spray coated side in contact with the steel plates, compared to 2087 nm on the outside surface. Thus, the reduction in preparation time for producing the nanocellulose film recommends this spray coating technique as a rapid and flexible method to produce NC films at the laboratory scale.     

Structural and optical properties of TiO2 thin films prepared by spin coating

Transparent semiconducting thin films of titanium oxide (TiO₂) were deposited on glass substrates by the sol–gel method and spin-coating technique. The physical properties of the prepared films were studied as a function of the number of spun-cast layers. The microstructure and surface morphology of the TiO₂ films were characterized by X-ray diffraction (XRD) and atomic force microscopy (AFM), with respect to the film thickness. The XRD analysis reveals that the films are polycrystalline with an anatase crystal structure and a preferred grain orientation in the (101) direction. The morphological properties were investigated by AFM, which shows a porous morphology structure for the films. The optical properties of the films were characterized by UV–Visible spectrophotometry, which shows that the films are highly transparent in the visible region and their transparency is slightly influenced by the film thickness, with an average value above 80 %. The dependence of the refractive index (n), extinction coefficient (k), and absorption coefficient (α) of the films on the wavelength was investigated. A shift in the optical band gap energy of the films from 3.75 to 3.54 eV, as a function of the film thickness, has been observed.     

通过溅射与退火制备的用于固体氧化物燃料电池的氧化钆掺杂氧化铈电解质隔层

采用溅射或溅射与退火相结合的方法制备了一系列氧化钆掺杂的氧化铈（GDC）隔层,并考察了其对固体氧化燃料电池性能的影响. 结果表明,200 ℃下溅射获得了立方结构氧化钆掺杂的氧化铈均匀薄膜,在900-1100 ℃范围内的退火处理使得GDC薄膜致密,从而有效阻止了氧化钇掺杂的氧化锆电解质与阴极材料之间的反应,大幅度提高了电池的电化学性能.     

Fabrication of 10%Gd-doped ceria (GDC)/NiO–GDC half cell for low or intermediate temperature solid oxide fuel cells using spray pyrolysis

Solid oxide fuel cells (SOFCs) with comparably low operating temperature play a critical role in its commercialization and reliability by allowing low-cost fabrication and a promised longer life. Recently, 10%Gd-doped ceria (GDC) has revealed its importance as solid electrolytes for intermediate temperature SOFCs. Additionally, if GDC is employed in thin film form, rather higher ionic conductivity at further lower temperatures can be obtained and thereby allowing its use in low temperature SOFC. In the present investigation, the preparative parameters of spray pyrolysis technique (SPT) were optimized to deposit dense and adherent films of GDC on ceramic substrate. NiO–GDC was used as ceramic substrate, which also acts as a precursor composite anode for GDC-based SOFCs. Prepared half cells (GDC/NiO–GDC) were characterized using XRD, SEM, and electrochemical impedance spectroscopy. The surface and fractal SEM observations of post heat-treated (at 1,000 °C) GDC/NiO–GDC structure revealed that GDC films were uniform in thickness with improved adherence to substrate. The relative density of post heat-treated films was of the order of 96%, which was attributed to the presence of nano-granules in the thin films. Maximum thickness of the GDC film prepared with optimized preparative parameters (in single run) was of the order of 13 μm. Fractal SEM of post heat-treated GDC/NiO–GDC system showed homogenous interface, which was further analyzed by electrochemical impedance spectra and found that it does not affect electrical properties of structure significantly.     

热处理对WO3纳米薄膜结构及其气致变色性能的影响

以钨粉和过氧化氢溶液为原料, 采用溶胶凝胶法制备了WO3溶胶, 并结合提拉镀膜法, 分别在普通玻璃载玻片和抛光硅片上制备了掺钯气致变色WO3纳米结构薄膜; 并分别在50, 150, 250, 350和450 ℃的空气氛围中对薄膜进行了热处理. 采用IR、双椭圆偏振光谱仪、AFM和XRD分析了薄膜的性质和微观结构, 观察了薄膜的表面形貌, 根据所得数据讨论了不同热处理温度对薄膜的结构和气致变色性能的影响.     

Synthesis of the perovskite ceramic Li3xLa2/3–xTiO3 by a chemical solution route using a triblock copolymer surfactant

The synthesis of the perovskite Li_3xLa_2/3–x□_1/3–2xTiO₃ by a chemical solution route, using a triblock copolymer surfactant, PEO_n–PPO_m–PEO_n, is described. This titanate is a non-hygroscopic fast lithium conductor and therefore is a good candidate for electrochemical applications. It is generally prepared by a conventional solid-state reaction (SSR) method. However this synthesis method does not allow the preparation of nanopowders or the formation of thin films. For these special purposes, synthesis by a chemical solution route, with the formation of a polymeric precursor during synthesis, has been investigated. By using the above-mentioned non-ionic surfactant, the preparation of nanopowders of complex oxides can be done. Furthermore, this way of synthesis leads to the formation of an intermediate polymeric precursor which can be easily spread on substrates to obtain films. We show that the formation of a pure phase of the perovskite Li_3xLa_2/3–x□_1/3–2xTiO₃ is highly dependent on the synthesis conditions, namely the presence of water in the solvent, the EO/metal ratio, the Li⁺ content in the precursor and the calcination temperature. The influence of these parameters on the microstructure of the oxide is studied by X-ray diffraction, scanning electron microscopy and granulometry. A powder of Li_3xLa_2/3–x□_1/3–2xTiO₃ (x = 0.10), with an average particles size of 200 nm, has been obtained. The ionic conductivity of this oxide is the same as the one obtained with oxide prepared by SSR (a bulk conductivity of 1.4 × 10⁻³ S/cm at 37 °C). The ceramic obtained from this powder after sintering at 1,150 °C shows a good pH response. This material can then be used as a sensitive membrane in a potentiometric pH sensor. The presence of hydrophobic PPO groups in the polymer precursor allowed preparing films of Li_3xLa_2/3–x□_1/3–2xTiO₃ with a good adherence on Pt substrate. This kind of synthesis is then very promising to prepare micro pH sensors.