Effect of dendrimer modified montmorillonite on structure and properties of EPDM nanocomposites

The purpose of this work was to study the effect of dendrimer modified clay minerals on the structure and properties of ethylene-propylene-diene monomer (EPDM) nanocomposites.Flame-retardant and dendrimer modified organic montmorillonite (FR-DOMt) was successfully prepared by Na⁺-montmorillonite, tetrahydroxymethyl phosphonium chloride (THPC), N, N-dihydroxyl-3-aminomethyl propionate, and boric acid. This dendritic type of organoclay (OC) was used in preparation of EPDM/FR-DOMt nanocomposites. The properties of these nanocomposites were studied. The dispersion status of the layered silicates in EPDM was revealed by X-ray diffractometer (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). XRD and TEM results showed that FR-DOMt was exfoliated in the EPDM matrix when 10 phr of FR-DOMt was incorporated. The mechanical behavior, thermal stability, and flame retardance of the samples were examined. The experimental data demonstrated that the EPDM hybrids owned an improved tensile strength and elongation at break. In addition, the nanocomposites exhibited higher thermal stability and flame retardance than that of unfilled EPDM matrix.     

Acrylamide/2-acrylamido-2-methylpropane sulfonic acid and associated sodium salt superabsorbent copolymer nanocomposites with mica as fire retardants

Acrylamide (AM) and 2-acrylamido-2-methylpropane sulfonic acid (AMPS-H⁺) or its sodium salt (AMPS-Na⁺) were copolymerised by free-radical crosslinking polymerization to obtain poly(AM-co-AMPS-H⁺) and poly(AM-co-AMPS-Na⁺) superabsorbent polymers (SAPs). A maximum water absorbency in deionised water of 1200 g g⁻¹ was achieved for poly(AM-co-AMPS-Na⁺) at a 85% mol of AMPS-Na⁺. The inclusion of mica at 5-30% (w w⁻¹) into the preparation of poly(AM-co-AMPS-Na⁺) SAP leads to an intercalated structure, as detected by XRD and TEM analyses. Poly(AM-co-AMPS-Na⁺)/30% (w w⁻¹) mica SAP nanocomposite showed a tap water absorbency of 593 g g⁻¹ with a better thermal stability, compared to the pure SAP. Cone calorimetric analyses revealed that the wood specimens coated with the prepared poly(AM-co-AMPS-Na⁺) SAP or its 30% (w w⁻¹) mica nanocomposite provided excellent protection in delaying the ignition time after exposure to an open flame when compared to that observed with the uncoated specimen. The maximum reduction in the peak heat release rate and the greatest extension of time at peak heat release rate were observed with the nanocomposite-coated surface, but the total heat release rate was increased. The delayed burning mechanism is brought by the intercalating structure of mica in the SAP nanocomposites, which provided a better shielding effect against external heat sources, and the capability of the SAP nanocomposite in holding a large amount of water.     

Synthesis of poly(butylene terephtahlate) nanocomposites using anionic clays

The synthesis of poly(butylene terephthalate) (PBT) nanocomposites by in situ polymerisation method using an organo-modified layered doubled hydroxide is described. 4-Sulfobenzoic acid potassium salt, sodium dodecyl sulfate and dimethyl 5-sulfo isophthalate sodium salt were used as intercalating compounds to improve clay exfoliation. The thermal and dynamic mechanical properties of the nanocomposites prepared were investigated and compared to those of montmorillonite-type nanocomposites prepared by similar synthetic route. The nanocomposites obtained, independent of the degree of exfoliation, showed better dynamic mechanical properties respect to PBT homopolymer while improvements in thermal stability were achieved when dimethyl 5-sulfo isophthalate was used as intercalating agent, highlighting the importance of the interactions of ionic groups covalently linked to the polymer with the charged clay platelets.     

Comparative studies for the effect of intercalating agent on the physical properties of epoxy resin-clay based nanocomposite materials

In this study, a series of comparative studies for the effect of intercalating agent on the physical properties of the epoxy resin-clay based nanocomposite materials were performed. First, the quaternary alkylphosphonium and alkylammonium salt were both used as the intercalating agents separately for the preparation of organophilic clay through the cationic exchange reactions with Na⁺-montmorillonite clay. Subsequently, the organophilic clay was blent into the epoxy resin through in-situ thermal ring-opening polymerizations to prepare a series of polymer-clay nanocomposite (PCN) materials. The as-synthesized PCN materials were subsequently characterized by Fourier-Transformation infrared (FTIR) spectroscopy, wide-angle powder X-ray diffraction (WXRD), and transmission electron microscopy (TEM).It should be noted that the quaternary alkylphosphonium salt (Φ₃P⁺-C₁₂)-modified clay was found to show better dispersion capability than that of quaternary alkylammonium salt (Me₃N⁺-C₁₆)-modified clay existed in the polymer matrix based on the studies of WXRD and TEM. The better dispersion of (Φ₃P⁺-C₁₂)-modified clay in epoxy resin was found to lead more effectively enhanced physical property such as corrosion protection, gas barrier, mechanical strength, thermal stability, and flame retardant properties of polymers than that of (Me₃N⁺-C₁₆)-modified clay, in the form of coating and membrane, based on the measurements of a series of electrochemical corrosion parameters, gas permeability analysis (GPA), dynamic mechanical analysis (DMA), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and limiting oxygen index (LOI), respectively. Effect of material composition on the physical properties of as-prepared materials was also investigated.     

Synthesis and characterization of poly(p-dioxanone)-based degradable copolymers with enhanced thermal and hydrolytic stabilities

Herein, we presented a novel biodegradable copolymer via the chain extending reaction of poly(p-dioxanone)-co-poly(2-(2-hydroxyethoxy) benzoate) (PPDO-co-PDHB) prepolymer with hexamethylene diisocyanate (HDI) as a chain extender. The structures and molecular weight of PPDO-co-PDHB prepolymer and PPDO-co-PDHB-PU chain-extended copolymer are characterized via hydrogen nuclear magnetic resonance spectroscopy (¹H NMR) and viscosity test. The relationship between the molecular structures and properties of the chain-extended copolymers is established. The PPDO-co-PDHB-PU copolymers possess a better thermal stability comparing with the PPDO homopolymer. The study of mechanical properties shows that the elongation-at-break of PPDO-co-PDHB-PU is much higher than that of PPDO. The investigation of hydrolytic degradation behaviors indicates the degradation rate of PPDO can be controlled by adjusting the PDHB compositions, and proves that chain-extended copolymers exhibit an excellent hydrolytic stability being better than that of PPDO.     

Biodegradable Nanocomposites Based on the Polyester Poly(3‐hydroxybutyrate‐co‐3‐hydroxyhexanoate) and Layered Silicate or Expanded Graphite

Novel nanocomposites based on the biodegradable polymer poly(3‐hydroxybutyrate‐co‐3‐hydroxyhexanoate) (PHBHx) and layered fillers, specifically layered silicate (clay25A) and expanded graphite (EG), were prepared by melt intercalation. The dispersion of the fillers in the PHBHx was characterized by wide‐angle X‐ray diffraction (WAXD) and transmission electron microscopy (TEM). The effects of the fillers on the polymer structure, thermal stability and mechanical properties of the nanocomposites were also studied, by differential scanning calorimetry, thermogravimetric analysis, and strain‐stress measurements in elongation, respectively. The WAXD and TEM results showed that the clay25A and EG was exfoliated into well‐dispersed sheets in the polymer matrix, especially when the filler concentration were relatively low. This gave rise to considerable improvements in Young's modulus, and resulted in increases in the thermal degradation. It should be possible to convert the EG dispersions obtained thus far to ones yielding filler‐filler networks that show electrical conductivity.     

Comparison of the effect of mica and talc and chemical coupling on the rheology,morphology, and mechanical properties of polypropylene composites

The effect of filler types of mica and talc on the oscillatory shear rheological properties, mechanical performance, and morphology of the chemically coupled polypropylene composites is studied in this work. The Maleic Anhydride grafted Polypropylene (MAPP) was used as an adhesion promoter for coupling mineral particles with the polypropylene matrix. The samples were prepared by a co‐rotating, L/D = 40, 25 mm twin screw extruder. The tensile tests carried out on the injection molded samples showed a reinforcing effect of talc up to 20 wt% on the Polypropylene (PP). The tensile strength of PP‐mica composites showed a slight decrease at all percentages of mica. The effect of chemical coupling by using MAPP on the tensile strength was more pronounced in increasing the tensile strength for PP‐mica than PP‐talc composites. The complex viscosity curve of pure PP and the composites, showed a Newtonian plateau (η₀) up to 30 wt% at low frequency terminal zone. By increasing the filler content to 40 and 50 wt%, the complex viscosity at very low shear rates sharply increased and showed yield behavior that can be due to the formation of filler particles networks in the melt. At the optimum amount of coupling agent, a minimum in cross over frequency curve against MAPP content is observed. The optimum amount of coupling agent for PP‐talc composites is about 1.5%, and about 3% for PP‐mica formulations. The analysis of viscosity behavior at power‐law high region, revealed the more shear thinning effect of mica than talc on the PP matrix resin. Copyright © 2009 John Wiley & Sons, Ltd.     

Thermal and thermomechanical properties of poly[(butylene succinate)-co-adipate] nanocomposite

In this article the thermal and thermomechanical properties of neat poly[(butylene succinate)-co-adipate] (PBSA) and its nanocomposite are reported. Nanocomposite of PBSA with organically modified synthetic fluorine mica (OSFM) has been prepared by melt-mixing in a batch mixer. The structure of nanocomposite is characterized by X-ray diffraction patterns and transmission electron microscopic (TEM) observations that reveal homogeneous dispersion of intercalated silicate layers in the PBSA matrix. The melting behavior of pure polymer and nanocomposite samples are analyzed by differential scanning calorimetry (DSC), which shows multiple melting behavior of the PBSA matrix. The multiple melting behavior of the PBSA matrix is also studied by temperature modulated DSC (TMDSC) and wide-angle XRD (WXRD) measurements. All results show that the multiple melting behavior of PBSA is due to the partial melting, re-crystallization, and re-melting phenomena. The investigation of the thermomechanical behavior is performed by dynamic mechanical thermal analysis. Results demonstrate substantial enhancement in the mechanical properties of PBS, for example, at room temperature, storage flexural modulus increased from 0.5 GPa for pure PBS to 1.2 GPa for the nanocomposite, an increase of about 120% in the value of the elastic modulus. The thermal stability of nanocomposite compared to that of neat PBSA is also examined in pyrolytic and thermo-oxidative conditions. It is then studied using kinetic analysis. It is shown that the stability of PBSA is increased moderately in the presence of OSFM.     

Grafting of montmorillonite nano‐clay with butyl acrylate and methyl methacrylate by atom transfer radical polymerization: Blends with poly(BuA‐co‐MMA)

11‐(2‐Bromo‐2‐methyl)propionyl‐oxy‐undecyl trichlorosilane atom transfer radical polymerization (ATRP) initiator was covalently attached on montmorillonite clay platelets via silylation reactions. The initiator clay was used to polymerize butyl acrylate (BuA) and methyl methacrylate (MMA) on the clay surface. Polymerization was performed in bulk monomer solution or in DMSO. Polymer modified clay was mixed with a poly(BuA‐co‐MMA) matrix. Small angle X‐ray scattering (SAXS) and transmission electron microscopy (TEM) showed that clay modified in DMSO gave exfoliated composites when mixed with the matrix copolymer. Mechanical properties of the composites were studied by dynamic mechanical thermal analysis (DMTA). The results showed that the mechanical properties were improved as a function of clay content, as well with an increasing homogeneity of the nanocomposite. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 3086–3097, 2009     

Studies on the Microbial Synthesis and Characterization of Polyhydroxyalkanoates Containing 4-Hydroxyvalerate Using γ-Valerolactone

In this study, the ability of Cupriavidus sp. USMAA2-4 to synthesize polyhydroxyalkanoates (PHA) containing 4-hydroxyvalerate monomer (4HV) was studied through one-stage cultivation using γ-valerolactone as the carbon precursor. The presence of 4HV monomer unit in the polymer was detected through gas chromatography analysis, proving the capability of this wild strain bacterium to produce poly(3-hydrxybutyrate-co-3-hydroxyvalerate-co-4-hydroxyvalerate) [P(3HB-co-3HV-co-4HV)] terpolymer. Existence of a 4HV monomer unit in the PHA produced was further confirmed through ¹³C and ¹H NMR analysis. P(3HB-co-88 % 3HV-co-1 % 4HV) terpolymer with the highest PHA content of 63 wt% was obtained through combination of 0.14 wt% C of γ-valerolactone with 0.42 wt% C of oleic acid. Various compositions of P(3HB-co-3HV-co-4HV) terpolymer with 3HV and 4HV compositions ranging from 11 to 94 mol% and from 1 to 4 mol%, respectively, were acquired by manipulating γ-valerolactone and oleic acid concentrations. The molecular weight and the thermal and mechanical properties of four different compositions of terpolymers—P(3HB-co-91 % 3HV-co-1 % 4HV), P(3HB-co-55 % 3HV-co-2 % 4HV), P(3HB-co-27 % 3HV-co-2 % 4HV), and P(3HB-co-9 % 3HV-co-1 % 4HV)—were characterized. Among these terpolymers, P(3HB-co-27 % 3HV-co-2 % 4HV) terpolymer with a molecular weight of 5.7 (10⁵ Da) exhibited the highest elongation to break (264 %). The monomer unit compositional distributions of these terpolymers were investigated through acetone–water fractionation analysis. The results suggested that these produced terpolymers had broad 3HV compositional distribution and narrow 4HV compositional distribution.     

Nanocomposites of poly(ethylene terephthalate‐co‐ethylene naphthalate) with organoclay

Poly(ethylene terephthalate‐co‐ethylene naphthalate) (PETN)/organoclay was synthesized with the solution intercalation method. Hexadecylamine was used as an organophilic alkylamine in organoclay. Our aim was to clarify the intercalation of PETN chains to hexadecylamine–montmorillonite (C₁₆–MMT) and to improve both the thermal stability and tensile property. We found that the addition of only a small amount of organoclay was enough to improve the thermal stabilities and mechanical properties of PETN/C₁₆–MMT hybrid films. Maximum enhancement in both the ultimate tensile strength and initial modulus for the hybrids was observed in blends containing 4 wt % C₁₆–MMT. Below a 4 wt % clay loading, the clay particles could be highly dispersed in the polymer matrix without a large agglomeration of particles. However, an agglomerated structure did form in the polymer matrix at a 6 wt % clay content. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2581–2588, 2001     

Preparation and characterization of poly(propylene carbonate)/montmorillonite nanocomposites by solution intercalation

Poly(propylene carbonate) (PPC) is a new biodegradable aliphatic polycarbonate. However, the poor thermal stability and low glass transition temperatures (T_g) have limited its applications. To improve the thermal properties of PPC, organophilic montmorillonite (OMMT) was mixed with PPC by a solution intercalation method to produce nanocomposites. An intercalated-and-flocculated structure of PPC/OMMT nanocomposites was confirmed by X-ray diffraction (XRD) and transmission electron microscopy (TEM). The thermal and mechanical properties of PPC/OMMT nanocomposites were investigated by thermal gravimetric analysis (TGA), differential scanning calorimetric (DSC), and electronic tensile tester. Due to the nanometer-sized dispersion of layered silicate in polymer matrix, PPC/OMMT nanocomposites exhibit improved thermal and mechanical properties than pure PPC. When the OMMT content is 4 wt%, the PPC/OMMT nanocomposite shows the best thermal and mechanical properties. These results indicate that nanocomposition is an efficient and convenient method to improve the properties of PPC.     

Biosynthesis and biocompatibility of biodegradable poly(3-hydroxybutyrate-co-4-hydroxybutyrate)

Poly(3-hydroxybutyrate), PHB, and poly(3-hydroxybutyrate-co-4-hydroxybutyrate), P(3HB-co-4HB), consisting of 0-94% mole fraction of 4HB content, were produced in high content by Cupriavidus necator strain A-04. The carbon sources used for PHB production included sugars made locally in Thailand: refined sugarcane, brown sugarcane, rock sugar, toddy palm sugar and coconut palm sugar. The switching of the ratios of carbon to nitrogen, together with the ratios of fructose to 1,4-butanediol, were applied to P(3HB-co-4HB) production in fed-batch cultures. Optimal P(3HB-co-4HB) production was achieved with 112 g biomass and 73 g P(3HB-co-4HB) with 38% mole fraction of 4HB content. Next, P(3HB-co-4HB) with a 0, 5, 24, 38 and 64% mole fraction of 4HB content were purified and prepared as plastic films. The mechanical properties and biocompatibility of these films were tested and compared with commercial PHB, polystyrene (PS) and polyvinylchloride (PVC) prepared without additives. The results demonstrated that PHB had thermal and mechanical properties similar to those of commercial PHB. The P(3HB-co-4HB) polymers possessed melting temperature and glass transition temperature values higher than those reported previously. The mechanical properties were compared with those of PS and PVC. The in vitro biocompatibility was assessed using L929, human dermal fibroblast and Saos-2 human osteosarcoma cells. The cytotoxicity results and scanning electron micrographs showed that P(3HB-co-4HB) films have good surface characteristics and can promote cell attachment, proliferation and differentiation. Combined with their good mechanical properties, P(3HB-co-4HB) polymers possess potential usefulness for biomaterial applications in artificial skin tissue support and orthopedic support.     

Thermoset Epoxy-Clay Nanocomposites: The Dual Role of α,ω-Diamines as Clay Surface Modifiers and Polymer Curing Agents

Diprotonated forms of polyoxypropylene diamines of the type α,ω-[NH₃CHCH₃CH₂(OCH₂CHCH₃)_xNH₃²⁺ with x=2.6, 5.6, and 33.1, have been intercalated into montmorillonite and fluorohectorite clays and subsequently evaluated for the formation of glassy epoxy-clay nanocomposites. The intercalated onium ions functioned concomitantly as a clay surface modifier, intragallery polymerization catalyst, and curing agent. Depending on the chain length of the diamine, different orientations of the propylene oxide chains were adopted in the clay galleries, resulting in basal spacings from ∼14 Å (lateral monolayer, x=2.6) to ∼45 Å (folded structure, x=33.1). The initial clay basal spacings were correlated with the formation of intercalated and exfoliated clay-epoxy nanocomposites with improved mechanical properties and high thermal stabilities. In comparison to clay-monoamine intercalates, the use of diamine intercalates greatly reduced the plasticizing effect of the alkyl chains on the polymer matrix, resulting in improved mechanical properties while at the same time reducing the cost and time needed for nanocomposite fabrication.     

Crystallization behavior, thermal and mechanical properties of PHBV/graphene nanosheet composites

Biodegradable poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV)/graphene nanosheet (GNS) composites were prepared via a solution-casting method at low GNS loadings in this work. Transmission electron microscopy revealed that a fine dispersion of GNSs was achieved in the PHBV matrix. The thermal properties of the nanocomposites were investigated by thermogravimetric analysis, and the results showed that the thermal stability of PHBV was significantly improved with a very low loading of GNSs. Nonisothermal melts crystallization behavior, spherulitic morphology and crystal structure of neat PHBV and the PHBV/GNSs nanocomposites were investigated, and the experimental results indicated that crystallization behavior of PHBV was enhanced by the presence of GNSs due to the heterogeneous nucleation effect; however, the two-dimensional (2D) GNSs might restrict the mobility of the PHBV chains in the process of crystal growing. Dynamic mechanical analysis studies showed that the storage modulus of the PHBV/GNSs nanocomposites was greatly improved.     

High performance bio-based polyurethane elastomers: Effect of different soft and hard segments

In this work, a series of high performance bio-based polyurethanes(bio-PUs) were synthesized from polylactide(PLA)-based diols, different diisocyanates(TDI, MDI, HDI, IPDI) and chain extender 1,4-butanediol, in which different soft and hard segments are used to adjust their transition temperatures and mechanical properties. Poly(lactide-co-caprolactone)copolymer diols(co-PLAols) instead of PLA diols as the soft segment improved the thermal stability and mechanical properties of the synthesized bio-PUs. Among them, MDI-based bio-PUs have the highest T_g(43.8 °C), tensile strength(23.5 MPa) and modulus(380.8 MPa), while HDI-based bio-PUs have the lowest T_g(21.4 °C) and highest elongation at break(580%). Especially, the bio-PUs synthesized from co-PLAols and MDI demonstrate better mechanical properties,closed to petroleum-based commodities. Furthermore, the obtained bio-PUs display good shape memory properties at body temperature and cytocompatibility. Therefore, these bio-PUs are promising for applications in biomedical fields.     

Compatibilized polyethylene—thermally reduced graphene nanocomposites: Interfacial interactions and hyperspectral mapping for component distribution

Ethylene-co-acrylic acid (EAA) and ethylene-co-methacrylic acid ionomer (EMAZ) copolymers were used as compatibilizers for polyethylene-graphene nanocomposites generated by melt mixing. At 5 wt% content, the EAA compatibilizer enhanced the tensile modulus of PE by 40 % and shear modulus by >300 % (1 rad/s) due to efficient dispersion of graphene platelets which helped in effective stress transfer. These also resulted in enhanced thermal stability for PE-EAA-G nanocomposite as compared to nanocomposite with EMAZ. The properties of the nanocomposites were significantly better than the conventional nanocomposites based on layered silicate materials. Mapping of the component distribution in the nanocomposites was demonstrated by using hyperspectral imaging. The nanocomposite with EAA exhibited higher extent of spectral signal mixing due to better mixing of filler and compatibilizer in PE matrix. On the other hand, nanocomposite with EMAZ had no spectral mixing as the components did not mix optimally with each other. The DSC thermogram for this nanocomposite also exhibited a small shoulder at low temperature probably due to immiscibility of the compatibilizer with the matrix polymer. The hyperspectral imaging and mapping was thus demonstrated to be a useful method for determination of component distribution in complex nanocomposite systems.     

Ball milling: An effective technique for the preparation of exfoliated clay filled unsaturated polyester toughened epoxy nanocomposite

This paper investigates the possibility of improving the mechanical and thermal properties of epoxy and unsaturated polyester toughened epoxy resins through the dispersion of octadecyl ammonium ion-exchanged montmorillonite (organoclay) through exfoliated mechanism. The nanocomposites prepared are characterized for their structural change and studied for their crystallite size, mechanical, thermal and water absorption (hydrophilicity) properties. The mechanical data indicates significant improvement in the flexural and tensile properties over the neat epoxy and UP-epoxy matrix according to the percentage content of organoclay. The thermal behavior too shows noticeable enhancement in glass transition temperature T _g and high thermal stability. Hydrophilicity of all the composites decreases irrespective of the concentration of organoclay on the epoxy and UP-epoxy matrices. The homogeneous morphology of epoxy and UP toughened epoxy nanocomposite hybrid systems is ascertained using scanning electron microscope (SEM). X-ray results point out that the cetyl ammonium modified clay filled composites exhibited the exfoliated structure.     

Preparation and characterization of modified graphite oxide/poly(propylene carbonate) composites by solution intercalation

Modified graphite oxide (MGO)/Poly (propylene carbonate) (PPC) composites with excellent thermal and mechanical properties have been prepared via a facile solution intercalation method. An intercalated structure of MGO/PPC composites was confirmed by X-ray diffraction and scanning electron microscope. The thermal and mechanical properties of MGO/PPC composites were investigated by thermal gravimetric analysis, differential scanning calorimetric, dynamic mechanical analysis, and electronic tensile tester. Due to the nanometer-sized dispersion of layered graphite in PPC matrix and the strong interfacial interaction between MGO and PPC, the prepared MGO/PPC composites exhibit improved thermal and mechanical properties in comparison with pure PPC. Compared with pure PPC, the MGO/PPC composites show the highest thermal stability and the T_g is 13.8 °C higher than that of pure PPC, while the tensile strength (29.51 MPa) shows about 2 times higher than that of pure PPC when only 3.0 wt.% MGO is incorporated. These results indicate that this approach is an efficient method to improve the properties of PPC.     

Synthesis and physical properties of new surfactants based on ionic liquids: Improvement of thermal stability and mechanical behaviour of high density polyethylene nanocomposites

Ionic liquids based on alkyltriphenyl phosphonium and dialkyl imidazolium cations with long alkyl chains have been synthesized and used as new surfactants for cationic exchange of layered silicates. The influence of the alkyl chain length and the chemical nature of the conteranion or of the cation on the thermal stability of these new intercalating agents and on imidazolium- (MMT-I) or phosphonium- (MMT-P) modified montmorillonites have been analyzed by thermogravimetric analysis (TGA). Thermoplastic nanocomposites based on these modified montmorillonites with a very low amount of nanofillers (1wt.%) have been processed by melt mixing using a twin screw extruder. The distribution of the clay layers in a high density polyethylene (HDPE) matrix was characterized and finally the mechanical and thermal properties of the corresponding nanocomposites were determined.