Graphite dust resuspension in an HTR-10 steam generator

Graphite dust has an important effect on the safety of high-temperature gas-cooled reactors (HTR). The flow field in the steam generator was studied by the computational fluid dynamics (CFD) method, with the results indicating that the friction velocity in the windward and the leeward of the heat transfer tubes is relatively low and is higher at the sides. Further analysis of the resuspension of graphite dust indicates that the resuspension fraction reaches nearly zero for particles with a diameter less than 1 μm, whereas it will increases as the helium velocity in the steam generator increases for particle size larger than 1 μm. Moreover, the resuspension fraction increases as the particle size increases. The results also indicate that resuspension of the particles with sizes larger than 1 μm exhibited obvious differences in different parts of the steam generator.     

Measurement of Dean flow in a curved micro-tube using micro digital holographic particle tracking velocimetry

Digital micro holographic particle tracking velocimetry (HPTV) was used to measure the three-dimensional (3D) velocity field of a laminar flow in a curved micro-tube with a circular cross-section. The micro HPTV system consists of a high-speed camera and a single laser with an acoustic optical modulator (AOM) chopper. We obtained the temporal evolution of the instantaneous velocity field of water flow within curved micro-tubes with inner diameters of 100 and 300 μm. The 3D mean velocity-field distribution was obtained quantitatively by statistically averaging the instantaneous velocity fields. At low Dean numbers (De), a secondary flow was not generated in the curved tube; however, with increasing Dean number a secondary flow consisting of two large-scale counter-rotating vortices arose due to enhanced centrifugal force. To reveal the flow characteristics at high Dean numbers, the trajectories of fluid particles were evaluated experimentally from the 3D velocity-field data measured using the HPTV technique. The present experimental results, especially the 3D particle trajectories, are likely to be helpful in understanding mixing phenomena in curved sections of various 3D curved micro-tubes or micro-channels, as well as in the design of such structures.     

Evolution of turbulence characteristics from straight to curved pipes

Fully developed, statistically steady turbulent flow in straight and curved pipes at moderate Reynolds numbers is studied in detail using direct numerical simulations (DNS) based on a spectral element discretisation. After the validation of data and setup against existing DNS results, a comparative study of turbulent characteristics at different bulk Reynolds numbers Re_b = 5300 and 11,700, and various curvature parameters κ = 0, 0.01, 0.1 is presented. In particular, complete Reynolds-stress budgets are reported for the first time. Instantaneous visualisations reveal partial relaminarisation along the inner surface of the curved pipe at the highest curvature, whereas developed turbulence is always maintained at the outer side. The mean flow shows asymmetry in the axial velocity profile and distinct Dean vortices as secondary motions. For strong curvature a distinct bulge appears close to the pipe centre, which has previously been observed in laminar and transitional curved pipes at lower Re_b only. On the other hand, mild curvature allows the interesting observation of a friction factor which is lower than in a straight pipe for the same flow rate.All statistical data, including mean profile, fluctuations and the Reynolds-stress budgets, is available for development and validation of turbulence models in curved geometries.     

Reynolds number dependence of gas-phase turbulence in gas–particle flows

A downward flow of glass bead particles in a vertical pipe is investigated using a two-component LDV/PDPA for a range of Re (6400 < Re < 24,000) and a constant particle loading (m = 0.7). Two particle sizes of 70 and 200 μm are considered in the present work. For the 70 μm particles, the presence of the particles dampens the gas-phase turbulence intensity at the lowest value of Re investigated (8300) compared with the single-phase flow at the same Re. As Re increases, the gas turbulence increases, and for Re > 13,800 the gas turbulence is enhanced compared with the single-phase flow at the same Re. For the 200 μm particles, the intensity also increases with Re and is enhanced for all values of Re investigated, except at the lowest value of Re investigated (6400). At this value, the gas turbulence is equal to that of single-phase flow at the same Re. The observed trend in the gas-phase turbulence modulation with Re is proposed to be due to the change in the segregation patterns and in the average volume fractions of the particles with increasing Re. More importantly, the present experimental results suggest that, consideration of either the gas and particle characteristic length scales or the particle Reynolds number solely is insufficient to predict gas-phase turbulence modulation in gas–particle flows.     

Solids behavior in dilute zone of a CFB riser under turbulent conditions

The behavior of the solid phase in the upper zone of a circulating fluidized bed riser was studied using a phase Doppler anemometer. Glass particles of mean diameter 107 μm and superficial gas velocities U_g covering the turbulent and the beginning of the fast fluidization regime were investigated. Three static bed heights were tested. Ascending and descending particles were found co-existing under all operating conditions tested, and at all measurement locations. Superficial gas velocity proved/happened to have a larger effect on descending particles at the wall and on ascending particles in the central region. Transversal particle velocities in both directions (toward the center and toward the wall) behaved relatively equivalently, with only slight difference observed at the wall. However, observation of the number of particles moving in either transversal direction showed a change in bed structure when increasing U_g. Furthermore, a balance was constantly observed between the core zone and the annulus zone where the mutual mass transfer between these two zones occurred continuously. Transition from a slow to a fast particle motion was accompanied by a transition to high levels of velocity fluctuations, and was found corresponding to the appearance of significant solid particle flow rate.     

Dean-coupled inertial migration and transient focusing of particles in a curved microscale pipe flow

The Dean-coupled inertial migration of neutrally buoyant spherical particles that are suspended in a curved microscale pipe flow was experimentally investigated in the range of $ 6.4 \le {\text{Re}} \le 129 $ and $ 1.69 \le De \le 34.1 $ . The three-dimensional positions of the particles were measured by using digital holographic microscopy. The diameter of the microtube was 350???m, and the ratios of the tube diameter (D) to the particle diameter (d) were D/d?=?12, 23, 35, and 50. Over a critical value of the Focusing number (F _C), the particles were initially tubular-pinched at the entrance of the curved region. The detailed structures of the Segré?CSilberberg annulus as well as its deformation attributed to secondary flow were analyzed. Diverse agglomeration patterns of particles corresponding to the various flow conditions were observed. The optimal conditions that induced the particles to focus at a certain lateral position were determined.     

An investigation into flow mode transition and pressure fluctuations for fluidized dense-phase pneumatic conveying of fine powders

This paper presents the results of an ongoing investigation into the fluctuations of pressure signals due to solids–gas flows for dense-phase pneumatic conveying of fine powders. Pressure signals were obtained from pressure transducers installed along different locations of a pipeline for the fluidized dense-phase pneumatic conveying of fly ash (median particle diameter 30 μm; particle density 2300 kg/m³; loose-poured bulk density 700 kg/m³) and white powder (median particle diameter 55 μm; particle density 1600 kg/m³; loose-poured bulk density 620 kg/m³) from dilute to fluidized dense-phase. Standard deviation and Shannon entropy were employed to investigate the pressure signal fluctuations. It was found that there is an increase in the values of Shannon entropy and standard deviation for both of the products along the flow direction through the straight pipe sections. However, both the Shannon entropy and standard deviation values tend to decrease after the flow through bend(s). This result could be attributed to the deceleration of particles while flowing through the bends, resulting in dampened particle fluctuation and turbulence. Lower values of Shannon entropy in the early parts of the pipeline could be due to the non-suspension nature of flow (dense-phase), i.e., there is a higher probability that the particles are concentrated toward the bottom of pipe, compared with dilute-phase or suspension flow (high velocity), where the particles could be expected to be distributed homogenously throughout the pipe bore (as the flow is in suspension). Changes in straight-pipe pneumatic conveying characteristics along the flow direction also indicate a change in the flow regime along the flow.     

Computational study of steady streaming from oscillating microbubbles with uniform and wavy wall motions

Steady streaming flow fields of a 5 μm bubble oscillating with uniform radial wall motion and a 500 μm bubble oscillating with wavy wall motion were simulated using a computational fluid dynamics method that incorporated fluid–structure interactions. The steady streaming flow fields for both bubbles were calculated, and they exhibited upward jet flow with two symmetrical counter-rotating vortices. The maximum streaming velocity ranged from a few to tens of millimeters per second. The simulated flow fields were compared with the theory and experimental measurements using particle image velocimetry. The simulation results agreed well with the theoretical and experimental data. Therefore, the proposed computational method would provide a useful tool to predict steady streaming flow fields of oscillating bubbles.     

Turbulent transport of particles in a straight square duct

Turbulent flow through a duct of square cross-section gives rise to off-axis secondary flows, which are known to transfer momentum between fluid layers thereby flattening the velocity profile. The aim of this study is to investigate the role of the secondary flows in the transport and dispersion of particles suspended in a turbulent square duct flow. We have numerically simulated a flow through a square duct having a Reynolds number of Re_τ = 300 through discretization of the Navier–Stokes equations, and followed the trajectories of a large number of passive tracers and finite-inertia particles under a one-way coupling assumption. Snapshots of particle locations and statistics of single-particle and particle pair dispersion were analyzed. It was found that lateral mixing is enhanced for passive tracers and low-inertia particles due to the lateral advective transport that is absent in straight pipe and channels flows. Higher inertia particles accumulate close to the wall, and thus tend to mix more efficiently in the streamwise direction since a large number of the particles spend more time in a region where the mean fluid velocity is small compared to the bulk. Passive tracers tend to remain within the secondary swirling flows, circulating between the core and boundary of the duct.     

Lagrangian velocity and acceleration statistics of fluid and inertial particles measured in pipe flow with 3D particle tracking velocimetry

Three-dimensional particle tracking velocimetry (3D-PTV) has been applied to particle-laden pipe flow at Reynolds number 10,300, based on the bulk velocity and the pipe diameter. The volume fraction of the inertial particles was equal to 1.4 × 10⁻⁵. Lagrangian velocity and acceleration statistics were determined both for tracers and for inertial particles with Stokes number equal to 2.3, based on the particle relaxation time and the viscous time scale. The decay of Lagrangian velocity and acceleration correlation functions was measured both for the fluid and for the dispersed phase at various radial positions. The decay of Lagrangian velocity correlations is faster for inertial particles than for flow tracers, whereas the decay of Lagrangian acceleration correlations is about 25% slower for inertial particles than for flow tracers. Further differences between inertial and tracer particles are found in velocity fluctuations evaluated for both positive and negative time lags. The asymmetry in time of velocity cross-correlations is more pronounced for inertial particles. Quadrant analysis revealed another difference still near the wall: ejection and sweep events are less frequent for inertial particles than for tracers.     

Effect of particle size distribution on pressure drop and concentration profile in pipeline flow of highly concentrated slurry

The experiments were conducted in 54.9 mm diameter horizontal pipe on two sizes of glass beads of which mean diameter and geometric standard deviation are 440 μm & 1.2 and 125 μm & 1.15, respectively, and a mixture of the two sizes in equal fraction by mass. Flow velocity was up to 5 m/s and overall concentration up to 50% by volume for each velocity. Pressure drop and concentration profiles were measured. The profiles were obtained traversing isokinetic sampling probes in the horizontal, 45° inclined and vertical planes including the pipe axis. Slurry samples of the mixture collected in the vertical plane were analyzed for concentration profiles of each particle batch constituting the mixture. It was found that the pressure drop is decreased for the mixture at high concentrations except 5 m/s and a distinct change of concentration profiles was observed for 440 μm particles indicating a sliding bed regime, while the profiles in the horizontal plane remains almost constant irrespective of flow velocity, overall concentration and slurry type.     

Particle transport in Poiseuille flow in narrow channels

Particle-tracking experiments were performed to validate a model [Staben, M.E., Zinchenko, A.Z., Davis, R.H., 2003. Motion of a particle between two parallel plane walls in low-Reynolds-number Poiseuille flow. Phys. Fluids 15, 1711–1733] for neutrally buoyant spherical particles convected by a Poiseuille flow in a thin microchannel for particles as large as d_p/H = 0.95, where d_p is the particle diameter and H is the channel width (narrow dimension). The measured and predicted velocities agree within experimental error and show that a particle’s velocity is more retarded when it is larger and/or closer to a channel wall. The particle distribution across the channel for a blunt entrance shows a focusing of small particles away from the walls and towards the center of the channel, whereas the particle distribution for an offset-angled entrance is slightly skewed towards the wall encountered first in the entrance region. As a result, the average particle velocities for the blunt entrance exceed those for the angled entrance. Moreover, due to the depletion of particles from the slow-moving region within one radius of the wall, the average particle velocity exceeds the average fluid velocity unless the particle diameter exceeds about 80% of the channel width.     

Dean instability and secondary flow structure in curved rectangular ducts

The pressure driven, fully developed turbulent flow of incompressible viscous fluid (water) in 120° curved ducts of rectangular cross-section is investigated experimentally and numerically. Three different types of curved duct (A-CL, B-SL and C-IL) with continuously varying curvature conform to blade profile as the inner and outer curvature walls to simplify and guide the impeller design of pumps. After validating the numerical method against Particle Image Velocimetry (PIV) measurements, the flow development in the ducts is analyzed in detail by Computational Fluid Dynamics (CFD) for a wide range of Reynolds numbers (Re = 2.4 × 10⁴–1.4 × 10⁵) and aspect ratios (Ar > 1.0, =1.0 and <1.0). The results clearly depict the existence of multiple Dean vortices along the duct: while the axial velocity profile is more related to an inner Dean vortex (called split base vortex), the wall pressure is more influenced by the Dean vortex attached to the inner curvature wall (called ICW Dean vortex). The induced multiple Dean vortices and the secondary flow patterns in the duct cannot be faithfully predicted by using traditional techniques. Therefore, a new criterion based on the vortex core velocities is proposed. With this approach, the effects of Re, Cr and Ar on the Dean instabilities in curved ducts are carefully studied. Decreasing Re promotes the generation of Dean vortices closer to the duct inlet, a trend that is as opposed to laminar flow. In addition, a new pair of vortices called entrainment Dean vortex occurs near the outlet of the curved duct with Ar = 1.0, which has not been previously reported in the literature.     

Investigation of particle-laden turbulent pipe flow at high-Reynolds-number using particle image/tracking velocimetry (PIV/PTV)

An experimental investigation of a high Reynolds number flow (Re = 320 000) of a dilute liquid-solid mixture (<1% by volume) was conducted. The turbulent motion of both the liquid phase (water) and particles (0.5, 1, and 2 mm glass beads) was evaluated in an upward pipe flow using a particle image/tracking velocimetry (PIV/PTV) technique. Results show that the Eulerian mean axial velocity of the glass beads is lower than that of the liquid phase in the central region but higher in the near-wall region. Moreover, the presence of the coarse particles has a negligible effect on the turbulence intensity of the liquid phase. Particles show higher streamwise and radial fluctuations than the liquid-phase at the tested conditions. The profiles of particle concentration across the pipe radius show almost constant concentration in the core of the pipe with a decrease towards the near wall region for 0.5 and 1 mm particles. For the 2 mm particles, a nearly linear concentration gradient from centre to the pipe wall is observed. The results presented here provide new information concerning the effect of a dispersed particulate phase on the turbulence modulation of the liquid carrier phase, especially at high Reynolds numbers. The present study also demonstrates how correlations developed to determine if particles cause turbulence attenuation/augmentation are not applicable for solid-liquid flows at high Reynolds numbers. Finally, the importance of particle-fluid slip velocity on fluid phase turbulence modulation is illustrated.     

Experimental and mechanistic study of dispersed micrometer-sized particle resuspension in a square straight duct with rough walls

The resuspension of graphite dust is an important phenomenon in the release of radioactivity and the safety of nuclear reactors during severe accidents. In this study, a visualization experimental platform is constructed to study effects of particle size, flow velocity, and wall roughness on the resuspension characteristics of graphite particles. A statistical model of particle resuspension applicable to monolayer dispersed particles is developed based on the moment equilibrium of the particles and the flow field characteristics, as calculated by the large-eddy simulation framework. The results show that particle resuspension can be divided into short- and long-term resuspension stages. Most particle resuspension occurs during the short-term stage. With increases in flow velocity and particle diameter, the aerodynamic or adhesion force acting on the particles increases, and corresponding particle resuspension fraction increases. The influence of rough walls on particle resuspension is related to both the force on the particles and the arm ratio between the wall morphology and the particle diameter. A comparison with the experimental results demonstrates that the particle resuspension model developed in this study accurately predicts the impact of flow velocity, particle size, and wall roughness on particle resuspension.     

Hydrodynamics and dilution of an oil jet in crossflow: The role of small-scale motions from laboratory experiment and large eddy simulations

Experimental results were presented for the release of diesel oil from a one-inch (2.5 cm) vertical pipe in a crossflow at 0.27 m/s. The ratio of jet velocity to crossflow speed was 5.0 and the Reynolds number based on jet velocity and pipe diameter was $7.1\times {10}^3$. In the experiments, the plume shape was photographed, and the oil droplets were measured at two vertical locations on the center axis of the plume. Acoustic Doppler velocimetry (ADV) data was also obtained and compared to numerical predictions. The plume was simulated using large eddy simulation (LES), and the mixture multiphase model. The impact of the oil buoyancy was captured by adding a transport term to the volume fraction equation. Using the rise velocity based on d₅₀ (volume-median) droplet size in the lower part of the plume allowed us to capture the lower boundary of the plume, but the estimated upper boundary of the plume penetrated less into the crossflow as compared to the experimental findings. However, using the rise velocity of the d₅₀ at the upper part of the plume allowed one to estimate the upper boundary of the plume. As the droplets are too small to be resolved by the LES, we could not use a systematic approach to allow the multiphase plume to spread to mimic the observations. Based on the simulation results, the interaction between the jet and crossflow yielded small-sized flow structures near the upper boundary of the plume. The wake vortices initiated from the leeward side of the plume showed an alternating vorticity pattern in the wake. The shear layer vortices were induced by Kevin-Helmholtz instabilities mostly on the windward side of the plume. The formation of counter rotating vortex pair (CVP) altered greatly the hydrodynamics of the jet from that of a vertical jet to manifest flow reversals in all directions. The formation of CVP is likely to enhance the mixing of chemicals and droplets within the plume.     

Influence of rounding corners on the wake of a finite-length cylinder: An experimental study

This study aims to investigate experimentally the influence of rounding corners (r) as well as aspect ratio (AR) on the flow structures of a surface-mounted finite cylinder. The cylinders with sharp (r* = r/D = 0) and rounded corners (r*=0.167, 0.25 and 0.5) and aspect ratio or height-to-width/diameter ratio (AR = H/D) between 2 and 7 are utilized. The experiments are based on the five-hole probe and hot-wire measurements as well as the oil flow visualization. Wake measurements are made in an open return wind tunnel at the Reynolds number, Re = 1.6 × 10⁴, where Re is defined based on the side width/diameter (D) of the cylinder cross-section and the freestream velocity. It is found that r* and AR have significant effects on the flow structure from the perspective of wake topology, strength of streamwise vortices, and vortex shedding frequency. For all r* considered, the wake is characterized by a quadrupole type (both the tip and base vortices are present) at AR = 7, while a dipole type occurs for AR = 2 and 4 (the base vortices are absent). The strength (circulation) of the streamwise vortex structures is affected by r*. For all AR examined in the present study, the strengths of tip and base vortex structures decrease with increasing r*. The oil flow visualization demonstrates that the features of the horseshoe vortex are sensitive to r* and AR. With increasing r*, the location of the separation line moves downstream and the distance between horseshoe vortex legs decreases. Velocity measurements reveal that the downwash flow enhances with increasing r*. It is also found that the Strouhal number increases progressively by 60% as r* increases from 0 to 0.5, regardless of AR.     

Inertial-microfluidic radial migration in solid/liquid two-phase flow through a microcapillary: Particle equilibrium position

Although equilibrium of spherical particles under radial migration has been extensively investigated, mostly in macroscale flows with characteristic lengths on the order of centimeters, it is not fully characterized at relatively small Reynolds numbers, 1 ≤ Re ≤ 100. This paper experimentally studies “inertial microfluidic” radial migration of spherical particles in circular Poiseuille flow through a microcapillary. Microparticle tracking experiments are performed to obtain the spatial distribution of the particles by adopting a depth-resolved measurement technique. Through the analysis of the radial distribution of particles, inertial microfluidic circular Poiseuille flow is shown to induce a strong radial migration of particles at substantially small Re, which is quite in contrast to the pipe flows at large Re previously reported. This particle migration phenomenon is so prominent that particle equilibrium positions are formed even at small Re. However, it turns out that there exists a certain critical Re below which particle equilibrium position is almost fixed, but above which it seems to drift toward the channel wall.     

Two-phase flow laden with spherical particles in a microcapillary

Solid–liquid two-phase flow in a finite Reynolds number range (2 < Re < 12), transporting neutrally-buoyant microspheres with diameters of 6, 10, and 16 μm through a 260-μm microcapillary, is investigated. A standard microparticle-tracking velocimetry (μ-PTV) that consists of a double-pulsed Nd:YAG laser, an epi-fluorescent microscope, and a cooled-CCD camera is used to examine the flow. The solid particles are visualized in view of their spatial distributions. We observe a strong radial migration of the particles across the flow streamlines at substantially small Re. The degree of particle migration is presented in terms of probability density function. Some applications based on this radial migration phenomena are discussed in conjunction with particle separation/concentration in microfluidic devices, where the spatial distribution of particles is of great importance. In doing so, we propose a particle-trajectory function to empirically construct the spatial distribution of solid particles, which is well correlated with our experimental data. It is believed that this function provides a simple method for estimating the spatial distribution of particles undergoing radial migration in solid–liquid two-phase flows.     

Time resolved investigations on flow field and quasi wall shear stress of an impingement configuration with pulsating jets by means of high speed PIV and a surface hot wire array

The effects of jet pulsation on flow field and quasi wall shear stress of an impingement configuration were investigated experimentally. The excitation Strouhal number and amplitude were varied as the most influential parameters. A line-array with three submerged air jets, and a confining plate were used. The flow field analysis by means of time resolved particle image velocimetry shows that the controlled excitation can considerably affect the near-field flow of an impinging jet array. These effects are visualized as organization of the coherent flow structures. Augmentation of the Kelvin–Helmholtz vortices in the jet shear layer depends on the Strouhal number and pulsation magnitude and can be associated with pairing of small scale vortices in the jet. A total maximum of vortex strength was observed when exciting with Sr = 0.82 and coincident high amplitudes.Time resolved interaction between impinging vortices and impingement plate boundary layer due to jet excitation was verified by using an array of 5 μm surface hot wires. Corresponding to the global flow field modification due to periodic jet pulsation, the impact of the vortex rings on the wall boundary layer is highly influenced by the above mentioned excitation parameters and reaches a maximum at Sr = 0.82.