Amorphous and quasicrystalline Ti–Ni–Zr powders synthesized by mechanical alloying

The formation of amorphous and quasicrystalline phases in the Ti₄₅Zr₃₈Ni₁₇ system both directly by mechanical alloying and after subsequent annealing was studied. The presence of amorphous, icosahedral quasicrystalline and the Ti₂Ni-type with a fcc structure phases together with the initial metallic components was found in as-milled samples by X-ray diffraction. An increase of the milling time results in an increase of the amorphous phase content. Icosahedral quasicrystalline phases of Ti–Ni–Zr system were produced by mechanical alloying and subsequent annealing. Differential scanning calorimetry studies up to 520 °C showed an extended exothermal effect starting from 300 °C, which corresponds to the crystallization of the as-milled samples. The shape and size of the particles of the alloys were investigated by scanning electron microscopy and argon adsorption. The Specific area surface of the as-milled sample was rather small, in agreement with scanning electron microscopy data. The kinetics of the hydrogenation of the amorphous alloy Ti₄₅Zr₃₈Ni₁₇ at different temperatures was studied.     

Phase separation and crystallization in a melt-spun Ti45Zr35Ni17Cu3 alloy

Structure and crystallization behavior of amorphous and quasicrystalline Ti₄₅Zr₃₅Ni₁₇Cu₃ alloy have been studied. DSC trace of the amorphous alloy obtained during continuous heating to 1300 K shows distinctly an exothermic peak and two endothermic peaks. The amorphous alloy has different structures depending on annealing temperature. The first exothermic reaction at low temperature region from 400 K to 900 K is due to the precipitation of an icosahedral quasicrystalline phase, and the second endothermic reaction at higher temperature region from 950 K to 990 K results from the transformation of the I-phase to C14 Laves and α-(Ti, Zr) phases.     

Atomic structure and hydrogen storage properties of amorphous–quasicrystalline Zr–Cu–Ni–Al melt-spun ribbons

A structural state of the Zr–Cu–Ni–Al melt-spun ribbons has been investigated by means of X-ray diffraction analysis. It was established that conditions of ribbon production have a very strong effect on their structural state. The Zr_69.3Cu_9.7Ni_15.1Al_5.9 ribbons produced at the surface wheel velocity of 44 m/s have an amorphous state at the contact side and mixed amorphous–quasicrystalline state at the free side. At the same time the Zr_67.5Cu_12.5Ni₁₂Al₈ ribbons are fully amorphous in case of producing velocity of 44 m/s and have only small features of quasicrystalline peaks on the amorphous halo on the free side in case of producing velocity of 30 m/s in contrast to an amorphous structure on the contact side. The uncoated by Pd amorphous and amorphous–quasicrystalline Zr–Cu–Ni–Al ribbons have a property of absorbing a large amount of hydrogen. Parameters of the amorphous state were calculated for the ribbons as-prepared and hydrogenated. The temperature coefficient of resistivity for all ribbons is negative in range of 20–380 °C, what as well as the high resistivity values is typical to the Zr–Cu–Ni–Al based systems in amorphous and quasicrystalline states.     

Lightweight Ti–Zr–Be–Al bulk metallic glasses with improved glass-forming ability and compressive plasticity

A series of lightweight Ti–Zr–Be–Al bulk metallic glasses (BMGs) have been developed through the addition of Al to Ti–Zr–Be ternary glassy alloy. By replacing Be with Al, the critical size of the glassy rod has been increased from 5 mm for Ti₄₁Zr₂₅Be₃₄ alloy to 7 mm for Ti₄₁Zr₂₅Be₂₉Al₅ alloy, while the yield strength of Ti₄₁Zr₂₅Be_34 ? xAl_x (x = 2–10) has been greatly enhanced, resulting in a significant increase of the specific strength which is defined as yield strength/density. Among these newly developed Ti–Zr–Be–Al BMGs, Ti₄₁Zr₂₅Be₂₆Al₈ glassy alloy exhibits a high specific strength of 4.33 × 10⁵ Nm/kg and a very large compressive plastic strain of 47.0%, which are much larger than those (3.69 × 10⁵ Nm/kg and 2.9%, respectively) for Ti₄₁Zr₂₅Be₃₄ glassy alloy. The present results show that Al is an effective alloying element for improving the glass-forming ability (GFA) and mechanical properties of Ti-Zr-Be glassy alloy.     

Influence of outphase Cu50Ti50 amorphous alloy addition on microstructural evolution of mechanically alloyed Zr66.7Ni33.3 amorphous alloy

The influence of outphase Cu₅₀Ti₅₀ amorphous alloy addition on microstructural evolution of Zr_66.7Ni_33.3 amorphous alloy has been investigated using a mechanical alloying method. It has been found that the milling induced microstructural evolution is related to the change of peak positions of the first maximum on X-ray diffraction patterns of the as-obtained amorphous alloys. With increasing milling time, the 3 wt.% Cu₅₀Ti₅₀ addition can give rise to the cyclic amorphization transformation of the as-milled alloy. The mechanical stability of the mixing amorphous phase can be greatly enhanced with increasing Cu₅₀Ti₅₀ addition up to 10 wt.%. Moreover, the addition of outphase Cu₅₀Ti₅₀ amorphous alloy not only increases the onset crystallization temperature of Zr_66.7Ni_33.3 amorphous alloy but also alters its crystallization mode. The effect of outphase amorphous addition on the mechanical stability of the Zr_66.7Ni_33.3 amorphous phase has been discussed based upon the bond order theory.     

Electron microscopy of bulk metallic glass machining chips

Machined Zr_52.5Ti₅Cu_17.9Ni_14.6Al₁₀ bulk metallic glass (BMG) chips were characterized using high resolution electron microscopy. Compared to conventional processing techniques, machining produces very high heating/cooling, and deformation rates. It is therefore of interest to compare structural changes in machining chips with those produced by conventional processing. Large (～1 μm) crystalline grain, residual amorphous region, and phase separation in the amorphous–crystalline transition region were detected in bright field TEM images. Three equilibrium phases, Zr₂Cu, ZrAl₂, and Zr₂Ni, which have been identified in samples undergoing conventional annealing, were revealed from selected area electron diffraction patterns of the chips. High magnification TEM micrographs showed nanocrystallites, about 10 nm in size, in the amorphous–crystalline transition region.     

Structural relaxation and glass transition behavior of novel (Ti33Zr33Hf33)50(Ni50Cu50)40Al10 alloy developed by equiatomic substitution

A series of glass forming alloys (Ti₃₃Zr₃₃Hf₃₃)_100−x−y(Ni₅₀Cu₅₀)_xAl_y (x = 20–70 at.% and y = 0–30 at.%) have been developed by equiatomic substitution of similar elements. Of these alloys (Ti₃₃Zr₃₃Hf₃₃)₅₀(Ni₅₀Cu₅₀)₄₀Al₁₀ was chosen in this study to investigate the structural relaxation and glass transition behavior. The as-quenched (Ti₃₃Zr₃₃Hf₃₃)₅₀(Ni₅₀Cu₅₀)₄₀Al₁₀ alloy was fully amorphous and had a wide supercooled liquid region ΔT = T_x(503 °C) − T_g(433 °C) = 70 °C, where T_g and T_x are the glass transition and crystallization temperatures, respectively. Low temperature pre-heat treatments of the (Ti₃₃Zr₃₃Hf₃₃)₅₀(Ni₅₀Cu₅₀)₄₀Al₁₀ alloy for 10 min at 310 °C, 370 °C and 390 °C caused structural relaxation accompanied by the formation of very fine scale lattice ordering. After these heat treatments, the glass transition became hard to observe in the (Ti₃₃Zr₃₃Hf₃₃)₅₀(Ni₅₀Cu₅₀)₄₀Al₁₀ alloy. Increasing the pre-heat treatment temperatures and holding times caused the glass transition to become more clearly detectable with increasing endothermic heat release.     

Investigation of viscosity and crystallization in supercooled-liquid region of Zr-based glassy alloys

Using viscosity measurement method and in-situ heating synchrotron radiation, the viscosity of the (Zr_0.55Al_0.1Ni_0.05Cu_0.3)_100 ? xY_x (x = 0, 0.5, 1, 2) bulk metallic glasses (BMGs) in their supercooled liquid regions (SLRs) and the in-situ heating nucleation were investigated, respectively. In the SLR, the (Zr_0.55Al_0.1Ni_0.05Cu_0.3)₉₉Y₁ metallic glass which shows distinct plastic strain in compression exhibits higher viscosity than the other three BMGs, however their Poisson's ratios are almost the same. The synchrotron diffraction results show that crystallization happened in the SLR of the (Zr_0.55Al_0.1Ni_0.05Cu_0.3)₉₉Y₁ glassy alloy, which could be the reason for the higher viscosity and larger plastic strain in compression compared to the other three alloys. The fracture surfaces of the glassy alloys were observed and analyzed.     

Synthesis and characterization of bulk amorphous Zr65Cu18Ni9Al8 and [Zr0.65Cu0.18Ni0.09Al0.08]98Er2 alloys

Bulk metallic glasses (BMGs), especially Zr-based BMGs, have attracted lot of attention of materials scientists because of their very attractive physical, thermal and mechanical properties and a few unique applications. In the present study, Zr₆₅Cu₁₈Ni₉Al₈ alloy was designed according to the criterion of conduction electron/atom (e/a ratio) ∼1.395 and average atomic size of alloy (R_a) ∼0.1498 nm. Addition of 2 at.% Er was carried out in the base alloy to investigate its effect on thermal and mechanical properties. Characterization of alloys was performed using the techniques of XRD, DSC, and SEM/EDS. Mechanical properties like Vicker’s microhardness, nanohardness, elastic modulus, density and fracture strength were measured. Average shear angle was found to be ∼35 ± 1° for base alloy and about 31 ± 1° for alloy containing 2 at.% Er. Wide supercooled liquid regions of 129 K and 119 K were found for the base alloy and the alloy containing 2 at.% Er.     

Bulk metallic glass formation in Cu–Zr–Ti ternary system

The formation of bulk metallic glasses (BMG) in the Cu-rich Cu–Zr–Ti ternary system is studied by using the ‘e/a-variant line criterion’. Three such lines, (Cu₉Zr₄)_1−xTi_x, (Cu_61.8Zr_38.2)_1−xTi_x and (Cu₅₆Zr₄₄)_1−xTi_x, are defined in the Cu–Zr–Ti system by linking three binary compositions Cu₉Zr₄, Cu_61.8Zr_38.2 and Cu₅₆Zr₄₄ to the third element Ti. The binary compositions Cu₉Zr₄, Cu_61.8Zr_38.2 and Cu₅₆Zr₄₄ correspond to specific Cu–Zr binary clusters. BMGs are obtained by copper mould suction casting method with Ti contents of 7.5–15 at.%, 7.5–12.5 at.% and 5–12 at.%, respectively along the (Cu₉Zr₄)_1−x Ti_x, (Cu_61.8Zr_38.2)_1−xTi_x and (Cu₅₆Zr₄₄)_1−xTi_x lines. The BMGs on each composition line manifest decreased thermal stabilities and glass forming abilities (GFAs) with increasing Ti contents. The maximum GFA appears at Cu₆₄Zr_28.5Ti_7.5, with characteristic thermal parameters of T_g = 736 K, T_x = 769 K, T_g/T_l = 0.627 and γ = 0.403, which are all superior to those reported for the known Cu₆₀Zr₃₀Ti₁₀ BMG.     

Effects of Zn addition on the improvement of glass forming ability and plasticity of Mg–Cu–Tb bulk metallic glasses

The effects of Zn addition on the glass forming ability and mechanical properties of Mg₆₅Cu_25?xZn_xTb₁₀ (x = 0, 2.5, 5, and 7.5) have been investigated. We show that small amounts of Zn addition improve the glass forming ability, strength, and ductility of the Mg–Cu–Tb bulk metallic glass. For the best glass forming composition, amorphous rods of Mg₆₅Cu₂₀Zn₅Tb₁₀ with a diameter of at least 7 mm have been prepared by a conventional copper mold casting method. Additionally, this composition exhibits obvious yielding and plastic deformation upon quasi-static compressive loading. The fracture strength, total strain to failure, and the plastic strain of the Mg₆₅Cu₂₀Zn₅Tb₁₀ bulk metallic glass reaches 1025 MPa, 2.05% and 0.15%, respectively. This is significantly superior compared to that exhibited by the original Zn-free Mg–Cu–Tb amorphous alloy.     

Electrochemical behavior of different structural states of the alloy Ti60Ni40

Potentiodynamic polarization studies were carried out on nanocrystalline I, nanocrystalline II and nanocrystalline III states having crystallite size 35 ± 5 nm, 18 ± 2 nm and 10 ± 2 nm of the alloy Ti₆₀Ni₄₀ in 1 M H₂SO₄ aqueous medium. It was observed that the nanocrystalline III state exhibits superior corrosion resistance as compared to the nanocrystalline II and nanocrystalline I states of the alloy Ti₆₀Ni₄₀. XPS studies were also performed after corrosion test and it was observed that nanocrystalline III state contains only Ti²⁺ and Ti⁴⁺ species whereas nanocrystalline I and nanocrystalline II state contains Ti²⁺, Ti³⁺and Ti⁴⁺ along with some unoxidized metallic Ti⁰ in the case of nanocrystalline I state. Thus the small crystallite size and the presence of only Ti²⁺ and Ti⁴⁺ species in the form of TiO and TiO₂ leads to the formation of a protective oxide film which is adherent, stable and improves the corrosion resistance of the nanocrystalline III state of the alloy Ti₆₀Ni₄₀.     

Microstructure evolution and thermal properties in FeMoPCB alloy during mechanical alloying

Fe_79.3Mo_4.5P_8.1C_6.75B_1.35 amorphous alloy composite powder from respective element powders of Fe, Mo, C, B, and Fe–P intermediate compound, was synthesized by mechanical alloying. Microstructure evolution analysis indicates that the synthesized amorphous alloy composite powder after a milling time of 70 h encompasses predominately amorphous matrix embedded by nanocrystalline α-Fe with a grain size of about 5.5 nm. However, unlike other Fe-based amorphous alloys, the synthesized amorphous alloy composite powder exhibits no obvious supercooled liquid region with only crystallization temperature. The corresponding crystallization onset temperature and exothermic enthalpy measured from DSC curves are about 762 K and 15.86 J/g, respectively. The results obtained provide good candidate materials for fabricating bulk metallic glass composites and related bulk nanocrystalline materials.     

Effects of Sn addition on the glass forming ability and crystallization behavior in Ni-Zr-Ti-Si alloys

The effect of Sn substitution for Si on the glass forming ability (GFA) and crystallization behavior has been studied in Ni₅₉Zr₂₀Ti₁₆Si_5 − xSn_x (x=0, 3, 5) alloys. A bulk amorphous Ni₅₉Zr₂₀Ti₁₆Si₂Sn₃ alloy with diameter up to 3 mm can be fabricated by injection casting. Partial substitution of Si by Sn in Ni₅₉Zr₂₀Ti₆Si_5 − xSn_x alloys improves the glass forming ability. The improved GFA of the Ni₅₉Zr₂₀Ti₁₆Si₂Sn₃ alloy is can be explained based on the lowering of liquidus temperature. The crystallization sequence becomes completely different with addition of Sn. The amorphous Ni₅₉Zr₂₀Ti₁₆Si₅ alloy crystallizes via precipitation of only a cubic NiTi phase in the first crystallization step, whereas the amorphous Ni₅₉Zr₂₀Ti₁₆Si₂Sn₃ alloy crystallizes via simultaneous precipitation of orthorhombic Ni₁₀(Zr,Ti)₇ and cubic NiTi phases. Addition of Sn in the Ni₅₉Zr₂₀Ti₁₆Si₅ alloy suppresses the formation of the primary cubic NiTi phase. The bulk amorphous Ni₅₉Zr₂₀Ti₁₆Si₂Sn₃ alloy exhibits high compressive fracture strength of about 2.7 GPa with a plastic strain of about 2%.     

The effect of degree of amorphousness on electronic transport behaviors in the Ni–Nb–Zr–H glassy alloys with subnanometer-sized clusters

Material and electronic properties of Ni–Nb–Zr–H glassy alloys were investigated as a function of the rotating wheel speed in the amorphous ribbon-preparation method. Increase in density and amorphous colony size indicates that the degree of amorphousness increases with increase in the rotating speed. Supercooling, which reached by rotating wheel speed of 10,000 rpm (104.7-m/s), of the molten alloy produces a ballistic conductor with electrical conductivity of about 0.1 nΩ cm (× 10^? 9 Ω cm, 0.01% of silver (1.62 μΩ cm)) for (Ni_0.36Nb_0.24Zr_0.40)_94.6 H_5.4 glassy alloy and a room-temperature discrete Coulomb oscillation for (Ni_0.36Nb_0.24Zr_0.40)_91.6H_8.4 glassy alloy. The increase in degree of amorphousness by supercooling induces uniformity of cluster morphology.     

Initiation and propagation of shear bands in Zr-based bulk metallic glass under quasi-static and dynamic shear loadings

The effect of strain rate on the initiation and propagation of shear bands in the Zr_41.2Ti_13.8Cu_12.5Ni₁₀Be_22.5 bulk metallic glass under shear loading was investigated. The quasi-static (at a strain rate of 1.5 × 10⁻³ s⁻¹) and the dynamic shear tests (at a strain rate of 1.4 × 10³ s⁻¹) were conducted at room temperature using a GATAN Microtest-2000 instrument and a split Hopkinson pressure bar (SHPB) with a specially designed ‘Plate-shear’ specimen, respectively. The complete process of shear band initiation, propagation, and shear band unstable propagation-induced fracture was revealed. The experimental results demonstrated that the macroscopic shear strength is relatively insensitive to the strain rate, whereas shear band initiation and fracture are significantly dependent on strain rate. A dimensionless Deborah number was introduced to characterize the effect of the strain rate on the formation of shear bands. Additionally, the observed numerous liquid droplets and melted belts on the fracture surface at high-strain rates demonstrate that the adiabatic heating exerts a significant effect on fracture behavior of the material.     

Bulk glass formability for Cu–Hf–Zr–Ag and Cu–Zr–Ag–Si alloys

The effects of the gradual substitution of Zr by Hf on glass formability and thermal stability in the Cu₄₅Zr_45?xHf_xAg₁₀ alloys and the effects of small additions of Si on glass formability in the Cu₄₅Zr₄₅Ag₁₀ alloy are reported and discussed. The samples were prepared as ribbons of thickness in the range 25–200 μm by melt spinning and as conical bulk shapes, with a length of 50 mm and cone base diameters in the range 2–10 mm, by suction die casting. The alloy Cu₄₅Zr₄₅Ag₁₀ had a critical cylindrical rod diameter for glass formation, d_c, of 3.5 mm but substitution of 1.5 and 3.5 at.% Zr by Hf resulted in substantial increases to 5.5 and 4.5 mm, respectively. However, for x in the range 5–40 at.%, d_c was reduced to <1 mm_. The small addition of Si proved to be beneficial to the glass forming ability (GFA), increasing d_c up to 5.5 mm for 0.5 at.% Si. Thus the chemical and atomic size similarities of Hf and Zr do not guarantee that bulk glass formation will be maintained on substituting large proportions of Zr by Hf though small substitutions of Hf and of minor additions of Si were beneficial to the GFA. These effects are discussed in terms of the possible influence of the alloying additions on the liquid structure and on the number density of heterogeneous nucleants.     

Effect of Co substitution for Ni on the Ti–Zr–(Ni, Co) pseudo-ternary quasicrystal formation

A series of alloys designed along a Ti₉(Ni,Co)₄–Zr e/a-variant line in the Ti–Zr–(Ni, Co) pseudo-ternary alloy system, are investigated by XRD and TEM. Experimental results show that bulk icosahedral quasicrystals (IQC) prepared by copper mold suction casting, can be obtained in a large region from Ti₅₅Zr₂₀(Ni,Co)₂₅ to Ti_34.6Zr₅₀(Ni,Co)_15.4 with Ni/Co ratio equal to 3/1, and in a sharply diminished region from Ti₄₈Zr₃₀(Ni,Co)₂₂ to Ti₄₂Zr₄₀(Ni,Co)₁₈ with decreased Ni/Co ratio equal to 2/2 or 1/3. Ti₄₈Zr₃₀Ni_16.5Co_5.5 is the optimal quasicrystal-forming composition, where a nearly pure bulk IQC phase is achieved. The stepwise substitutions of Co for Ni in this pseudo-ternary system contribute to the formation of Ti₂Ni, fcc-Zr₂Ni, C14-type Laves and β-(Ti, Zr) solid solution phases. However, these substitutions greatly reduce the forming ability of the IQC phase. It is suggested that Co is essentially unfavorable to Ti/Zr-based quasicrystal formation.     

Deformation behaviors of a tungsten-wire/bulk metallic glass matrix composite in a wide strain rate range

Using melt infiltration casting a composite (W-BMG) of Zr_41.25Ti_13.75Ni₁₀Cu_12.5Be_22.5 bulk metallic glass reinforced with tungsten wires has been produced and its quasi-static and dynamic deformations are investigated within the strain rates ranging from 1 × 10⁻⁴ to 2 × 10³ s⁻¹. The lengthwise frozen-in stress of the composite during the fabrication process is also calculated. The quasi-static stress–strain behavior is discussed in detail in light of the observation of the appearances of the specimens. The study reveals that the strain rate sensitivity exponent of 0.022 of the W-BMG composite is half that of the monolithic tungsten, which is a result of the frozen-in stress.     

Nano-crystallization behavior of Zr–Cu–Al bulk glass-forming alloy

The glass-forming ability and devitrification behavior of a Zr₅₅Cu₃₅Al₁₀ bulk glass-forming alloy were examined to elucidate the very high nanocrystallization product density (> 10²³ m^?3). The crystallization kinetics and structural changes in the glassy alloy were studied using X-ray diffraction, transmission electron microscopy, differential scanning and isothermal calorimetry methods. The observed sequential phase formation during isothermal reaction and the high nanocrystal density are consistent with the influence of residual oxygen even at low levels (< 500 ppm) to promote nucleation.