Sulfonated poly(ether sulfone)s with binaphthyl units as proton exchange membranes for fuel cell application

Sulfonated poly(ether sulfone)s containing binaphthyl units (BNSHs) were successfully prepared for fuel cell application. BNSHs, which have very simple structures, were easily synthesized by postsulfonation of poly(1,1′‐dinaphthyl ether phenyl sulfone)s and gave tough, flexible, and transparent membranes by solvent casting. The BNSH membranes showed low water uptake compared to a typical sulfonated poly(ether ether sulfone) (BPSH‐40) membrane with a similar ion exchange capacity (IEC) value and water insolubility, even with a high IEC values of 3.19 mequiv/g because of their rigid and bulky structures. The BNSH‐100 membrane (IEC = 3.19 mequiv/g) exhibited excellent proton conductivity, which was comparable to or even higher than that of Nafion 117, over a range of 30–95% relative humidity (RH). The excellent proton conductivity, especially under low RH conditions, suggests that the BNSH‐100 membrane has excellent proton paths because of its high IEC value, and water insolubility due to the high hydrophobicity of the binaphthyl structure. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 5827–5834, 2009     

Locally sulfonated poly(ether sulfone)s with highly sulfonated units as proton exchange membrane

Novel locally sulfonated poly(ether sulfone)s with highly sulfonated units were successfully synthesized for fuel cell applications. Poly(ether sulfone)s were prepared by the nucleophilic substitution of bis(4‐fluorophenyl) sulfone with 1,2,4,5‐tetrakis([1,1′‐biphenyl]‐2‐oxy)‐3,6‐bis(4‐hydroxyphenoxy)benzene and bis(4‐hydroxyphenyl) sulfide, followed by oxidation using m‐chloroperoxybenzoic acid. The desired highly sulfonated units were easily introduced by postsulfonation and each one had ten sulfonic acid groups. The sulfonated polymers gave tough, flexible, and transparent membranes by solvent casting. The high contrast in polarity between highly sulfonated units and hydrophobic poly(ether sulfone) units enabled the formation of defined phase‐separated structures and well‐connected proton paths. The sulfonated polymers exhibited excellent proton conductivity over a wide range of relative humidities. The proton conductivity of the sulfonated polymer with an ion exchange capacity value of 2.38 mequiv/g was comparable to that of Nafion 117 even at 30% relative humidity. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 3444–3453, 2009     

Polymer electrolyte membranes based on polystyrenes with phosphonic acid via long alkyl side chains

A series of polystyrenes with phosphonic acid ( 5 ) via long alkyl side chains (4, 6, and 8 methylene units) were prepared by the radical polymerization of the corresponding diethyl ω‐(4‐vinylphenoxy)alkylphosphonates, followed by the hydrolysis with trimethylsilyl bromide. The resulting phosphonated polystyrene membranes had a high oxidative stability against Fenton's reagent at room temperature. The membranes prepared from 5 exhibited a very low water uptake, similar to that of Nafion 117 over the wide range of 30 to 80% relative humidity (RH). The proton conductivities of these membranes are lower than that of Nafion 117 in the range of 30 to 90% RH, but comparable or higher than those of the reported phosphonated polymers with higher IEC values, such as the phosphonated poly(N‐phenylacrylamide) (PDPAA, IEC: 6.72 mequiv/g) and fluorinated polymers with pendant phosphonic acids (M47, IEC: 8.5 mequiv/g), at low RH conditions despite the much lower IEC values (3.0–3.8 mequiv/g) of these membranes. These results suggest that the flexible pendant side chains of 5 would contribute to the formation of hydrogen‐bonding networks by considering the very low water uptake of these polymers. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Highly phosphonated poly(N‐phenylacrylamide) for proton exchange membranes

A novel highly phosphonated poly(N‐phenylacrylamide) ( PDPAA ) with an ion‐exchange capacity (IEC) of 6.72 mequiv/g was synthesized by the radical polymerization of N‐[2,4‐bis(diethoxyphosphinoyl)phenyl]acrylamide ( DEPAA ), followed by the hydrolysis with trimethylsilyl bromide. Then, the crosslinked PDPAA membrane was successfully prepared by the electrophilic substitution reaction between the aromatic rings of PDPAA and the carbocation formed from hexamethoxymethylmelamine (CYMEL) as a crosslinker in the presence of methanesulfonic acid. The crosslinked PDPAA membrane had high oxidative stability against Fenton's reagent at room temperature. The proton conductivity of the crosslinked PDPAA membrane was 8.8 × 10^?2 S/cm at 95% relative humidity (RH) and 80 °C, which was comparable to Nafion 112. Under low RH, the crosslinked PDPAA membrane showed the proton conductivity of 1.9 × 10^?3 and 4.7 × 10^?5 S/cm at 50 and 30% RH, respectively. The proton conductivity of the crosslinked PDPAA membrane lied in the highest class among the reported phosphonated polymers, and, consequently, the very high local concentration of the acids of PDPAA (IEC = 6.72 mequiv/g) achieved high and effective proton conduction under high RH. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

Synthesis of sulfonated aromatic poly(ether amide)s and their application to proton exchange membrane fuel cells

A series of wholly aromatic sulfonated poly(ether amide)s (SPEAs) containing a sulfonic acid group on the dicarbonyl aromatic ring were prepared via a polycondensation reaction of sulfonated terephthalic acid (STA), terephthalic acid (TA), and aromatic diamine monomers. The degree of sulfonation was readily controlled by adjusting the monomer feed ratio of STA and TA in the polymerization process, and randomly sulfonated polymers with an ion exchange capacity (IEC) of 1.0–1.8 mequiv/g were prepared using this protocol. The chemical structures of randomly sulfonated polymers were characterized using NMR and FT‐IR spectroscopies. Gel permeation chromatography analysis of SPEAs indicated the formation of high‐molecular‐weight sulfonated polymer. Tough and flexible SPEA membranes were obtained from solution of N,N‐dimethylacetamide, and thermogravimetric analysis of these membranes showed a high degree of thermal stability. Compared with previously reported sulfonated aromatic polyamides, these new SPEAs showed a significantly lower water uptake of 10–30%. In proton conductivity measurements, ODA‐SPEA‐70 (IEC = 1.80 mequiv/g), which was obtained from polycondensation of 4,4′‐oxydianiline and 70 mol % STA, showed a comparable proton conductivity (105 mS/cm) to that of Nafion 117 at 80 °C. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 485–496, 2009     

Polymer electrolyte membrane based on poly(ether sulfone) containing binaphthyl units with pendant perfluoroalkyl sulfonic acids

A novel poly(ether sulfone) containing binaphthyl units with pendant perfluoroalkyl sulfonic acids ( BNSH‐PSA ) was developed for a polymer electrolyte membrane (PEM). The BNSH‐PSA was prepared by the aromatic nucleophilic substitution reaction of 1,1′‐binaphthyl‐4,4′‐diol and 4,4′‐dichlorodiphenylsulfone, followed by the bromination with bromine, and then the Ullman coupling reaction with potassium 1,1,2,2,‐tetrafluoro‐2‐(1,1,2,2‐tetrafluoro‐2‐iodoethoxy) ethanesulfonate ( PSA‐K ). The ion exchange capacity (IEC) of BNSH‐PSA was estimated to be 1.91 mequiv/g, which corresponded to full conversion to the perfluroalkyl sulfonic acids. The BNSH‐PSA membrane prepared by solution casting showed high oxidative and dimensional stability. High proton conductivity comparable to the Nafion 117 membrane was accomplished in the range of 30–95% relative humidity (RH) due to the high acidity of the perfluoroalkyl sulfonic acids. Furthermore, atomic force microscopic observation supported the formation of the phase‐separated structure that the hydrophilic domains were well dispersed and connected to each other. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Influence of adjusted hydrophilic–hydrophobic lengths in sulfonated multiblock copoly(ether sulfone) membranes for fuel cell application

Sulfonated multiblock copoly(ether sulfone)s applicable to proton exchange membrane fuel cells (PEMFCs) were synthesized by the coupling reaction of the hydroxyl‐terminated hydrophilic and hydrophobic oligomers with different lengths in the presence of highly reactive decafluorobiphenyl (DFB) as a chain extender to investigate the influence of each length on the membranes' properties, such as water uptake, proton conductivity, and morphology. Multiblock copolymers with high molecular weights (M_n > 50,000, M_w > 150,000) were obtained under mild reaction conditions. The resulting membranes demonstrated good oxidative stability for hot Fenton's reagent and maintained high water uptake (7.3–18.7 wt %) under a low relative humidity (50% RH). Proton conductivity of all membranes at 80 °C and 95% RH was higher than that of Nafion 117 membrane, and good proton conductivity of 7.0 × 10^?3 S/cm was obtained at 80 °C and 50% RH by optimizing the oligomer lengths. The surface morphology of the membranes was investigated by tapping mode atomic force microscopy (AFM), which showed that the multiblock copolymer membranes had a clearer surface hydrophilic/hydrophobic‐separated structure than that of the random copolymer, and contributed to good and effective proton conduction. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 7332–7341, 2008     

Aliphatic/aromatic polyimide ionomers as a proton conductive membrane for fuel cell applications

To produce a proton conductive and durable polymer electrolyte membrane for fuel cell applications, a series of sulfonated polyimide ionomers containing aliphatic groups both in the main and in the side chains have been synthesized. The title polyimide ionomers 1 with the ion exchange capacity of 1.78-2.33 mequiv/g were obtained by a typical polycondensation reaction as transparent, ductile, and flexible membranes. The proton conductivity of 1 was slightly lower than that of the perfluorinated ionomer (Nafion) below 100 degrees C, but comparable at higher temperature and 100% RH. The highest conductivity of 0.18 S cm(-)(1) was obtained for 1 at 140 degrees C. Ionomer 1 with high IEC and branched chemical structure exhibited improved proton conducting behavior without sacrificing membrane stability. Microscopic analyses revealed that smaller (<5 nm) and well-dispersed hydrophilic domains contribute to better proton conducting properties. Hydrogen and oxygen permeability of 1 was 1-2 orders of magnitude lower than that of Nafion under both dry and wet conditions. Fuel cell was fabricated with 1 membrane and operated at 80 degrees C and 0.2 A/cm(2) supplying H(2) and air both at 60% or 90% RH. Ionomer 1 membrane showed comparable performance to Nafion and was durable for 5000 h without distinct degradation.     

Ionomers for proton exchange membrane fuel cells by sulfonation of novel dendritic multiblock copoly(ether‐sulfone)s

The synthesis and properties of the first examples of dendritic multiblock co PES s, bearing sulfonated dendritic clusters, that form strong membranes are described. End‐capped dendritic multiblock co PES s with various average block lengths (n = 50–80) were synthesized by two‐step reactions. The synthesis of dendritic blocks consisting of difunctional dendritic block and monofunctional dendritic end‐group was accomplished by an aromatic nucleophilic substitution reaction of hexakis(4‐(4‐fluorophenylsulfonyl)phenyl)benzene with varying amounts of 1‐(4‐hydroxyphenyl)‐2,3,4,5,6‐pentaphenylbenzene, which provides a number of pendant phenyl rings as postsulfonation sites. Polycondensation of a controlled molar ratio between 4,4′‐dihydroxybenzophenone and bis(4‐fluorophenyl)sulfone monomers was carried out in the presence of the difunctional and monofunctional dendritic blocks in sulfolane at 215 °C for 3.5 h. Essentially six sulfonic acid groups were introduced into each hexaphenylbenzene moiety on the dendritic blocks by reaction with a large excess of chlorosulfonic acid, followed by hydrolysis with KOH aqueous solution. The introduction of longer average blocks (n = 60–80) into the dendritic PES s improved the mechanical properties of the resulting sulfonated dendritic PES membranes. At a level of IEC (0.92–1.26 meq/g) similar to Nafion (0.91 meq/g), PES membranes showed proton conductivities (58–67 mS/cm) comparable with that of Nafion (99 mS/cm). © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 5461–5473, 2009     

Sulfonated poly(ether ether ketone)/poly(vinylpyrrolidone) acid–base polymer blends for direct methanol fuel cell application

Acid–base polymer blends for polymer electrolyte membranes have been prepared by blending sulfonated poly(ether ether ketone) (SPEEK) with poly(vinylpyrrolidone) (PVP) to reduce methanol uptake and to decrease methanol permeability while maintaining high proton conductivity. The acid‐base interaction occurring on the sulfonic acid group and on the tertiary amide group was characterized by FTIR and DMA. As the composition of PVP lowered than 20 wt % in the blends, the acid–base interaction causes great reduction on methanol uptake and the methanol permeability; however, the proton conductivity is still high. In this work, membrane–electrode assemblies (MEAs) have been prepared for direct methanol fuel cell (DMFC) from both blend membrane and Nafion 117. DMFC single cell performance was also evaluated. Results confirmed that SPEEK (with the degree of sulfonation (DS) = 69%) blended with PVP (M_n = 1,300,000) with a ratio of 80/20 (w/w) exhibits higher open‐circuit voltages (OCV) and lower polarization loss than those of Nafion 117. These acid–base blends will be suitable for DMFC application. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 565–572, 2006     

Synthesis and properties of sulfonated multiblock copoly(ether sulfone)s by a chain extender

A new series of sulfonated multiblock copoly(ether sulfone)s applicable to proton exchange membrane fuel cells was synthesized. The multiblock copolymers were synthesized by the nucleophilic aromatic substitution of hydroxyl‐terminated oligomers in the presence of highly reactive decafluorobiphenyl (DFB) as a chain extender. Because of the high reactivity of DFB, the ether–ether interchange reaction, which could lead to a randomized polymer architecture, was prevented, and multiblock copolymers with high molecular weights were easily produced. The multiblock copolymers gave tough, flexible, and transparent membranes by solution casting. The ion exchange capacity values could be easily controlled by changing the sulfonated block ratios in the copolymers. The resulting membranes demonstrated good oxidative and dimensional stability and significantly higher proton conductivity than sulfonated random poly(ether sulfone) copolymers. The morphologies of the membranes were investigated by tapping mode atomic force microscopy, which showed that the multiblock membranes had a clear hydrophilic/hydrophobic separated structure. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 3947–3957, 2008     

Naphthalene‐based poly(arylene ether ketone) copolymers containing sulfobutyl pendant groups for proton exchange membranes

A new monomer 1,5‐bis(4‐fluorobenzoyl)‐2,6‐dimethoxynaphthalene (DMNF) was prepared and further polymerized to form naphthalene‐based poly(arylene ether ketone) copolymers containing methoxy groups (MNPAEKs). The side‐chain‐type sulfonated naphthalene‐based poly(arylene ether ketone) copolymers (SNPAEKs) were obtained by demethylation and sulfobutylation. Flexible and tough membranes with reasonably high mechanical strength were prepared. The SNPAEKs membrane showed anisotropic membrane swelling with larger swelling in thickness than in plane. Transmission electron microscopy (TEM) analysis revealed clear nanophase separated structure of SNPAEKs membranes, which composed of hydrophilic side chain and hydrophobic main‐chain domains. Proton conductivities of copolymers increased gradually with increase in temperature. The highest conductivity of 0.179 S/cm was obtained for SNPAEK‐80 (IEC = 1.82 mequiv/g) at 80 °C, which is higher than that of Nafion117 (0.146 S/cm). The SNPAEKs membranes exhibit the methanol permeability in the range of 3.42 × 10^?8?4.49 × 10^?7 cm²/s, which are much lower than that of Nafion117. They could be the promising materials as alternative to Nafion membrane for direct methanol fuel cells applications. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47:5772–5783, 2009     

Multiblock poly(Phenylene ether nitrile)s with pendant sulfoalkoxyl side chain for H2/air fuel cells at low humidity condition

A series of multiblock poly(phenylene ether nitrile)s with pendant sulfoalkoxyl side chains have been developed as proton exchange membranes for fuel cells. The membranes were obtained by a solution casting method and exhibited good thermal stability, flexibility, and mechanical strength. The membranes displayed well‐developed microphase separation, which largely contributed to their excellent ion conduction ability. One of the new membranes with a low ion exchange capacity of 1.57 mequiv g^?1 showed higher proton conductivity than Nafion 212 over the entire RH range (30–95%). The maximum power output generated in a single cell test reached up to 0.754, 0.640, and 0.414 W cm^?2 at 70 °C under 80%, 50%, and 30% RH conditions, respectively. The current density of the membrane obtained at 0.6 V (I _0.6) was as high as 640 mA cm^?2, which was much higher than that of Nafion 212 (375 mA cm^?2 at 30% RH), suggesting its superiority for a more rapid system start‐up. Furthermore, the in situ durability test at 50% RH was performed at a constant current loading, and the membrane did not show any significant voltage reduction over the 400 h testing period. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55 , 1940–1948     

Poly(arylene ether ether nitrile)s containing flexible alkylsulfonated side chains for polymer electrolyte membranes

A series of poly(arylene ether ether nitrile)s with different chain lengths of the alkylsulfonates (SPAEEN‐x: x refers number of the methylene units) are successfully synthesized for fuel cell applications. The polymers produced flexible and transparent membranes by solvent casting. The resulting membranes display a high thermal stability, oxidative stability, and higher proton conductivity than that of Nafion 117 at 80 °C and 95% relative humidity (RH). Furthermore, the SPAEEN‐12 with the longest alkylsulfonated side chain exhibits a higher proton conductivity at 30% RH than that of SPAEEN‐6 despite the lower IEC value, which indicates that the introduction of longer alkylsufonated side chains to the polymer main chain induces an efficient proton conduction by the formation of a well‐developed phase‐separated morphology. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 21–29     

Synthesis and properties of novel sulfonated (co)polyimides bearing sulfonated aromatic pendant groups for PEFC applications

Novel sulfonated diamines bearing aromatic pendant groups, namely, 3,5‐diamino‐3′‐sulfo‐4′‐(4‐sulfophenoxy) benzophenone (DASSPB) and 3,5‐diamino‐3′‐sulfo‐4′‐(2,4‐disulfophenoxy) benzophenone (DASDSPB), were successfully synthesized. Novel side‐chain‐type sulfonated (co)polyimides (SPIs) were synthesized from these two diamines, 1,4,5,8‐naphthalene tetracarboxylic dianhydride (NTDA) and nonsulfonated diamines such as 4,4′‐bis(3‐aminophenoxy) phenyl sulfone (BAPPS). Tough and transparent membranes of SPIs with ion exchange capacity of 1.5–2.9 meq g^?1 were prepared. They showed good solubility and high thermal stability up to 300 °C. They showed isotropic membrane swelling in water, which was different from the main‐chain‐type and sulfoalkoxy‐based side‐chain‐type SPIs. The relative humidity (RH) and temperature dependence of proton conductivity were examined. At low RH, the novel SPI membranes showed much higher conductivity than the sulfoalkoxy‐based SPIs. They showed comparable or even higher proton conductivity than Nafion 112 in water at 60 °C (>0.10 S cm^?1). The membrane of NTDA‐DASDSPB/BAPPS (1/1)‐s displayed reasonably high proton conductivities of 0.05 and 0.30 S cm^?1 at 50 and 100% RH, respectively, at 120 °C. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2862–2872, 2006     

Synthesis and characterization of poly(aryl ether ketone) ionomers with sulfonic acid groups on pendant aliphatic chains for proton-exchange membrane fuel cells

A series of parent poly(aryl ether ketone)s bearing different content of unsaturated pendant propenyl groups were synthesized via nucleophilic substitution polymerization from 3,3′-diallyl-4,4′-dihydroxybiphenyl, 9,9′-bis(4-hydroxyphenyl) fluorene and 4,4′-difluorobenzophenone. The polymers with pendant aliphatic sulfonic acid groups were further synthesized by free radical thiol-ene coupling reactions between 3-mercapto-1-propanesulfonic sodium and the parent propenyl functional copolymers. The resulting sulfonated polymers with high inherent viscosity (1.83-4.69 dL/g) were soluble in polar organic solvents and can form flexible and transparent membranes by casting from their solutions. The copolymers with different ion exchange capacity could be conveniently synthesized by varying the monomers ratios. Transmission electron microscopy (TEM) was used to examine the microstructures of the membrane and the results revealed that significant hydrophilic/hydrophobic microphase separation with spherical, uniform-sized (5-10 nm) and well-dispersed hydrophilic domains was afforded. The proton conductivities of the as-prepared membranes and the state-of-the-art Nafion 117 membrane in fully hydrated state were investigated. The results revealed that the proton conductivity of the synthesized membranes increased more remarkably than that of Nafion 117 membrane with increasing temperature. The membrane with 1.69 mequiv/g of IEC had a conductivity of 2.5 × 10⁻² Scm⁻¹ at 100 °C. The membranes also possessed excellent mechanical properties, good thermal, oxidative, hydrolytic and dimensional stabilities.     

Sulfonated poly(arylene ether sulfone) ionomers containing fluorenyl groups for fuel cell applications

A series of sulfonated poly(arylene ether sulfone)s (SPEs) containing fluorenyl groups as bulky components were synthesized and characterized for fuel cell applications. Introduction of disodium 3,3′-disulfo-4,4′-difluorophenyl sulfone (SFPS) monomer gave ionomers with high acidity and accordingly high proton conductivity as well as high proton diffusion coefficient (D_σ) at low humidity. The membrane of SPE60 (where the number denotes mole percentage of the component containing sulfonic acid groups; IEC (ion exchange capacity) = 1.68 mequiv./g) exhibited high proton conductivity of 4.6 × 10⁻³ S/cm at 40% RH and 80 °C, which is one order of magnitude higher than that (6 × 10⁻⁴ S/cm) of our previous SPE (SPE-1, IEC = 1.58 mequiv./g). D_σ of SPE60 membrane was ca. 4 times higher than that of the SPE-1 membrane at low water volume fraction. SPE membranes showed good oxidative and hydrolytic stability as well as favorable thermal and mechanical properties. Small-angle X-ray scattering analyses showed that the phase separation of SPE membranes was much less developed than that of the perfluorinated Nafion membrane which accounts for lower hydrogen and oxygen permeability of the former membranes.     

Synthesis and characterization of multiblock partially fluorinated hydrophobic poly(arylene ether sulfone)‐hydrophilic disulfonated poly(arylene ether sulfone) copolymers for proton exchange membranes

Hydrophobic‐hydrophilic sequence multiblock copolymers, based on alternating segments of phenoxide terminated fully disulfonated poly(arylene ether sulfone) (BPS100) and fluorine‐terminated poly(arylene ether sulfone) (6FBPS0) were synthesized and evaluated for application as proton exchange membranes. By utilizing mild reaction conditions the ether–ether interchange reactions were minimized, preventing the randomization of the multiblock copolymers. Tough, ductile, transparent membranes were solution cast from the block copolymers and were characterized with regard to intrinsic viscosity, morphology, water uptake, and proton conductivity. The conductivity values of the 6FBPS0‐BPSH100 membranes were compared to Nafion 212 and a partially fluorinated sulfonated poly(arylene ether sulfone) random copolymer (6F40BP60). The nanophase separated morphology was confirmed by transmission electron microscopy and small angle X‐ray scattering, and enhanced proton conductivity at reduced relative humidity was observed with longer block lengths. © 2013 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Synthesis and Properties of Novel Side‐Chain Sulfonated Poly(Arylene Ether Sulfone)s for Proton Exchange Membranes

A series of novel side‐chain sulfonated poly(arylene ether sulfone) (SPAES) multiblock and random copolymers were synthesized by condensation polymerization from a new disulfonated aryl sulfone monomer, 4,4′‐difluoro‐2,2′‐bis(3‐sulfobenzoyl)diphenyl sulfone disodium salt (DFBSPS). The chemical structures of DFBSPS and the SPAESs were characterized by proton nuclear magnetic resonance (¹H NMR) and Fourier transform infrared (FTIR) spectra. The SPAES membranes prepared by solution cast method exhibited high tensile strength (50–71 MPa) and high radical oxidative stability. They could keep their morphology and maintain proton conductivities after hydrolysis test in 95 °C water for 1000 h. They also showed smaller swelling ratio in in‐plane direction than in through‐plane direction and such an anisotropic effect was more significant for the multiblock copolymers than for the random ones. The multiblock copolymer membranes exhibited higher proton conductivity than the random ones with similar ion exchange capacities (IECs). Preliminary hydrogen‐oxygen fuel cell tests were performed at 60 °C and 80% relative humidity (RH). The results showed that the single cell equipped with the multibiock copolymer membrane SB3 exhibited 0.12 W cm^?2 higher maximum output power density than the one equipped with the random copolymer membrane SR3 (with the same IEC), indicating much better performance of the former. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019, 57, 2304–2313     

Proton conducting composite membranes from polysulfone and heteropolyacid for fuel cell applications

The viability of using composite membranes of heteropolyacid (HPA)/polysulfone (PSF), HPA/sulfonated polysulfone (SPSF) for use in proton exchange membrane fuel cells (PEMFC) was investigated. PSF and its sulfonated polymer, SPSF was solution‐blended with phosphotungstic acid, a commercially available HPA. Fourier transform infrared (FTIR) spectroscopy of the HPA–40/SPSF composite exhibited band shifts showing a possibility of intermolecular hydrogen bonding interaction between the HPA additive and the sulfonated polymer. The composite membranes exhibited improved mechanical strength and low water uptake. The conductivity of the composite membrane, HPA–40/SPSF, consisting of 40 wt % HPA and 60 wt % SPSF [with a degree of Sulfonation (DS) of 40%] exhibited a conductivity 0.089 S/cm at room temperature that linearly increased upto 0.14 S/cm at 120 °C, whereas the widely used commercial membrane Nafion 117, exhibited a room temperature conductivity of 0.1 S/cm that increased to only 0.12 S/cm at 120 °C. In contrast, the composite of HPA–40/PSF exhibited a proton conductivity of 0.02 S/cm at room temperature that increased only to 0.07 S/cm at a temperature of 100 °C. The incorporation of HPA into SPSF not only rendered the membranes suitable for elevated temperature operation of PEMFC but also provides an inexpensive alternative compared to Nafion. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1538–1547, 2005