Electrospun nanofibers: Internal structure and intrinsic orientation

Electrospinning gives rise to polymer nanofibers. The spinning process is characterized by strong deformations of the polymer material taking place during the spinning process and a very rapid structure formation process happening within milliseconds. We were interested in the influence of the peculiar spinning process on the structures of nanofibers. For this purpose, we analyzed the internal structures of nanofibers spun from polyamide‐6 and polylactide with an average diameter of about 50 nm. The fibers were partially crystalline, with degrees of crystallinity not significantly smaller than those found for less rapidly quenched and much thicker melt‐extruded fibers. The annealing of polyamide fibers at elevated temperatures resulted in a transformation from the disordered γ modification to the more highly ordered α modification, and this again was in close agreement with the response of melt‐extruded fibers. The orientation of the crystals along the fiber axis was strongly inhomogeneous: it was, on average, very weak, yet it could be quite pronounced locally. Small elongations of approximately 10% resulted in well‐developed homogeneous crystal orientations. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 545–553, 2003     

Fluorescent PMMA/MEH‐PPV electrospun nanofibers: Investigation of morphology,solvent, and surfactant effect

Electrospinning is a powerful technique to produce nanofibers of tunable diameter and morphology for medicine and biotechnological applications. By doping electrospun nanofibers with inorganic and organic compounds, new functionalities can be provided for technological applications. Herein, we report a study on the morphology and optical properties of electrospun nanofibers based on the conjugated polymer poly[2‐methoxy‐5‐(2‐ethylhexyloxy)‐1,4‐phenylenevinylene] (MEH‐PPV) and poly(methylmethacrylate) (PMMA). Initially, we investigate the influence of the solvent, surfactant, and the polymer concentration on electrospinning of PMMA. After determining the best conditions, 0.1% MEH‐PPV was added to obtain fluorescent nanofibers. The optical characterizations display the successful impregnation of MEH‐PPV into the PMMA fibers without phase separation and the preservation of fluorescent property after fiber electrospinning. The obtained results show the ability of the electrospinning approach to obtain fluorescent PMMA/MEH‐PPV nanofibers with potential for optical devices applications. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 1388–1394     

Tensile deformation of electrospun nylon‐6,6 nanofibers

Nylon‐6,6 nanofibers were electrospun at an elongation rate of the order of 1000 s^?1 and a cross‐sectional area reduction of the order of 0.33 × 10⁵. The influence of these process peculiarities on the intrinsic structure and mechanical properties of the electrospun nanofibers is studied in the present work. Individual electrospun nanofibers with an average diameter of 550 nm were collected at take‐up velocities of 5 and 20 m/s and subsequently tested to assess their overall stress–strain characteristics; the testing included an evaluation of Young's modulus and the nanofibers' mechanical strength. The results for the as‐spun nanofibers were compared to the stress–strain characteristics of the melt‐extruded microfibers, which underwent postprocessing. For the nanofibers that were collected at 5 m/s the average elongation‐at‐break was 66%, the mechanical strength was 110 MPa, and Young's modulus was 453 MPa, for take‐up velocity of 20 m/s—61%, 150 and 950 MPa, respectively. The nanofibers displayed α‐crystalline phase (with triclinic cell structure). © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1482–1489, 2006     

Diameter control of electrospun polyacrylonitrile/iron acetylacetonate ultrafine nanofibers

Electrospinning is the process of producing ultrafine fibers by overcoming the surface tension of a polymer solution using high voltage. In this work, the effects of both solution properties (viscosity, conductivity, and surface tension) and operational conditions (voltage, feed rate, and spinneret‐collector distance), on the structure of electrospun polyacrylonitrile nanofibers, were systematically investigated. Iron acetylacetonate was added to the electrospinning solution to control fiber diameter by selectively adjusting solution properties. It was found that, with increased salt concentration, the fiber diameter increases and then passes through a maximum due to changes in solution viscosity, conductivity, and surface tension. In addition, the fiber diameter increases with increase in voltage, feed rate, and spinneret‐collector distance. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1611–1618, 2008     

Bioconjugation of alkaline phosphatase to mechanically processed, aqueous suspendible electrospun polymer nanofibers for use in chemiluminescent detection assays

Aqueous suspendible polymer nanostructures were prepared by simple microtome processing of electrospun nylon 6 nanofibers and were used to immobilize calf intestinal alkaline phosphatase (ALP) by either covalent or noncovalent bioconjugation chemistries. It was found that noncovalent immobilization of ALP to the mechanically cut nanofibers (mean length approximately 4 microm; mean diameter approximately 80 nm) using a multi-stacked, layer-by-layer (LBL) approach with the cationic polymer Sapphire II resulted in the highest enzyme loading (48.1 +/- 0.4 microg . mg(-1) nanofiber) when compared to other covalent immobilization methods based on glutaraldehyde crosslinking. The biofunctionalized nanofibers were also characterized for their chemiluminescent activity with the dioxetane substrate, CSPD. The results indicate that the kinetic parameters, K(m) and V(max), for the catalytic activity of the nanostructure-bound ALP enzyme were influenced by the particular types of immobilization methods employed. In terms of the overall catalytic performance of the various immobilized ALP systems, a single-stacked LBL assembly approach resulted in the highest level of enzymatic activity per unit mass of nanofiber support. To the best of our knowledge, this study represents the first report examining the preparation of mechanically shortened, aqueous dispersed electrospun polymer nanofibers for potential application as enzyme scaffolds in chemiluminescent-based assay systems.     

Transport properties of electrospun nylon 6 nonwoven mats

In this work, we evaluate the physical properties of nylon 6 nonwoven mats produced from solutions with formic acid. Nonwoven electrospun mats from various solutions with different concentration are examined regarding their morphology, pore size, surface area, and gas transport properties. Each nonwoven mat with average fiber diameters from 90 to 500 nm was prepared under controlled electrospinning process parameters. From the results, it was observed that the fiber diameter was strongly affected by the polymer concentration (polymer viscosity). In additional the results showed that the pore size, Brunauer-Emmett-Teller (BET) surface area, and gas transport property of electrospun nylon 6 nonwoven mats were affected by the fiber diameter.     

Solvent and concentration effects on the properties of electrospun poly(ethylene terephthalate) nanofiber mats

This study describes the preparation and characterization of nanofibrous mats obtained by electrospinning poly(ethylene terephthalate) (PET) solutions in trifluoroacetic acid/dichloromethane (TFA/DCM). Special attention was paid to the effect of polymer concentration and solvent properties on the morphology, structure, and mechanical and thermal properties of the electrospun nonwovens. The results show that the spinnable concentration of PET solution in TFA/DCM solvents is above 10 wt %. Mats have nanofibrous morphology with fibers having an average diameter in the range of 200–700 nm (depending on polymer concentration and solvent composition) and an interconnected pore structure. Higher solution concentration favors the formation of uniform fibers without beads and with higher diameter. Morphology and fiber assembly changed with the solvent properties. Solvent mixtures rich in TFA, i.e., those with higher dielectric constant and lower surface tension, originated fibers with small diameter. However, due to the lower volatility, those solvent mixtures also produced more branched and crosslinking fibers, with less morphologic uniformity. Mechanical properties (Young's modulus, ultimate strength, and elongation at break) and thermal properties (glass transition, crystallization, and melting) have been studied for the PET electrospun nanomats and compared with those of the original polymer. Solvent effect on fiber crystallinity was not significant, but a complex effect was observed on the mechanical properties of the electrospun mats, as a consequence of the different structural organization of the fibers within the mat network. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 460–471, 2008     

Controlled and scalable torsional actuation of twisted nylon 6 fiber

Large‐scale torsional actuation occurs in twisted fibers and yarns as a result of volume change induced electrochemically, thermally, photonically, and other means. A quantitative relationship between torsional actuation (stroke and torque) and volume change is here introduced. The analysis is based on experimental investigation of the effects of fiber diameter and inserted twist on the torsional stroke and torque measured when heating and cooling nylon 6 fibers over the temperature range of 26–62 °C. The results show that the torsional stroke depends only on the amount of twist inserted into the fiber and is independent of fiber diameter. The torque generated is larger in fibers with more inserted twist and with larger diameters. These results are successfully modeled using a single‐helix approximation of the twisted fiber structure. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 1278–1286     

Preparation of three‐dimensional structure controllable nanofibers by electrospinning

The size of “bowl‐like” structures woven by nanofibers could be controlled by adjusting the distance from the nozzle to a modified collector and the voltage applied to the electrospinning device. More interestingly, the nanofibers in the side wall of the “bowl” could vibrate up and down with the changing of the voltage. This voltage‐induced vibration might have potential applications for bio‐mimic process and micro‐motor devices. Copyright © 2008 John Wiley & Sons, Ltd.     

Fundamental study of crystallization,orientation, and electrical conductivity of electrospun PET/carbon nanotube nanofibers

The morphology, structure, and properties of polyethylene terephthalate (PET)/Carbon Nanotubes (CNT) conductive nanoweb were studied in this article. Nanocomposite nanofibers were obtained through electrospinning of PET solutions in trifluoroacetic acid (TFA)/dichloromethane (DCM) containing different concentrations and types of CNTs. Electrical conductivity measurements on nanofiber mats showed an electrical percolation threshold around 2 wt % multi‐wall carbon nanotubes (MWCNT). The morphological analysis results showed smoother nanofibers with less bead structures development when using a rotating drum collector especially at high concentrations of CNTs. From crystallographic measurements, a higher degree of crystallinity was observed with increasing CNT concentrations above electrical percolation. Spectroscopy results showed that both PET and CNT orientation increased with the level of alignment of the nanofibers when the nanotube concentration was below the electrical percolation threshold; while the orientation factor was reduced for aligned nanofibers with higher content in CNT. Considerable enhancement in mechanical properties, especially tensile modulus, was found in aligned nanofibers; at least six times higher than the modulus of random nanofibers at concentrations below percolation. The effect of alignment on the mechanical properties was less important at higher concentrations of CNTs, above the percolation threshold. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 2052–2064, 2010     

Uniaxially aligned carbon nanofibers derived from electrospun precursor yarns

Unlike conventional electrospun polymer fibers deposited on a target electrode as a randomly oriented mesh, poly(p‐xylenetetrahydrothiophenium chloride) was electrospun into centimeters‐long yarns vertically on the surface of the electrode but parallel to the electric field. The diameter of the yarn was strongly affected by the concentration, spinning rate, and viscosity of the polymer solution, but less dependent on the applied voltage. The subsequent carbonization of thus‐electrospun yarns at 600–1000 °C resulted in uniaxially aligned carbon nanofibers with average diameters of 127–184 nm. On the basis of Raman spectra, the graphitic crystallite size and the molar fraction of graphite were estimated to be 1.2–1.4 and 0.21–0.24 nm, respectively. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 305–310, 2008     

Polymer entanglement loss in extensional flow: Evidence from electrospun short nanofibers

High strain rate extensional flow of a semidilute polymer solution can result in fragmentation caused by polymer entanglement loss, evidenced by appearance of short nanofibers during electrospinning. The typically desired outcome of electrospinning is long continuous fibers or beads, but, under certain material and process conditions, short nanofibers can be obtained, a morphology that has scarcely been studied. Here we study the conditions that lead to the creation of short nanofibers, and find a distinct parametric space in which they are likely to appear, requiring a combination of low entanglement of the polymer chains and high strain rate of the electrospinning jet. Measurements of the length and diameter of short nanofibers, electrospun from PMMA dissolved in a blend of CHCl₃ and DMF, confirm the theoretical prediction that the fragmentation of the jet into short fibers is brought about by elastic stretching and loss of entanglement of the polymer network. The ability to tune nanofiber length, diameter and nanostructure, by modifying variables such as the molar mass, concentration, solvent quality, electric field intensity, and flow rate, can be exploited for improving their mechanical and thermodynamic properties, leading to novel applications in engineering and life sciences. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2013 , 51, 1377–1391     

Development of electrospun metallic hybrid nanofibers via metallization

The metallized hybrid nanofiber webs were prepared by using a combined technology of electrostatic spinning and metallization. The electrospun polyurethane (PU) nanofibers were metallized with different thicknesses of copper layer via metal vapor deposition technique. The thickness of the copper layer, which ranges from 10 to 100 nm, was monitored and controlled. The resultant metallized hybrid nanofiber webs were characterized using field emission scanning electron microscopy (FE‐SEM), wide angle X‐ray diffraction (WAXD), and thermogravimetric analysis (TGA). FE‐SEM images demonstrated that the nanoscaled copper layers are well deposited on the surface of the PU nanofibers. TGA result indicated that the thermal stability of the metallized hybrid PU nanofibers was dramatically enhanced due to the barrier effects of thin metallic copper layer. WAXD data confirmed that the crystalline copper layers were well deposited onto the PU nanofibers. Moreover, the mechanical properties of the metallized hybrid PU nanofiber webs were increased with increase in the thickness of deposited copper layer. Unlike the organic PU nanofiber webs, it was observed that the metallized hybrid PU nanofiber webs showed higher conductive properties depending on the thickness of the deposited copper layer. Copyright © 2009 John Wiley & Sons, Ltd.     

Suppressed molecular orientation in nylon 6/clay nanocomposite at large strain: Role of microvoiding

A micro‐FTIR measurement has been conducted to explore the molecular orientation of amorphous phase in the nylon 6/clay nanocomposite at large strain. Our results indicate that the molecular orientation in such a nanocomposite during stretching is lower than that observed for the pure nylon 6 counterpart, which is further evidenced by the true stress‐strain dependence. The relaxation of the molecular network, resulted from the destruction of γ‐crystals in part and mostly from microvoding (demonstrated by volume dilatation and 2D‐SAXS measurements), should be responsible for the suppressed molecular orientation in the nylon 6/clay nanocomposite. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 514–519, 2010     

The preparation and adsorption properties of electrospun aramid nanofibers

The focus of this work is the preparation of aramid nanofibers via electrospinning technology and the study of their adsorption properties. In this article, aramid nanofibers were prepared by electrospinning aramid fibers solution with the addition of lithium chloride (LiCl). It showed a good adsorption capacity when methylene blue (MB) was used as the model target. There were much larger adsorption amounts and faster kinetics of uptaking target species of electrospun aramid nanofibers to MB than that of electrospun polyethersulfone (PES) nanofibers. Compared with activated carbon, aramid nanofibers also have a much faster adsorption rate to MB. Aramid nanofibers were subsequently used to effectively remove endocrine disruptors such as bisphenol A (BPA), phenol (Phe), and p‐hydroquinone (BPhe) from their aqueous solutions. Additionally, molecule imprinted technology enhances aramid nanofibers with much higher adsorption amounts and special adsorption property for endocrine disruptors. These results showed that aramid nanofibers have the potential to be used in environmental applications. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Increase in dynamic modulus of nylon 6 fiber in repeated heating and cooling cycles under sinusoidal deformation

The repeated heating and cooling cycles under sinusoidal deformation have been investigated on nylon 6 fibers. The fibers zone-drawn twice at high temperatures were used, which have a crystallinity of 52.2% and a birefringence of 59.4×10^?3. The heating and cooling cycle was performed twice at a frequency of 110 Hz over a temperature range from 0°C to 180°C and 190°C. The crystallinity and birefringence of the treated fiber were 51.7% and 60.7×10^?3, respectively, indicating almost no changes in molecular orientation and crystallinity. However, the dynamic modulus, E′, increased steadily over whole temperature range measured. Finally, the E′ value reached 21 GPa at room temperature and 10 GPa ever at 180°C. The elongation of fiber after two cycles was only about 5%. © 1993 John Wiley & Sons, Inc.     

Perceived color of undoped electrospun polyacrylonitrile nanofibers

This work reveals influence of electrospinning of polyacrylonitrile–N ,N‐dimethylformamide solution of different concentrations on nanofiber web color parameters, molecular structure, and heat stability. It is found that fiber diameters depend on concentration through the power law relationship; however, the medium concentration‐based web is characterized by a green–yellow hue, representative of the chromophore color; while, the solvent‐rich and solvent‐poor solution‐based webs give rise to Stokes shifts and ultraviolet‐blue emission bands, attributed to fluorescence. The chromophore structure, present in the neat powder, undergoes changes as a result of electrospinning reflected by the enamine‐to‐ketonitrile conversion and the fraction of C?N conjugation. Blue‐shifting of the C?N conjugation is indicative of a reduction of the π‐electron system, which is coincident with the decreased color saturation value but observed only in the nanofibers prepared from the medium concentration solution. A decrease in the glass transition and an increase in cyclization temperatures also support these findings. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55 , 1278–1285     

Effect of needle diameter on nanofiber diameter and thermal properties of electrospun poly(methyl methacrylate)

The effect of needle diameter on the resulting electrospun poly(methyl methacrylate) (PMMA) average nanofiber diameter has been evaluated for three different needle gauges. The resulting nanofibers were observed and analyzed by scanning electron microscopy (SEM), suggesting a lack of correlation between the needle diameter used and the resulting average nanofiber diameter. Thermogravimetric analysis (TGA) indicated an increase in the thermal stability of PMMA nanofibers when compared to powdered PMMA, while differential scanning calorimetry (DSC) studies evidenced lower glass transition temperatures (Tg) for PMMA nanofibers in the first heating cycle. Copyright © 2007 John Wiley & Sons, Ltd.     

Solid-state 13C NMR characterization of molecular orientation of hot drawn nylon 6

Two-dimensional cross polarization (CP), magic angle spinning (MAS) rotor synchronization NMR spectroscopy has been used to determine quantitatively the molecular orientational distribution function on hot-drawn Nylon 6. Both films and fibers are studied that had been thermally deformed at temperature above T_g, from 60 to 175°C at draw ratios in the range of 1-5.5. In the two-dimensional NMR spectrum, the sidebands that intrinsically originate from the chemical shift anisotropy reveal the degree of molecular orientational order. No preferential orientational order is detected for the sample without thermal deformation, and the highest degree of order is observed for samples which have been hot drawn above T_g at ratios ca. 5. Based on the aggregate model the maximum achievable order parameters are determined. © 1994 John Wiley & Sons, Inc.     

Effect of molecular orientation distribution and crystallinity on the measurement of the crystal lattice modulus of nylon 6 by x-ray diffraction

The crystal lattice modulus of nylon 6 (-type) was measured by x-ray diffraction using nylon 6 films drawn up to five times. The measured crystal lattice modulus was 173–175 GPa for all specimens whose crystallinity and the Young's modulus were beyond 46% and 3.75 GPa, respectively. These results indicate that a state of homogenous stress can be achieved. In contrast, the values were scattered for the speciments whose crystallinity and Young's modulus are less than the above values. To study the origin, a numerical calculation of the crystal lattice modulus, as measured by x-ray diffraction, was carried out by considering effects on the orientation factors of molecular chains and crystallinity. In this calculation, a previously introduced model was employed, in which oriented crystalline layers are surrounded by oriented amorphous phases so that the strains of the two phases at the boundary are identical. The theoretical results calculated by the introduced model indicated that the crystal lattice modulus by x-ray diffraction is almost equal to the intrinsic crystal modulus if the morphology of the test specimen can be represented as a series model. In contrast, if a parallel model is more appropriate, the difference between the measured modulus and the intrinsic value can be pronounced. Such morphological dependence was found to be less pronounced with increasing high degree of molecular orientation and crystallinity.