Photoinitiated atom transfer radical polymerization: Current status and future perspectives

In macromolecular and material science, atom transfer radical polymerization (ATRP) has intensely influenced the research strategies facilitating fabrication of a wide range of polymers with well‐defined structures and functions and their conjugation with biomolecules. Recently, the required copper (I) catalyst for ATRP process is generated by photoinduced redox reactions involving the in situ reduction of Cu(II) to Cu(I). Photochemically initiated reactions provide several distinct advantages, including temporal and spatial controls, rapid and energy efficient activation. The process is based on photoredox reactions of copper catalysts under various radiation sources with or without various photoinitiators. This Highlight focuses on the historical development, mechanistic aspects, limitations, and opportunities of photoinitiated ATRP along with selected examples. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 2878–2888     

EPR study of the atom transfer radical polymerization (ATRP) of (meth)acrylates

Electron paramagnetic resonance (EPR) spectroscopy was applied to atom transfer radical polymerization (ATRP) of methyl methacrylate (MMA) and methyl acrylate (MA) in order to investigate the mechanism of the controlled/“living” radical polymerization system. Although initially only copper(I) species was added to the system as a catalyst, EPR signals of copper(II) species were observed during the polymerization of MMA initiated by ethyl 2-bromoisobutyrate and p-methylbenzenesulfonyl chloride, and polymerization of MA initiated by methyl 2-bromopropionate. As the polymerization proceeded, the concentration of copper(II) increased gradually until a steady state was reached. The EPR results indicate that 5–6% of copper(I) species converted to copper(II) species in polymerization of MMA and about 3% in polymerization of MA at 90°C.     

The synthesis of water‐soluble PHEMA via ARGET ATRP in protic media

2‐Hydroxyethyl methacrylate has been polymerized in methanol using activators regenerated by electron transfer (ARGET) atom transfer radical polymerization (ATRP), to produce water‐soluble poly(2‐hydroxyethyl methacrylate) (PHEMA). The various parameters that determine control of the living polymerization have been explored. Using the Cu(II)/TPMA catalyst system (TPMA = tris(2‐pyridylmethyl)amine), controlled polymerization was achieved with Cu concentrations as low as 50 ppm relative to HEMA, with a [TPMA]/[Cu(II)] ratio of 5. Use of hydrazine as the reducing agent generally gave better control of polymerization than use of ascorbic acid. The polymerization conditions were tolerant of small amounts of air, and colorless polymers were easily isolated by simple precipitation and washing steps. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 4084–4092, 2010     

Incorporation of poly(2‐acrylamido‐2‐methyl‐N‐propanesulfonic acid) segments into block and brush copolymers by ATRP

2‐Acrylamido‐2‐methyl‐N‐propanesulfonic acid (AMPSA) was successfully polymerized via atom transfer radical polymerization (ATRP) using a copper chloride/2,2′‐bipyridine (bpy) catalyst complex after in situ neutralization of the acidic proton in AMPSA with tri(n‐butyl)amine (TBA). A 5 mol % excess of TBA was required to completely neutralize the acid and prevent protonation of the bpy ligand, as well as to avoid side reactions caused by large excess of TBA. The use of activators generated by electron transfer (AGET) ATRP with ascorbic acid as reducing agent resulted in both increased conversion of the AMPSA monomer during polymerization (up to 50% with a 0.8 [ascorbic acid]/[Cu(II)] ratio) and much shorter polymerization times (<30 min). Block copolymers and molecular brushes containing AMPSA side chains were prepared using this method, and the solution and surface behavior of these materials were investigated. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 5386–5396, 2009     

Utilization of poly(vinylchloride) and poly(vinylidenefluoride) as macroinitiators for ATRP polymerization of hydroxyethyl methacrylate: Electroanalytical and graft‐copolymerization studies

The utilization of poly(vinylchloride) (PVC) and poly(vinylidenefluoride) (PVDF) as macroinitiators for atom transfer radical polymerization (ATRP) of hydroxyethyl methacrylate (HEMA) was studied performing electroanalytical investigations and “grafting from” experiments to evaluate the potential modification of such commercial polymers by ATRP. The study was performed changing various operating parameters such as the nature of the copper salt, the ligand, the solvent, the temperature, and the reaction time. Electroanalytical data suggest that PVC can be easily activated by both CuCl/Tris(2‐pyridylmethyl)amine (TPMA) and CuCl/Tris[2‐(dimethylamino)ethyl]amine (Me₆TREN), two catalytic systems widely adopted for ATRP reactions, in a wide range of operating conditions. PVDF is more difficult to be activated, due to the higher strength of the C? F bond. In particular, the utilization of high temperature and of a more reductant redox couple such as Cu(I)Me₆TREN/Cu(II)Me₆TREN was needed to achieve a significant degree of grafting. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 2524–2536     

Radical–radical coupling of polystyrene chains using AGET ATRC

Activators generated by electron transfer (AGET) was integrated into atom transfer radical coupling (ATRC) systems to drastically reduce the amount of copper catalyst required to achieve dimerization of monohalogenated polystyrene (PStX) precursors. PStCl or PStBr, prepared by ATRP, were activated and coupled in ATRC systems with varying equivalents of the reducing agent tin(II) ethyl hexanoate (Sn(EH)₂) with ligand‐bound copper(I) and/or copper(II) present. Effective coupling was only observed in PStBr systems, with total copper content in the reaction mixture able to be reduced into the range of 10–25% of what is typically reported in traditional ATRC reactions of PSt while maintaining coupling yields of >50%. Additional reducing agents, glucose and ascorbic acid, were also studied and were found to be even more effective in some AGET ATRC reactions compared with Sn(EH)₂. Best results were achieved with ascorbic acid as the reducing agent (>80% coupled product) with total copper content 25% of what was used for a traditional ATRC. Using an activators regenerated by electron transfer ATRP–AGET ATRC sequence resulted in an overall reduction of total copper down to 0.1–0.25% for the overall reaction sequence (compared with a traditional ATRP–ATRC sequence). © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

High‐throughput experimentation in atom transfer radical polymerization: A general approach toward a directed design and understanding of optimal catalytic systems

High‐throughput experimentation (HTE) was successfully applied in atom transfer radical polymerization (ATRP) of methyl methacrylate (MMA) for the rapid screening and optimization of different reaction conditions. A library of 108 different reactions was designed for this purpose, which used four different initiators [ethyl 2‐bromoisobutyrate, methyl 2‐bromopropionate, (1‐bromoethyl)benzene, and p‐toluenesulfonyl chloride], five metal salts (CuBr, CuCl, CuSCN, FeBr₂, and FeCl₂), and nine ligands (2,2′‐bipyridine and its derivatives). The optimal reaction conditions for Cu(I) halide, CuSCN, and Fe(II) halide‐mediated ATRP systems with 2,2′‐bipyridine and its 4,4′‐dialkyl‐substituted derivatives as ligands were determined. Cu(I)‐mediated systems were better controlled than Fe(II)‐mediated ones under the examined conditions. A bipyridine‐type ligand with a critical length of the substituted alkyl group (i.e., 4,4′‐dihexyl 2,2′‐bipyridine) exhibited the best performance in Cu(I)‐mediated systems, and p‐toluenesulfonyl chloride and ethyl 2‐bromoisobutyrate could effectively initiate Cu(I)‐mediated ATRP of MMA, resulting in polymers with low polydispersities in most cases. Besides, Cu(I) halide‐mediated ATRP with 4,5′‐dimethyl 2,2′‐bipyridine as the ligand and p‐toluenesulfonyl chloride as the initiator proved to be better controlled than those with 4,4′‐dimethyl 2,2′‐bipyridine as the ligand, and polymers with much lower polydispersities were obtained in the former cases. This successful HTE example opens up a way to significantly accelerate the development of new catalytic systems for ATRP and to improve the understanding of structure–property relationships of the reaction systems. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 1876–1885, 2004     

Atom transfer coupling reactions performed with benign reducing agents and radical traps

Monobrominated polystyrene (PSBr) was prepared by ATRP, and the resulting chain ends were activated in the presence of radical traps to induce chain end‐coupling. In atom transfer radical coupling (ATRC) with radical trap assistance, to achieve significant coupling requires excess metal catalyst, ligand, and a reducing agent that is often additional metal. In this work, activators generated by electron transfer (AGET) and radical trap assistance are used in the ATRC sequence to successfully lead to chain‐end coupling without the need for the oxidatively unstable copper (I) and with environmentally friendlier agents in place of copper metal. High extents of coupling (Xc) were achieved using ascorbic acid (AA) as the reducing agent and copper(II) bromide as the oxidized version of the catalyst, and when combined with AGET ATRP to prepare the PSBr precursor, only a fraction of the total metal was required compared to traditional atom transfer reactions, while still retaining similar Xc values. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019, 57, 2113–2120     

One‐Pot synthesis of functional poly(methacrylate) by ATRP and 1,8‐Diazacyclo‐[5,4,0]undec‐7‐ene catalyzed transesterification

A facile one‐pot 1,8‐diazacyclo‐[5,4,0]undec‐7‐ene (DBU) catalyzed transesterification/atom transfer radical polymerization (ATRP) strategy has been successfully developed through the combination of copper/DBU‐catalyzed ATRP and DBU‐catalyzed transesterification reactions. Well‐defined poly(methacrylate)s with various side ester groups have been synthesized by ATRP and transesterification of acyl donor 2,2,2‐trifluoethyl methacrylate with various alcohols, such as benzyl alcohol, n‐butanol, iso‐propyl alcohol, methanol, triethylene glycol monomethyl ether, propargyl alcohol, and 6‐azido‐1‐hexanol by the one‐pot process. Kinetic studies indicate that the ATRP process proceeded in a controllable manner without the interference of the transesterification reactions. Expansion of the binary system to a higher level ternary system has been successfully achieved by the combination of copper(I)‐catalyzed azide–alkyne cycloaddition, transesterification, and ATRP reactions. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 2998–3003     

Synthesis of poly(2‐hydroxyethyl methacrylate) in protic media through atom transfer radical polymerization using activators generated by electron transfer

Atom transfer radical polymerization (ATRP) using activators generated by electron transfer (AGET) was investigated for the controlled polymerization of 2‐hydroxyethyl methacrylate (HEMA) in a protic solvent, a 3/2 (v/v) mixture of methyl ethyl ketone and methanol. The AGET process enabled ATRP to be started with an air‐stable Cu(II) complex that was reduced in situ by tin(II) 2‐ethylhexanoate. The reaction temperature, Cu catalysts with different ligands, and variation of the initial concentration ratio of HEMA to the initiator were examined for the synthesis of well‐controlled poly(2‐hydroxyethyl methacrylate) and a poly(methyl methacrylate)‐b‐poly(2‐hydroxyethyl methacrylate) block copolymer. The level of control in AGET ATRP was similar to that in normal ATRP in protic solvents, and this resulted in a linear increase in the molecular weight with the conversion and a narrow molecular weight distribution (weight‐average molecular weight/number‐average molecular weight < 1.3). © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3787–3796, 2006     

Novel superhydrophobic silica/poly(siloxane‐fluoroacrylate) hybrid nanoparticles prepared via two‐step surface‐initiated ATRP: Synthesis,characterization, and wettability

Poly(siloxane‐fluoroacrylate)‐grafted silica hybrid nanoparticles were prepared by surface‐initiated atom transfer radical polymerization (SI‐ATRP). The silica nanoparticles with α‐bromo‐ester initiator group for copper‐mediated ATRP were prepared by the self‐assembled monolayers of (3‐aminopropyl)triethoxysilane and 2‐bromoisobutyrate bromide. Well‐defined diblock copolymer brushes consisting of poly(methacryloxypropyltrimethoxysilane) and poly(2,2,3,3,4,4,4‐heptafluorobutyl methacrylate) blocks were obtained by using initial homopolymer brushes as the macroinitiators for the SI‐ATRP of the second monomer. Chemical compositions and structures of the nanoparticles were characterized by Fourier transform infrared spectroscopy, proton nuclear magnetic resonance spectroscopy, and gel permeation chromatography. Surface properties and morphology of the nanoparticles were investigated with X‐ray photoelectron spectroscopy, scanning electron microscopy, atomic force microscopy, and water contact angle measurement. It is revealed that the surfaces of the nanocomposites are rough at the microscale and nanoscale. The formation reason of the superhydrophobic surfaces was also discussed in this work. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

Hydrophilic PET surfaces by aminolysis and glycopolymer brushes chemistry

Poly(ethylene terephthalate) (PET) is a semiaromatic thermoplastic polyester used in many fields. For specific applications, controlled of the surface wettability (hydrophily/hydrophoby) could be a great challenge. Aminolysis of PET surfaces with branched polyethylenimine gives amino functional groups on the surface with high grafting density. Then, in a second step, atom transfer radical polymerization (ATRP) initiator was grafted by reaction with 2‐bromoisobutyryl bromide. Surface initiated ATRP of 2‐lactobionamidoethyl methacrylate (LAMA) was performed in solution in the presence of a sacrificial initiator or an appropriate amount of Cu(II) species that act as deactivator. The efficiency of all reactions was confirmed by X‐ray photoelectron spectroscopy. Wetting properties and surface energy were found to vary systematically depending to the type of functionalization and grafting. The quantity of grafted carbohydrate was determined by phenol/sulfuric acid colorimetric titration. The sugar graft density was observed to vary according to the ratio (monomer)/(free initiator). High graft density could be obtained yielding to superhydrophilic polymer brushes. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 2689–2697     

Surface‐initiated atom transfer radical polymerization from porous poly(tetrafluoroethylene) membranes using the C?F groups as initiators

This work reports the surface‐initiated atom transfer radical polymerization (ATRP) from hydrogen plasma‐treated porous poly(tetrafluoroethylene) (PTFE) membranes using the C? F groups as initiators. Hydrogen plasma treatment on PTFE membrane surfaces changes their chemical environment through defluorination and hydrogenation reactions. With the hydrogen plasma treatment, the C? F groups of the modified PTFE membrane surface become effective initiators of ATRP. Surface‐initiated ATRP of poly(ethylene glycol) methacrylate (PEGMA) is carried out to graft PPEGMA chains to PTFE membrane surfaces. The chain lengths of poly(PEGMA) (PPEGMA) grafted on PTFE surfaces increase with increasing the reaction time of ATRP. Furthermore, the chain ends of PPEGMA grown on PTFE membrane surfaces then serve as macroinitiators for the ATRP of N‐isopropylacrylamide (NIPAAm) to build up the PPEGMA‐b‐PNIPAAm block copolymer chains on the PTFE membrane surfaces. The chemical structures of the modified PTFE membranes are characterized using X‐ray photoelectron spectroscopy. The modification increases the surface hydrophilicity of the PTFE membranes with reductions in their water‐contact angles from 120° to 60°. The modified PTFE membranes also show temperature‐responsive properties and protein repulsion features owing to the presence of PNIPAAM and PPEGMA chains. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2076–2083, 2010     

Syntheses of graft and star copolymers possessing polyolefin branches by using polyolefin macromonomer

Graft and star copolymers having poly(methacrylate) backbone and ethylene–propylene random copolymer (EPR) branches were successfully synthesized by radical copolymerization of an EPR macromonomer with methyl methacrylate (MMA). EPR macromonomers were prepared by sequential functionalization of vinylidene chain‐end group in EPR via hydroalumination, oxidation, and esterification reactions. Their copolymerizations with MMA were carried out with monofunctional and tetrafunctional initiators by atom transfer radical polymerization (ATRP). Gel‐permeation chromatography and NMR analyses confirmed that poly(methyl methacrylate) (PMMA)‐g‐EPR graft copolymers and four‐arm (PMMA‐g‐EPR) star copolymers could be synthesized by controlling EPR contents in a range of 8.6–38.1 wt % and EPR branch numbers in a range of 1–14 branches. Transmission electron microscopy of these copolymers demonstrated well‐dispersed morphologies between PMMA and EPR, which could be controlled by the dispersion of both segments in the range between 10 nm and less than 1 nm. Moreover, the differentiated thermal properties of these copolymers were demonstrated by differential scanning calorimetry analysis. On the other hand, the copolymerization of EPR macromonomer with MMA by conventional free radical polymerization with 2,2′‐azobis(isobutyronitrile) also gave PMMA‐g‐EPR graft copolymers. However, their morphology and thermal property remarkably differed from those of the graft copolymers obtained by ATRP. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5103–5118, 2005     

Effect of phenol and derivatives on atom transfer radical polymerization in the presence of air

The various phenolic compounds in conjunction with Cu(II) or Cu(I)‐N,N,N′,N″,N″‐pentamethyl diethylenetriamine (PMDETA) complexes are used to initiate atom transfer radical polymerization (ATRP) of methyl methacrylate, styrene, and methyl acrylate in the presence of a limited amount of air at temperatures in the range of 80–110 °C. Meanwhile, an effort is directed toward the elucidation of the role of phenol and derivatives in ATRP catalyzed by Cu(II)/PMDETA. The catalytic sequence involves the formation of Cu(I) by electron transfer from phenol to Cu(II); Cu(I) so formed can then react in two distinctly different ways: with organic halide to form a propagating radical or with oxygen to form copper salt in its higher oxidation state; and regeneration of Cu(I) by excess phenol. Such regeneration of Cu(I) would be expected to lead to polymerization as a result of the consumption of oxygen and phenol as well. The phenols with electron releasing groups tended to increase the conversion of the polymerization. In this respect, sodium phenoxide, a more effective additive was found, whereas p‐nitro phenol was the least effective. The obtained polymers displayed the common features of a controlled polymerization such as molecular weight control and low polydispersity index value (M_w/M_n < 1.5). © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 351–359, 2004     

Modified cubic spherosilicates as macroinitiators for the synthesis of inorganic–organic starlike polymers

Modified cubic spherosilicate cages of the type [Si₈O₂₀]^8? were used as rigid, inorganic cores for the synthesis of macroinitiators for thermal and photoinduced free radical and controlled radical polymerizations. Two different routes to these macroinitiators were investigated: the direct modification of the octaanion with chlorosilane‐functionalized initiators and the hydrosilation of SiH‐substituted cages. The latter synthesis of the macroinitiators resulted in more defined reaction products. With these compounds, the polymerizations of styrene and methyl methacrylate were carried out. The free radical polymerizations showed broad polydispersities based on coupling reactions, whereas the copper‐mediated atom transfer radical polymerizations (ATRP) revealed that good polymerization control could be achieved with the prepared initiators. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 3858–3872, 2002     

Nuclear magnetic resonance monitoring of chain‐end functionality in the atom transfer radical polymerization of styrene

The evolution of the bromine end functionality during the bulk atom transfer radical polymerization (ATRP) of styrene [in the presence of the catalyst CuBr/4,4′‐di‐(5‐nonyl)‐2,2′‐bipyridine] was monitored with 600‐MHz ¹H NMR. A decrease in the functionality versus the conversion was observed. The loss of functionality was especially significant at very high conversions (>90%). The experimental data were compared with a kinetic model of styrene ATRP. The latter indicated that the loss of chain‐end functionality was partly due to bimolecular terminations but was mainly due to β‐H elimination reactions induced by the copper(II) deactivator. These elimination reactions, which occurred later in the reaction, did not significantly affect the polymer molecular weights and the polydispersity. Therefore, a linear evolution of the molecular weights and low‐polydispersity polymers were still observed, despite a loss of functionality. Understanding these side reactions helped in the selection of the proper conditions for reducing the contribution of the elimination process and for preparing well‐defined polystyrene (number‐average molecular weight ～10,000 g mol^?1; weight‐average molecular weight/number‐average molecular weight ～1.1) with a high functionality (92%). © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 897–910, 2005     

Dendronized polymers with tailored surface groups

A series of polymers tethered with bis‐MPA dendrons was synthesized by a combination of divergent growth and atom transfer radical polymerization (ATRP). Macromonomers of first and second generation were synthesized utilizing the acetonide protected anhydride of bis‐MPA as the generic esterfication agent. The macromonomers were polymerized in a controlled fashion by ATRP utilizing Cu(I)/Cu(II) and N‐propyl‐2‐pyridylmethanamine as the halogen/ligand system. The end‐groups of these polymers were further tailored to achieve hydroxyl, acetate, and aliphatic hexadecyl functionality. With this approach all polymers will emanate from the same backbone, enabling for an evaluation of both the generation and end‐group dependent properties. Furthermore, a dendronized tri‐block copolymer was synthesized. All materials were analyzed by ¹H and ¹³C NMR, as well as size‐exclusion chromatography (SEC). The SEC analysis revealed that the molecular weights of the divergently grown dendronized polymers increased with increasing generation while the polydispersity (PDI) was kept low. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3852–3867, 2005     

Synthesis of mikto‐topology star polymer containing one cyclic arm

Well‐defined mikto‐topology star polystyrene composed of one cyclic arm and four linear arms was synthesized by a combination of atom transfer radical polymerization (ATRP) and Cu‐catalyzed azide‐alkyne cycloaddition (CuAAC) click reaction. First, the bromine‐alkyne α,ω‐linear polystyrenes containing four hydroxyl groups protected with acetone‐based ketal groups were synthesized by ATRP of styrene using a designed initiator. Then, the bromine end‐group was converted to the azide and the linear polystyrene was cyclized intra‐molecularly by the CuAAC reaction. The four hydroxyl groups were released by deprotection and then esterified with 2‐bromoisobutyryl bromide to produce a cyclic polymer bearing four ATRP initiating units. By subsequent ATRP of styrene to grow linear polymers with the cyclic polystyrene as a macroinitiator, the mikto‐topology star polymers were prepared. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Atom transfer radical polymerization of N‐vinyl carbazole: Optimization to characterization

The homopolymerization of N‐vinylcarbazole was performed with atom transfer radical polymerization (ATRP) with Cu(I)/Cu(II)/2,2′‐bipyridine (bpy) as the catalyst system at 90 °C in toluene. N‐2‐Bromoethyl carbazole was used as the initiator, and the optimized ratio of Cu(I) to Cu(II) was found to be 1/0.3. The resulting homopolymer, poly(N‐vinylcarbazole) (PVK), was formed after a monomer conversion of 76% in 20 h. The molecular weight as well as the polydispersity index (PDI) showed a linear relation with the conversion, which showed control over the polymerization. A semilogarithmic plot of the monomer conversion with time was linear, indicating the presence of constant active species throughout the polymerization. The initiator efficiency and the effect of the variation of the initiator concentration on the polymerization were studied. The effects of the addition of CuBr₂, the variation of the catalyst concentration with respect to the initiator, and CuX (X = Br or Cl) on the kinetics of homopolymerization were determined. With Cu(0)/CuBr₂/bpy as the catalyst, faster polymerization was observed. For a chain‐extension experiments, PVK (number‐average molecular weight = 1900; PDI = 1.24) was used as a macroinitiator for the ATRP of methyl methacrylate, and this resulted in the formation of a block copolymer that gave a monomodal curve in gel permeation chromatography. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 1745–1757, 2006