Kinetics of radiation-induced graft copolymerization of styrene with ethyl acrylate

The radiation-induced graft copolymerization of styrene with ethyl acrylate onto preirradiated polyethylene powder was carried out at 20°C. The grafting yield decreased in the following order: ethyl acrylate ? styrene > styrene–ethyl acrylate mixture. On the other hand, the amount of absorption of liquid monomers in polyethylene powder decreased as follows: styrene > styrene–ethyl acrylate mixture > ethyl acrylate. By kinetic analysis of the grafting yield and amount of absorption of monomers it was elucidated that the value K_p/K_t in an ethyl acrylate system (7.7 × 10^?2) was much larger than those in styrene–ethyl acrylate systems and in a styrene system (ca. 1.0 × 10^?2).     

Radiation-induced grafting of styrene vapor to polyethylene

The radiation-induced grafting of styrene vapor to low-density polyethylene film of 0.063 mm thickness was studied at 23°C at a dose rate of 1.98 × 10⁴ rad/hr. The concentration C of monomer in the film was measured as a function of pre-irradiation exposure time to monomer vapor. The concentration-dependent diffusion coefficient of styrene in polyethylene was calculated to be 4.9 × 10^?9 exp {2.0C/C₀} cm²/sec, where C₀ is the saturation concentration of styrene in the film, and a linear boundary diffusion coefficient for styrene vapor into polyethylene film was found to be 2.0 × 10^?7 cm/sec. The rate of grafting was determined as a function of the concentration of styrene absorbed in the film. The maximum graft yield was obtained with an initial styrene concentration in the film of 4 wt-%. Under conditions of low initial monomer concentration, the grafting rate increases with irradiation time. The results are compared with previously published data on grafting of polyethylene from methanol–styrene solutions. They are explained in terms of the viscosity of the amorphous region as a function of styrene content and the resistance to the diffusion of monomer at the film–vapor interface.     

Grafting of Polymers onto Activated Carbon Surface: Graft Polymerization of Vinyl Monomers Initiated by Azo Groups That Were Introduced onto the Surface

Abstract

We examined the grafting of polymers onto an activated carbon powder surface by polymerization that was initiated by azo groups that were introduced onto the surface as well as the effects of grafted polymers on the adsorption of acetic acid. The introduction of azo groups onto the surface was achieved by the following methods: (1) a reaction of 4,4′-azobis(4-cyano-pentanoic acid) (ACPA) with surface isocyanate groups that were introduced beforehand by treatment with tolylene 2,4-diisocyanate (AC-Azo 1) and (2) the direct condensation of ACPA with surface phenolic hydroxyl groups by using N,N'-dicyclohexylcarbodiimide (AC-Azo 2). The radical polymerizations of styrene, methyl methacrylate, N,N-diethylacrylamide (DEAM), and N-isopropylacrylamide (NIPAM), were successfully initiated by the azo groups on the surface and the corresponding polymers were grafted onto the surface. There was a significant decrease in the adsorption of the acetic acid of the activated carbons when polymers were grafted onto them, particularly in regards to the grafting of hydrophobic polymers. On the other hand, a decrease in the adsorbability of the polyDEAM-grafted and polyNIPAM-grafted activated carbon was barely observed. In addition, polyDEAM-grafted and polyNIPAM-grafted activated carbons showed temperature-dependent adsorption of acetic acid: the adsorbability of these activated carbon decreased above lower critical solution temperature of these polymers, which is about 32°C.     

Synthesis and Characterization of Poly(methyl methacrylate)-b-Polystyrene/TiO2 Nanocomposites Via Reversible Addition-Fragmentation Chain Transfer Polymerization

A diblock copolymer, poly(methyl methacrylate)-b-polystyrene (PMMA-b-PS), was grafted onto the surface of nano-titania (nano-TiO₂) successfully via reversible addition-fragmentation chain transfer (RAFT) polymerization. The surface of TiO₂ nanoparticles was modified initially by attaching dithioester groups to the surface using silane coupling agent 3-(chloropropyl)triethoxy silane and sodium ethyl xanthate. The polymerization of methyl methacrylate and styrene were then initiated and propagated on the TiO₂ surface by RAFT polymerization. The resulting composite nanoparticles were characterized by means of XPS, FT-IR, ¹H NMR and TGA. The results confirmed the successful grafting of poly(methyl methacrylate) (PMMA) and diblock copolymer chains onto the surface of TiO₂. The amount of PMMA grafted onto the TiO₂ surface increased with the polymerization time. Moreover, the kinetic studies revealed that the ln([M]₀/[M]), where [M]₀ is the initial and [M] is the time dependent monomer concentrations, increased linearly with the polymerization time, indicating the living characteristics of the RAFT polymerization.     

Structure and properties of cellulose graft copolymers. III. Cellulose–methyl methacrylate graft copolymers synthesized by the ceric ion method

The ceric ion-initiated graft copolymerization of methyl methacrylate onto wood cellulose was found to depend on the concentrations of initiator, monomer, and cellulose. The structure of cellulose—methyl methacrylate graft copolymers was studied by hydrolyzing away the cellulose backbone to isolate the grafted poly(methyl methacrylate) branches. The molecular weights and molecular weight distributions of the grafted poly(methyl methacrylate) were determined by using gel-permeation chromatography. The number-average (M?_n) molecular weights ranged from 36 000 to 160 000 and the polydispersity ratios (M?_w/M?_n) varied from 4.0 to 7.0. The grafting frequency or the number of poly(methyl methacrylate) branches per cellulose chain calculated from the per cent grafting and molecular weight data varied from 0.38 to 3.2. The structure of cellulose—methyl methacrylate graft copolymers and the effect of stepwise addition of initiator on the structure are discussed.     

Kinetic approach to radiation–induced grafting in the polyethylene–styrene system

To investigate the mechanism of radiation-induced grafting in this system, the increase of monomer concentration in the polyethylene film in styrene vapor was evaluated by measuring the weight increase and formulated to be V([M_∞] ? [M]). The decay of radical concentration was also measured by ESR and the rate constant of the decay was determined. The alkyl type radical was affected only a little by styrene, while the allyl type radical was much affected by styrene. A new computer investigation method was proposed to clarify the reaction mechanism. The data obtained were substituted into differential equations and used to calculate the pattern of increase of the degree of grafting for the preirradiation method with reaction in the vapor phase. Results of these calculations suggest that only allyl type radicals induce grafting reactions and that the grafting reaction seldom occurs in the region of grafted polystyrene.     

Radiation-induced grafting of styrene onto ultra-high molecular weight polyethylene powder and subsequent film fabrication for application as polymer electrolyte membranes: I. Influence of grafting conditions

Ultra-high molecular weight polyethylene (UHMWPE) powder was irradiated by gamma rays using a ⁶⁰Co source. Simultaneous and pre-irradiation grafting was performed in air and in inert atmosphere at room temperature. The monomer selected for grafting was styrene, since the styrene-grafted UHMWPE could be readily post-sulfonated to afford proton exchange membranes (PEMs). The effect of absorbed radiation dose and monomer concentration in methanol on the degree of grafting (DG) is discussed. It was found that the DG increases linearly with increase in the absorbed dose, grafting time and monomer concentration, reaching a maximum at a certain level. The order of rate dependence of grafting on monomer concentration was found to be 2.32. Furthermore, the apparent activation energy, calculated by plotting the Arrhenius curve, was 11.5 kJ/mole. Lower activation energy and high rate dependence on monomer concentration shows the facilitation of grafting onto powder substrate compared with film. The particle size of UHMWPE powder was measured before and after grafting and found to increase linearly with increase in level of grafting. FTIR-ATR analysis confirmed the styrene grafting. The grafted UHMWPE powder was then fabricated into film and post-sulfonated using chlorosulfonic acid for the purposes of evaluating the products as inexpensive PEM materials for fuel cells. The relationship of DG with degree of substitution (DS) of styrene per UHMWPE repeat unit and ion exchange capacity (IEC) is also presented.     

Reactive compatibilization of polyolefin/PET blends by melt grafting with glycidyl methacrylate

The melt free radical grafting of glycidyl methacrylate (GMA) onto high‐density polyethylene (HDPE) was carried out in Brabender internal mixer. The GMA content of the grafted HDPE (HDPE‐g‐GMA) was determined through FTIR by means of a calibration curve. The influence of reaction procedure, radical initiator concentration and addition of a co‐monomer (styrene) on the grafting efficiency was examined. Blends of poly(ethylene terephthalate) (PET) with HDPE and HDPE‐g‐GMA (75/25 w/w) were prepared by melt mixing in internal mixer. The morphology of the blends was then analysed by SEM microscopy. PET/HDPE‐g‐GMA blends displayed improved phase dispersion and interfacial adhesion as compared to unfanctionalized PET/HDPE blend.     

Radiation-induced grafting in the polyethylene–styrene system and differential thermal analysis of the grafted samples

The graft polymerization of styrene onto high-density polyethylene films was carried out by γ-irradiation in the vapor phase. Two methods were used for grafting in these experiments: a preirradiation method and a simultaneous irradiation method. The effects of these grafting methods on the reaction mechanism of grafting and on the properties of the grafted samples were investigated. The amounts of styrene homopolymer in the grafted samples is under 2% in the case of the preirradiation method and above 10% in the case of the simultaneous irradiation method. The activation energies were calculated to be 18 kcal/mole for grafting in the preirradiation method and 15 kcal/mole for weight increase of polyethylene films in styrene vapor. The difference in the dimensional expansion between in the direction of stretching and the direction prependicular to it is smaller with preirradiation grafting than with grafting by the simultaneous irradiation method. Differential thermal analysis of the grafted films shows an endothermic peak due thermal decomposition which decreases gradually from 450°C to 415°C with increase in degree of grafting from 30 to 60%. The lowering of this peak temperature appears at a lower degree of grafting when the preirradiation method is used. On the basis of these results, it is concluded that the reaction rate of radiation-induced grafting in the vapor phase depends closely upon the processes of adsorption, dissolution, and diffusion of styrene monomer in polyethylene films; in the case of simultaneous irradiation method, the reaction proceeds comparatively uniformly in the amorphous region, while in the case of the preirradiation method, the reaction proceeds mainly at the boundary of the crystalline and amorphous regions.     

Living radical graft polymerization of methyl methacrylate to polyethylene film with typical and reverse atom transfer radical polymerization

Nickel‐mediated atom transfer radical polymerization (ATRP) and iron‐mediated reverse ATRP were applied to the living radical graft polymerization of methyl methacrylate onto solid high‐density polyethylene (HDPE) films modified with 2,2,2‐tribromoethanol and benzophenone, respectively. The number‐average molecular weight (M_n) of the free poly(methyl methacrylate) (PMMA) produced simultaneously during grafting grew with the monomer conversion. The weight‐average molecular weight/number‐average molecular weight ratio (M_w/M_n) was small (<1.4), indicating a controlled polymerization. The grafting ratio showed a linear relation with M_n of the free PMMA for both reaction systems. With the same characteristics assumed for both free and graft PMMA, the grafting was controlled, and the increase in grafting ratio was ascribed to the growing chain length of the graft PMMA. In fact, M_n and M_w/M_n of the grafted PMMA chains cleaved from the polyethylene substrate were only slightly larger than those of the free PMMA chains, and this was confirmed in the system of nickel‐mediated ATRP. An appropriate period of UV preirradiation controlled the amount of initiation groups introduced to the HDPE film modified with benzophenone. The grafting ratio increased linearly with the preirradiation time. The graft polymerizations for both reaction systems proceeded in a controlled fashion. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 3350–3359, 2002     

Tailoring of polymers by combination of ionic and radical controlled polymerizations

Poly(methyl methacrylate)s with terminal bromine atom, prepared by bromination of anionically polymerized MMA, were used as ATRP macroinitiators giving di- and triblock copolymers with MMA, styrene and butyl acrylate blocks. Multifunctional ATRP macroinitiators were synthesized by introducing bromomethyl or 2-bromoacyloxy groups onto the main chain of polystyrene or poly(4-methyl styrene) and used for ATRP grafting of tert-butyl acrylate leading to densely grafted copolymers with more or less uniform grafts.     

Grafting of polymers onto a carbon‐fiber surface by ligand‐exchange reaction of poly(vinyl ferrocene‐co‐vinyl monomer) with polycondensed aromatic rings of the surface

To improve the surface of carbon fiber, the grafting reaction of copolymer containing vinyl ferrocene (VFE) onto a carbon‐fiber surface by a ligand‐exchange reaction between ferrocene moieties of the copolymer and polycondensed aromatic rings of carbon fiber was investigated. The copolymer containing VFE was prepared by the radical copolymerization of VFE with vinyl monomers, such as methyl methacrylate (MMA) and styrene, using 2,2′‐azobisisobutyronitrile as an initiator. By heating the carbon fiber with poly(VFE‐co‐MMA) (number‐average molecular weight: 2.1 × 10⁴) in the presence of aluminum chloride and aluminum powder, the copolymer was grafted onto the surface. The percentage of grafting reached 46.1%. On the contrary, in the absence of aluminum chloride, no grafting of the copolymer was observed. Therefore, it is considered that the copolymer was grafted onto the carbon‐fiber surface by a ligand‐exchange reaction between ferrocene moieties of the copolymer and polycondensed aromatic rings of carbon fiber. The molar number of grafted polymer chain on the carbon‐fiber surface decreased with increasing molecular weight of poly(VFE‐co‐MMA) because the steric hindrance of grafted copolymer on the carbon‐fiber surface increases with increasing molecular weight of poly(VFE‐co‐MMA). © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 1868–1875, 2002     

Photografting of vinyl polymers onto ultrafine inorganic particles: Photopolymerization of vinyl monomers initiated by AZO groups introduced onto these surfaces

The photografting of polymers onto ultrafine inorganic particles, such as silica and titanium oxide, initiated by azo groups introduced onto these surfaces was investigated. The introduction of azo groups onto the particles was achieved by the reaction of 4,4′-azobis(4-cyanopentanoic acid) with surface isocyanate groups, which were introduced by the treatment with tolylene 2,4-diisocyanate. It was found that the photopolymerization of vinyl monomers, such as methyl methacrylate (MMA), styrene, and N-vinylcarbazole, is initiated by ultrafine particles having azo groups. The corresponding polymers were effectively grafted onto these surfaces through the propagation of the polymer from the surface radicals formed by the photodecomposition of the azo groups: e.g., the percentage of grafting of PMMA and polystyrene onto silica was reached to 112 and 176%, respectively. The percentage of grafting onto silica in the graft polymerization initiated by photodecomposition of surface azo groups was much larger than that initiated by thermal decomposition. Polymer-grafted ultrafine particles thus obtained gave a stable colloidal dispersion in good solvents for the grafted chain. © 1994 John Wiley & Sons, Inc.     

Modification of polyethylene films by radiation grafting of glycidyl methacrylate and immobilization of β-cyclodextrin

Glycidyl methacrylate was grafted onto polyethylene films using a preirradiation method with γ rays. The effect of absorbed dose, monomer concentration, and reaction time on the degree of grafting was determined. The grafted samples were verified by FTIR-ATR spectroscopy. β-Cyclodextrin was immobilized onto polypropylene modified with glycidyl methacrylate, and the ability of the cavities of β-cyclodextrin to form inclusion complexes was demonstrated using the typically organic compound approach with m-toluic acid (3-MBA) as a probe.     

Radical graft polymerization of vinyl monomers onto nanoparticles in ionic liquid initiated by azo groups introduced onto the surface

The radical graft polymerization of vinyl monomers, such as styrene and methyl methacrylate, initiated by azo groups introduced onto silica nanoparticle and carbon black surfaces in room temperature ionic liquid (IL) were investigated. In this work, 1‐butyl‐3‐methylimidazolium hexafluorophosphate ([C₄mim][PF₆]) was used as IL. The percentage of polystyrene and poly(methyl methacrylate) grafting onto silica nanoparticle and carbon black increased with increasing reaction time. The percentage of grafting in IL was much larger than that in 1,4‐dioxane. The molecular weight of polystyrene grafted onto the silica surface in IL was almost equal to that in 1,4‐dioxane. The result indicates that the amount of grafted polystyrene in IL is five times that in 1,4‐dioxane. This may be due to the fact that lifetime of the surface radical formed by the group of azo is prolonged because of high viscosity of IL. Therefore, the surface azo groups were effectively used as initiating sites for the graft polymerization. In addition, the reduction of waste solvent was achieved by use of IL as reaction solvent, because unreacted monomer could be removed under vacuum after the reaction and the reuse of IL was easily achieved. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 1143–1149, 2007     

Study on grafting of different types of acrylic monomers onto natural rubber by γ-rays

 A comparative study of various acrylic monomers for grafting onto natural rubber was done. The stability of natural rubber latex (NRL) against coagulum with monomer, mechanical properties of grafted rubbers and percent of grafting were investigated. The NRL with monomers, methylacrylate (MA), ethylacrylate (EA) and n-butylacrylate (n-BA), is unstable but it is stable with methyl methacrylate (MMA), n-butyl methacrylate (BMA) and cyclohexyl methacrylate (CHMA). The mechanical properties and degree of grafting attained a maximum at a total radiation dose of 4 kGy. The values of tensile properties of MMA and CHMA grafted rubbers are almost similar, and higher than those of BMA grafted rubbers. On the other hand, the degree of grafting for CHMA is higher than those of MMA and BMA grafted rubbers. The infrared (IR) spectra of monomer grafted natural rubber were also studied.     

Kinetics of radiation-induced grafting reactions. I. Polyethylene–styrene systems

By means of bromine labeling and ESR, the grafting reactions of styrene onto preirradiated polyethylene have been investigated. Not all the radicals produced by irradiations participate in grafting reactions all together, but they are rendered active bit by bit by the swelling of crystalline parts of polyethylene. The growing rates for polystyryl graft chains at 20°C decrease from 4 monomer units/active site/sec to one-fourth the initial value after 100 min. On the contrary, the average lifetimes increase from <10³ sec to >2.6 × 10³ sec. The number-average molecular weight of graft chains also increases with reaction times and rises to 3.5 × 10⁵ after 90 min at 20°C.     

Changes in row structure of extruded polyethylene film in grafting with styrene. II. Copolymer morphology

The morphology of extruded high-density polyethylene film grafted with styrene was studied by transmission electron microscopy of thin stained sections. Near the film surface grafted polystyrene was confined to amorphous layers between lamellar crystals of polyethylene. In the film interior separate polystyrene domains were also formed and became predominant in grafting in diluted styrene. The deciding factor for the location of grafted polystyrene is the chain length because only long chains can coalesce in large separate zones. The polystyrene zones expand by cracking the stacks of lamellae along the lamellar normals. Straightening of the twisted crystalline lamellae of polyethylene occurred in grafting. “Bubbles” of styrene homopolymer were formed under conditions of high monomer concentration. The effect of staining the graft by the Kanig method² was also discussed.     

Reduction of the Thrombogenicity of Polyethylene Membranes by Radiation Grafting

A new anti-thrombosis dialytic membrane with a hydrophilic-hydrophobic microphase structure was prepared by pre-irradiation grafting of -hydroxyethyl methacrylate (HEMA) and styrene (St) onto polyethylene (PE) membranes. The effects of reaction conditions on the degree of grafting were determined, and the properties of the grafted films were investigated. Compared with PE grafted with hydrophilic monomer, the antithrombogenicity and permeability of the PE-g-(HEMA-co-St) were 30 and 15 times higher than that of the ungrafted films, respectively, if the volume ratio (HEMA:St) is about 1:1.