Non-bioaccumulative, environmentally preferable stabilizer architectures for the dispersion polymerization of MMA in supercritical CO2

To overcome the environmental concerns associated with long-chain perfluorinated compounds, in this report, non-bioaccumulative, environmentally friendly stabilizer architectures based on short-chain fluorinated polymers have been designed for the dispersion polymerization of methyl methacrylate (MMA) in supercritical CO₂. Random copolymers composed of 2-(diisopropylamino)ethyl methacrylate (DPAEMA) and 2,2,3,3,4,4,4-heptafluorobutyl methacrylate (FBMA) or 2,2,3,3,4,4,5,5-octafluoropentyl methacrylate were prepared with various comonomer ratios and utilized as stabilizers. It was found that the copolymers effectively stabilized PMMA latexes in CO₂, leading to the formation of free-flowing, spherical PMMA particles. With increase in the concentration of the stabilizer poly(FBMA-co-DPAEMA) from 2% to 6% (w/w with respected to MMA), the particles diameter decreased from 3.02 to 1.0 μm.     

Dispersion polymerization of MMA in supercritical CO2 stabilized by random copolymers of 1H,1H–perfluorooctyl methacrylate and 2‐(dimethylaminoethyl methacrylate)

A series of random copolymers, composed of 1H,1H‐perfluorooctyl methacrylate (FOMA) and 2‐dimethylaminoethyl methacrylate (DMAEMA) were prepared as stabilizers for the dispersion polymerization of methyl methacrylate in supercritical CO₂ (scCO₂). Free‐flowing, spherical poly(methyl methacrylate) (PMMA) particles were produced in high yield by the effective stabilization of poly(FOMA‐co‐DMAEMA) containing 34–67 w/w % (15–41 m/m %) FOMA structural units. Less stabilized but micron‐sized discrete particles could be obtained even with 25 w/w % (10 m/m %) FOMA stabilizer. The result showed that the composition of copolymeric stabilizers had a dramatic effect on the size and morphology of PMMA. The particle size was controllable with the surfactant concentration. The effect of the monomer concentration and the initial pressure on the polymerization was also investigated. The dry polymer powder obtained from dispersion polymerization could be redispersed to form stable aqueous latexes in an acidic buffered solution (pH = 2.1) by an electrostatic stabilization mechanism due to the ionization of DMAEMA units in the stabilizer. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 1365–1375, 2008     

Crystallization of titania ultra-fine particles from peroxotitanic acid in aqueous solution in the present of polymer and incorporation into poly(methyl methacylate) via dispersion in organic solvent

We report a novel strategy for incorporation of titanium dioxide (TiO₂) particles, which were crystallized from peroxotitanic acid in the presence of hydrophilic polymer by hydrothermal treatment in aqueous solution, into poly(methyl methacrylate) (PMMA) via dispersion into chloroform. Dispersion of TiO₂ particles into chloroform was achieved by solvent change from water to chloroform in aid of amphiphilic polymer dispersant, poly(N-vinyl pyrrolidone) (PVP), poly(N-vinyl pyrrolidone-co-methyl methacrylate) (PVP-co-PMMA), poly(N-vinyl pyrrolidone-block-methyl methacrylate) (PVP-b-PMMA) through azeotropical removal of water. Incorporation of TiO₂ particles into PMMA was carried out by a casting process of a mixture of TiO₂ particles dispersed with PVP₁₅₄-b-PMMA₁₅₆ in chloroform and PMMA on a glass substrate. Resultant hybrid film containing TiO₂ less than 10 wt.% showed high transparency in visible region attributable to homogeneous dispersion into PMMA matrix. The refractive index of the hybrid films increased with TiO₂ content and agreed with the calculated values.     

Poly(methyl methacrylate) dispersions in decane stabilized by a diblock copolymer

In a dispersion polymerization, the monomer is miscible with the reaction medium, while the resulting polymer is insoluble under the same conditions. The macroscopic precipitation of the polymer is prevented by a steric stabilizer. Methyl methacrylate was polymerized in decane in presence of polystyrene-block-poly(ethylene-co-propylene) and spherical dispersion particles of poly(methyl methacrylate) (PMMA) were obtained. The static light scattering yielded molar masses of particles in the range 4 × 10⁷ to 7 × 10⁹ g mol⁻¹. Dynamic light scattering provided the hydrodynamic radii from 60 to 190 nm and also information on the non-uniformity of the particles. The relations between the characteristics of the dispersion particles (concentration of components, particle mass and dimensions, molar mass of PMMA chains, surface density of stabilizing chains, etc.) were looked for. The kinetics of polymerization seems to be only little affected by the colloidal character of the system.     

Dispersion Polymerization of Methyl Methacrylate in Supercritical Carbon Dioxide in the Presence of Random Copolymers

Summary: Statistical random copolymers of 1H,1H‐perfluorooctyl methacrylate and 2‐dimethylaminoethyl methacrylate, poly(FOMA‐co‐DMAEMA), effectively stabilized the dispersion polymerization of methyl methacrylate in supercritical carbon dioxide. Free‐flowing, micron‐sized spherical PMMA particles could be produced with poly(FOMA‐co‐DMAEMA) containing 34 w/w% FOMA.

SEM image of PMMA particles prepared with poly(FOMA‐co‐DMAEMA) (34:66).     

Dispersion polymerization of styrene in supercritical carbon dioxide using monofunctional perfluoropolyether and silicone-containing fluoroacrylate stabilizers

The free radical dispersion polymerization of styrene was carried out in supercritical carbon dioxide (scCO₂) using two different stabilizers. The polymerizations are performed in the presence of poly(heptadecafluorodecyl acrylate-co-tris(trimethylsilyloxy)silyllpropyl methacrylate) p(HDFDA-co-SiMA) and a commercially available carboxylic acid-terminated perfluoropolyether (Krytox^® 157FSL) as polymerization stabilizers. Dry, fine powdered spherical polystyrene particles were produced under optimised conditions. The resulting high yield of spherical and relatively uniform micron-size polystyrene particles were formed utilizing various amounts of p(HDFDA-co-SiMA) random copolymer. However, it was observed that Krytox^® 157FSL was not a good stabilizer as p(HDFDA-co-SiMA) for the dispersion polymerization of styrene. The particle diameter was shown to be dependent on the type of the stabilizer and the weight percent of the stabilizer added to the system. The effect of varying the concentrations of stabilizers and initiator, reaction time and reaction pressure upon the polymerization yield, molar mass and morphology of polystyrene have been investigated.     

Investigation of cationic soapless P(St-<Emphasis Type="Italic">co</Emphasis>-DMAEMA) latex and its electrostatic adsorption of laponite

Cationic poly(styrene-co-N,N-dimethylaminoethyl methacrylate) (P(St-co-DMAEMA)) latexes were prepared in the absence of surfactant by using 2,2’ -azobis (2-methylpropionamidine) dihydrochloride (AIBA) as the initiator. The effects of the AIBA concentration, HCl/DMAEMA molar ratio and DMAEMA amount on the emulsion polymerization and the latex properties were investigated. The particle morphology and size, the zeta potential and the amino distribution of the P(St-co-DMAEMA) latexes were characterized by transmission electron microscope (TEM), dynamic light scattering (DLS) and conductometric titration, respectively. Results showed that the emulsion polymerization performed smoothly with high monomer conversion and narrow particle size distribution under the optimized conditions with AIBA concentration of 1 wt%, HCl/DMAEMA molar ratio of 1.2 and DMAEMA content of 5 wt%. The diameter of the dried latex particles decreased and the density of amino groups on the particle surfaces increased with increasing the DMAEMA content. The zeta potential of the P(St-co-DMAEMA) latexes was pH-dependent and the zero point was around at pH 7.2. A facile method was developed to fabricate P(St-co-DMAEMA)/laponite hybrid nanoparticles via electrostatic adsorption, in which the loading capacity of laponite platelets reached 17.7 wt%, and the resultant hybrid nanoparticles showed good thermal stability.     

Effective dispersion of fullerene with methacrylate copolymer in organic solvent and poly(methyl methacrylate)

Dispersion of fullerene, C₆₀, by addition of polymethacrylate dispersant in methyl methacrylate (MMA) and incorporation of C₆₀ into poly(methyl methacrylate) (PMMA) were investigated. Copolymers synthesized by radical copolymerization of MMA and 2-naphthyl methacrylate (NMA), poly(MMA-co-NMA), effectively dispersed C₆₀ in MMA to form clusters of 20?nm. In these cases, addition of minimal 110 naphthyl groups per unit C₆₀ molecule afforded to give clusters with minimum of 20?nm sizes. Furthermore, block copolymers, poly(MMA-b-NMA) with MMA/NMA mole ratio from 12:1 to 20:1, also efficiently dispersed C₆₀ to give formation of clusters of 20?nm size by addition of minimal 40 naphthyl groups per unit C₆₀ molecule, which was corresponding to approximate nine layers of naphthyl group in block copolymer adsorbed on the surface of the cluster. Hybrid films of C₆₀/PMMA, prepared by casting of C₆₀-dispersed solution containing PMMA, exhibited absorbance at 400?nm linearly increased with C₆₀ content.     

Dual-seeded dispersion polymerization: Effect of different polymerization conditions on the shape of the produced particles

Dual-seeded dispersion polymerization (DSDP) of 2-ethylhexyl methacrylate with polystyrene (PS) and poly(methyl methacrylate) (PMMA) seed beads in the presence of saturated hydrocarbon droplets followed by evaporation of the hydrocarbon was studied. The effect of various polymerization conditions including initiator type and content, stabilizer type and concentration, and different hydrocarbon’s content on the shape of the obtained particles was investigated. The increase of concentration of 2,2'-azobis(isobutyronitrile) (AIBN) had no effect on the shape of the produced almond-shell-like PS particles, although it contributes in the formation of associated composite particles along with larger poly(2-ethylhexyl methacrylate) (PEHMA) beads produced by secondary nucleation. The experimental results showed that other initiators led to the formation of stable golf-ball-like PMMA particles as well as PS ones with symmetric shape. The type of stabilizer did not affect the shape of the particles. This observation suggests that unique almond-shelllike PS particles can be produced through a stabilizer-free DSDP process. The lowering of the concentration of hydrocarbons with long alkyl chains yielded stable disc-like PMMA particles. The formation of functional almond-shell-like particles by using light hydrocarbons was another interesting finding of this research.     

Synthesis of poly[(2‐oxo‐1,3‐dioxolane‐4‐yl) methyl methacrylate‐co‐ethyl acrylate] by incorporation of carbon dioxide into epoxide polymer and the miscibility behavior of its blends with poly(methyl methacrylate) or poly(vinyl chloride)

This study was related to the investigation of the chemical fixation of carbon dioxide to a copolymer bearing epoxide and the application of the cyclic carbonate group containing copolymer‐to‐polymer blends. In the synthesis of poly[(2‐oxo‐1,3‐dioxolane‐4‐yl) methyl methacrylate‐co‐ethyl acrylate] [poly(DOMA‐co‐EA)] from poly(glycidyl methacrylate‐co‐ethyl acrylate) [poly(GMA‐co‐EA)] and CO₂, quaternary ammonium salts showed good catalytic activity. The films of poly(DOMA‐co‐EA) with poly(methyl methacrylate) (PMMA) or poly(vinyl chloride) (PVC) blends were cast from N,N′‐dimethylformamide solution. The miscibility of the blends of poly(DOMA‐co‐EA) with PMMA or PVC have been investigated both by DSC and visual inspection of the blends. The optical clarity test and DSC analysis showed that poly(DOMA‐co‐EA) containing blends were miscible over the whole composition range. The miscibility behaviors were discussed in terms of Fourier transform infrared spectra and interaction parameters based on the binary interaction model. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 1472–1480, 2001     

Seed Dispersion Polymerization to Micron-Size Monodisperse Polymer Particles

Abstract

Seed dispersion polymerization of methyl methacrylate (MMA) in the presence of monodisperse PMMA particles was carried out in an aqueous methanol using poly(methacrylic acid) stabilizer. The polymerization using 2. 5 μ. m-sized seed particles gave monodisperse PMMA particles in the diameter up to 4. 9 μm. The solvent composition and monomer concentration greatly affected the polymerization behavior. Under appropriate conditions, monodisperse PMMA particles in the diameter up to 8. 9 μ, m was prepared from 4. 6 μm-sized seed particles. The seed dispersion polymerization of styrene in the presence of the seed particles produced monodisperse PMMA-polystyrene particles in the micron range. The particles were supposed to have a structure consisting of PMMA-core and polystyrene-shell from ESCA analysis.     

Synthesis of functional graft copolymers by solution copolymerization and their evaluation as dispersants in nonaqueous phase dispersion polymerization

The poly(HEMA‐co‐MMA‐g‐PMMA) graft copolymer was prepared with a poly(methyl methacrylate) (PMMA) macromonomer, 2‐hydroxyethyl methacrylate (HEMA), and methyl methacrylate (MMA), and its application as a dispersant for the nonaqueous phase dispersion polymerization of polystyrene (PST) was investigated. Monodisperse PST particles were obtained with two‐dimensionally tailored graft copolymers, with the number of grafted chains controlled and the polar component (HEMA) in the backbone chains balanced. As for the reactor, a stirred vessel with moderate agitation yielded uniform polymer particles, whereas sealed glass ampules with an overturning motion yielded broader size distributions. Increasing the polarity of the solvent in the continuous phase yielded smaller polymer particles with a gradual deterioration of monodispersity. Uniform polymer particles with a coefficient of variation of less than 6% were obtained up to 30 wt % solid contents. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 1788–1798, 2003     

Synthesis of poly(vinylidene chloride)-based composite latexes by emulsion polymerization from epoxy functional seeds for improved thermal stability

Poly(glycidyl methacrylate-co-butyl methacrylate)/poly(vinylidene chloride-co-methyl acrylate) (poly(GMA-co-BMA)/poly(VDC-co-MA)) composite latexes have been successfully synthesized via a two-stage emulsion polymerization process. In a first step, emulsion copolymerization of GMA and BMA was carried out in optimized conditions (low temperature, neutral pH, starved-feed conditions) to both limit the hydrolysis of epoxy groups and obtain small particle size (typically 30-50 nm size range). Composite latexes were then obtained by a second-stage seeded copolymerization of VDC and MA in the presence of tetrasodium pyrophosphate to control the pH and reach high molecular weight, leading to partial encapsulation of the seed particles (snow-man morphology, in agreement with theoretical expectations). Thermogravimetric analyses performed on the resulting composite particles showed that the epoxy-functionalized seed polymer behaved as an efficient thermal stabilizer of PVDC.     

Copolymer with long chain alkyl group as stabilizer in the preparation of biodegradable polyester particle

Poly(eicosyl methacrylate‐co‐2‐hydroxyethyl methacrylate) is synthesized by free radical polymerization of eicosyl methacrylate and 2‐hydroxyethyl methacrylate by using 2,2′‐azobisisobutyronitrile as initiator in N,N‐dimethylformamide at 80°C. Copolymers of different molecular weights are synthesized and well characterized by different analytical techniques and used as a stabilizer in the preparation of polycaprolactone and polylactic acid particles by solvent evaporation method. The formation of the polymer particles and its morphology with respect to the stabilizer molecular weights, concentration, and reaction time are studied. Well dispersed poly(caprolactone) and poly(lactic acid) particles are formed, which demonstrated the efficiency of the copolymeric stabilizer. Polymer particle sizes and its stability depend on the molecular weights and concentration of the stabilizer. The surface morphology and particle sizes of the prepared particles are characterized by field emission scanning electron microscope.     

Effect of colloidal stabilizer on the shape of polystyrene/poly(methyl methacrylate) composite particles prepared in aqueous medium by the solvent evaporation method

Effects of the kind and concentration of stabilizers on the nonspherical shape of polystyrene (PS)/poly(methyl methacrylate) (PMMA) composite particles prepared by release of toluene from PS/PMMA/toluene droplets dispersed in stabilizer aqueous solution were examined. In the case of poly(vinyl alcohol), the surfaces of the obtained particles always had a single dimple. In the case of sodium dodecyl sulfate (SDS), the shapes of the composite particles changed from the dimple, via acorn, to spherical with increasing SDS concentration. It was clarified that the dimple and acorn shapes of the PS/PMMA composite particles were caused by contraction of the PS phase after hardening of the PMMA phase in excentered core-shell and hemisphere morphologies, respectively, which were formed by phase separation during toluene evaporation.     

Study on the PMMA/GO nanocomposites with good thermal stability prepared by in situ Pickering emulsion polymerization

Graphene oxide (GO) is used as a stabilizer in the Pickering emulsion polymerization of methyl methacrylate (MMA) to prepare PMMA/GO nanocomposites. Transmission electron microscope studies of the emulsion polymerization products showed that the average diameter of nanocomposite particles was about 150 nm, the transparent GO flakes covered the surface of the particles, and were well dispersed in polymer matrix. The influence of GO on the thermal stability of PMMA was investigated by thermogravimetry analysis and differential scanning calorimetry. The results showed that the thermal stability and the glass transition temperature (T _g) of PMMA/GO nanocomposites were improved obviously compared with PMMA. The apparent activation energy (E _a) for the degradation process of PMMA/GO nanocomposites was evaluated by Kissinger method, which indicated that their E _a s were much higher than those of PMMA both in nitrogen and air atmosphere.     

Synthesis of cross-linked poly(methyl methacrylate) via dispersion polymerization in supercritical carbon dioxide

Cross-linked poly(methyl methacrylate) particles were prepared via dispersion polymerization in supercritical carbon dioxide (scCO₂) using poly(heptadecafluorodecyl methacrylate) (PHDFDMA) and 2,2′-azobisisobutyronitrile as the dispersant and the initiator, respectively. The following chemicals were used as cross-linking agents: ethylene glycol dimethacrylate (EGDMA), 1,4-buthanediol di(meth)acrylate (1,4-BD(M)A), and trimethylolpropane trimethacrylate. PHDFDMA was synthesized by solution polymerization in scCO₂. We investigated the effect of the chemical structure, concentration of the cross-linking agents, reaction pressure, and CO₂ density on the morphology, the polydispersity, and the cross-linking density of polymer particles. The resulting polymer particle was characterized by field emission SEM, differential scanning calorimetry, and thermal gravimetric analysis. The cross-linked PMMA particles is more agglomerate as the cross-linking agent concentration increased and as pressure decreased at constant temperature. Glass-transition temperature (T _g) of the resulting polymer increased as the cross-linking agent increased with temperature and pressure increasing at the same CO₂ density. Decomposition temperature is slightly increased as 1,4-BDA concentration increased. From these results, we can confirm that the thermal stability of the polymer increased as the cross-linking agent and EGDMA is the best cross-linking agent in term of the thermal stability.     

Synthesis of polystyrene/SiO2 composite microparticles by dispersion polymerization in supercritical fluid

A novel synthetic route to prepare polystyrene/SiO₂ composite microparticles in supercritical carbon dioxide (scCO₂) is presented. Silica particles with the size of 130 nm which were surface-modified with 3-(trimethoxysilyl) propyl methacrylate were used as seeds in the dispersion polymerization of styrene in the presence of a polymeric stabilizer, poly(1,1-dihydroheptafluorobutyl methacrylate-co-diisopropylaminoethyl methacrylate) to produce dry composite particles. The transmission electron microscopy analysis revealed that the composite microspheres contained several silica particles.     

Shape of the particles produced by seeded dispersion polymerization of styrene

In this work, seeded dispersion polymerization of styrene was carried out in the presence of various types of seed particles. We found that in the case of polystyrene and poly(methyl methacrylate) seeds, the shape of the resulting particles remained spherical. For styrene/poly(nbutyl methacrylate) (PnBMA) and styrene/poly(lauryl methacrylate) seeding particles, raspberry like particles were produced along with those of occluded morphology. We studied the effects of various polymerization factors such as concentrations of a stabilizer, an initiator, and a monomer, a weight ratio of methanol to water, a type of initiator, weight ratio of styrene to Pn-BMA seed particles, and polymerization temperature on the formation of these raspberry-like particles. The experimental results showed that the increase of concentrations of the initiator and the stabilizer as well as that of methanol favors the formation of such particles by increasing their surface roughness. An increase of the temperature of polymerization had the same effect on the morphology of resulting product. We hypothesized that the nucleation and growth of specifically fine-structured polystyrene domains on the surface of the Pn-BMA particles guides the formation of non-linear morphology during seeded polymerization in colloidal solution.