Experimental investigation and approximation of the temperature-dependent stiffness of short-fiber reinforced polymers

In order to predict the effective material properties of a short-fiber reinforced polymer (SFRP), homogenization of elastic properties with the self-consistent (SC) scheme and the interaction direct derivative (IDD) method is performed by means of µCT data describing the microstructure of the composite material. Using dynamic mechanical analysis (DMA), the material properties of both, polypropylene and fiber reinforced polypropylene are investigated by tensile tests under thermal load. The measured storage modulus of the matrix material is used as input parameter for the homogenization scheme. The effective properties of SFRP are compared to experimental results from DMA. (© 2015 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)     

Mean and full field homogenization of artificial long fiber reinforced thermoset polymers

Based on two artificial microstructures representing a long fiber reinforced thermoset material, the effective linear elastic material properties are calculated by both a mean and a full field homogenization method. Concerning the mean field method, the effective elastic material properties are approximated using the homogenization scheme by Mori and Tanaka, formulated explicitly in terms of orientation averages. This allows to use orienation tensors of 2nd and 4th order describing the orientation information on the micro level. The full field method is based on the fast Fourier transformation (FFT), for which the effective material properties are determined by volume averaging. The comparison between both methods show good agreements, the deviations are in the range between 2% and 12%. (© 2017 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)     

Numerical homogenization of composite structures with rhombic fiber arrangements

A numerical procedure is developed to determine effective material properties of unidirectional fiber reinforced composites with rhombic fiber arrangements. With the assumption of a periodic micro structure a representative volume element (RVE) is considered, where the phases have isotropic or transversely isotropic material characterizations. The interface between the phases is treated as perfect. The procedure handles the primary non-rectangular periodicity with homogenization techniques based on finite element models. Due to appropriate boundary conditions applied to the RVE elastic effective coefficients are derived. Six different boundary condition states are required to get all coefficients of the stiffness tensor. Results are listed and compared with other publications and good agreements are shown. Furthermore new results are presented, which exhibit the orthotropic behavior of such composites caused by the rhombic fiber arrangement. (© 2011 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)     

Optimal Experimental Design to Identify the Average Stress-Strain Response in Short Fiber-Reinforced Plastics

We show how to use optimal experimental design methods for the parameter identification of short fiber reinforced plastic (SFRP) materials. The experimental data is given by computer simulations of representative volume elements (RVE) of the SFRP material. The experiments are designed such that a minimal number of RVE simulations is required and that the model response attains a minimal variance for a class of strains and fiber orientations. (© 2016 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)     

A comparison of mean field homogenization schemes for short fiber reinforced thermoplastics

Different mean field homogenization methods are applied to a short glass fiber reinforced polybutylene terephthalate. The different models' predictions for the anisotropic effective elastic properties are assessed and compared to experimental data from tensile tests. Additionally, the estimation of fiber stresses and the influence of the fiber length distribution is studied. (© 2017 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)     

Modeling and homogenization of textile reinforced composites based on the isogeometric analysis

In this contribution, the isogeometric analysis is used to compute the effective material properties of textile reinforced composites. The isogeometric analysis based on non-uniform rational B-splines (NURBS) provides an efficient approach for numerical modeling because there is no need for a mesh generation. There are further advantages such as the availability of a geometry representation based on NURBS in computer-aided design software and the possibility to apply different refinement methods which do not change the geometry of the numerical model. These properties motivate the combination of the isogeometric analysis with the homogenization method. Therefor, the unit cell model representing the inner architecture of a textile reinforced composite is defined using NURBS. In order to compute the effective mechanical properties of the heterogeneous material, the homogenization method with periodic boundary conditions is applied. Finally, two examples demonstrate the advantages of this approach. (© 2011 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)     

Micromechanical material models for polymer composites through advanced numerical simulation techniques

The paper deals with the determination of macroscopic material properties of polymer composites by meso-mechanical numerical modeling. Focus is laid on the methodology how to build up appropriate representative volume elements (RVE) to describe the microstructure of spherical-particles and fibers reinforced composites and how to apply appropriate 3D boundary conditions. The work includes the comparison of the effective material parameters calculated through numerical homogenization of our FE-models with existing analytical formulations as well as with experimental data. (© 2009 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)     

A RVE-based micro mechanical model for short fiber reinforced plastic materials including matrix damage and fiber fracture

The representative volume element (RVE) method is applied to a fiber reinforced polymer material undergoing matrix damage and fiber fracture. Results of RVE computations are compared to uniaxial tensile tests performed with the composite material. It is shown that the macroscopic behavior of the composite material can accurately be predicted by RVE computations. (© 2011 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)     

On the simulation of textile reinforced composites and structures

This paper presents experimental and numerical methods to perform simulations of the mechanical behavior of textile reinforced composites and structures. The first aspect considered refers to the meso-to-macro transition in the framework of the finite element (FE) method. Regarding an effective modelling strategy the Binary Model is used to represent the discretized complex architecture of the composite. To simulate the local response and to compute the macroscopic stress and stiffness undergoing small strain a user routine is developed. The results are transfered to the macroscopic model during the solution process. The second aspect concerns the configuration of the fiber orientation and textile shear deformation in complex structural components. To take these deformations which affect the macroscopic material properties into account they are regarded in a macroscopic FE model. (© 2006 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim)     

Development of an elastic-plastic constitutive model for highly anisotropic materials

Homogenization methods are used to obtain the effective properties of highly anisotropic materials such like textile reinforced composites. The state of the art is the utilization of this method to compute elastic properties. But the consideration of inelastic and anisotropic properties requires the application of more advanced techniques such as the FE²-method. Due to the high numerical effort induced by this approach, this paper presents a new method to evaluate inelastic properties of an heterogeneous elastic-plastic material. The parameters describing the inelastic properties require a modification of the return mapping algorithm which is used for the numerical implementation. Finally, the verification shows the accuracy of the results obtained with this new homogenization method. (© 2010 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)     

Homogenization of fibre composites using X-FEM

A successful material design process for novel textile reinforced composites requires an integrated simulation of the material behaviour and the estimation of the effective properties used in a macroscopic structural analysis. In this context the Extended Finite Element Method (X-FEM) is used to model the behavior of materials that show a complex structure on the mesoscale efficiently. A homogenization technique is applied to compute effective macroscopic stiffness parameters. This contribution gives an outline of the implementation of the X-FEM for complex multi-material structures. A modelling procedure is presented that allows for the automated generation of an extended finite element model for a specific representative volume element. Furthermore, the problem of branching material interfaces arising from complex textile reinforcement architectures in combination with high fibre volume fractions will be addressed and an appropriate solution is proposed. (© 2006 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim)     

Comparison of hyperelastic 2‐D and 3‐D model foams at large deformations

The influence of the modeling dimension on the determination of effective properties for hyperelastic foams is investigated by means of regular 2‐D and 3‐D model foams. For calculating the effective stress‐strain relationships of both microstructures, a strain energy based homogenization procedure is employed. The results from numerical analyses show that with a 2‐D model foam the basic deformation mechanisms of the 3‐D model can be captured. Nevertheless, due to the distinct quantitative deviations found from the homogenization analyses, 3‐D modeling approaches should be used if quantitative predictions for the effective material properties are required. (© 2004 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Flow-induced anisotropic viscosity in short fiber reinforced polymers

The commonly used flow models for fiber reinforced polymers often neglect the flow induced mechanical anisotropy of the suspension. With an increasing fiber volume fraction, this plays, however, an important role. There are some models which count on this effect, they are, however, phenomenological and require a fitted model parameter. In this paper, a micromechanically based constitutive law is proposed which considers the flow induced anisotropic viscosity of the fiber suspension. The introduced viscosity tensor can handle arbitrary anisotropy of the fluid-fiber mixture depending on the actual fiber orientation distribution. A homogenization method for unidirectional structures in contribution with orientation averaging is used to determine the effective viscosity tensor. The motion of rigid ellipsoidal fibers induced by the flow of the matrix material is described by Jeffery's equation. A numerical implementation of the introduced model is applied to representative flow modes. The calculated stress values are analyzed in transient and stationary flow cases. They show a less pronounced anisotropic viscous behaviour in every investigated case compared to the results obtained by the use of the Dinh-Armstrong constitutive law. The reason for the qualitative difference is that the presented model depends on the complete orientation information, while the other one is linear in the fourth-order fiber orientation tensor. (© 2016 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)     

Characterization of short fiber reinforced polymers

This contribution presents ideas, how composite materials can be characterized with respect to experimental testing. The material properties of the investigated short glass fiber reinforced polymer are obtained by providing results from the experiment in order to seperate different material effects, such as elasticity, plasticity, damage, viscoelasticity, compressibility and anisotropy. Therefore, at first, linear uniaxial tensile tests with cyclic loadings have been realized. The application of the material in this work is the machining by a three-dimensional forming process. Hence, multiaxial loadings have to be additionally taken into account matching these conditions. In order to provide more information, biaxial tensile tests have to be realized using a testing device supplying the additional necessary experimental data [1, 2]. A final aim of this work is to develope a verification experiment representing the three-dimensional forming process as realistically as possible, e. g. a Nakajima test [4]. For this case, a three-dimensional optical analysis in order to get the necessary measurement data, is indispensable to realize an inverse method [3] by comparing the information of the complete deformation field as well as the force data of the experiment using a given material model. (© 2015 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)     

Microscale modelling and homogenization of fiber structured materials

Various phenomena occurring on the macrosscale result from physical and mechanical behaviour on the microscale [1]. For the mechanical modeling and simulation of the heterogeneous composition of fiber structured material, in addition to the material properties the contact between the fibers has to be taken into account. The material behaviour is strongly influenced by the material properties of the fiber, but also by the geometrical structure. Periodically arranged fibers like woven, knitted or plaited fabrics and randomly oriented ones like fleece can be distinguished in their arrangement. In consideration of different lengthscales the problem involves, it is necessary to introduce a multiscale approach based on the concept of a representative volume element (RVE). The macro-micro scale transition requires a method to impose the deformation gradient on the RVE by suited boundary conditions. The reversing scale transition, based on the HILL-MANDEL condition, requires the equality of the macroscopic average of the variation of work on the RVE and the local variation of the work on the macroscale [2]. For the micro-macro transition the averaged stresses have to be extracted by a homogenization scheme. From these results an effective material law can be derived. Beside the theoretical aspects, we present the stress-strain relation for RVE-models and different boundary conditions. (© 2011 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)     

Multiscale modeling of continuous fiber and fabric reinforced rubber components

Fabric or continuous fiber reinforced rubber components (e.g. tires, air springs, industrial hoses, conveyor belts or membranes) are underlying high deformations in application and show a complex, nonlinear material behavior. A particular challenge depicts the simulation of these composites. In this contribution we show the identification of the stress and strain distributions by using an uncoupled multiscale modeling method, see [1]. Within this method, two representation levels are described: One, the meso level, where all constituents of the composite are shown in a discrete manner by a representative volume element (RVE) and secondly, the macro level, where the structural behavior of the component is defined by a smeared anisotropic hyperelastic constitutive law. Uncoupled means that the RVE does not drive the macroscopic material behavior directly as in a coupled approach, where a RVE boundary value problem has to be solved at every integration point of the macro level. Thus an uncoupled approach leads to a tremendous reduction in numerical effort because the boundary value problem of a RVE just has to be solved at a point of interest, see [1]. However, the uncoupled scale transition has to fulfill the HILL–MANDEL condition of energetic equivalence of both scales. We show the calibration of material parameters for a given constitutive model for fiber reinforced rubber by fitting experimental data on the macro level. Additionally, we demonstrate the determination of effective properties of the yarns. Finally, we compare the energies of both scales in terms of compliance with the HILL–MANDEL condition by using the example of a biaxial loaded sample and discuss the consequences for the mesoscopic level. (© 2014 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)     

Dynamic analysis of functionally graded nanocomposite beams reinforced by randomly oriented carbon nanotube under the action of moving load

This work deals with a study of the vibrational properties of functionally graded nanocomposite beams reinforced by randomly oriented straight single-walled carbon nanotubes (SWCNTs) under the actions of moving load. Timoshenko and Euler-Bernoulli beam theories are used to evaluate dynamic characteristics of the beam. The Eshelby-Mori-Tanaka approach based on an equivalent fiber is used to investigate the material properties of the beam. An embedded carbon nanotube in a polymer matrix and its surrounding inter-phase is replaced with an equivalent fiber for predicting the mechanical properties of the carbon nanotube/polymer composite. The primary contribution of the present work deals with the global elastic properties of nano-structured composite beams. The system of equations of motion is derived by using Hamilton’s principle under the assumptions of the Timoshenko beam theory. The finite element method is employed to discretize the model and obtain a numerical approximation of the motion equation. In order to evaluate time response of the system, Newmark method is also used. Numerical results are presented in both tabular and graphical forms to figure out the effects of various material distributions, carbon nanotube orientations, velocity of the moving load, shear deformation, slenderness ratios and boundary conditions on the dynamic characteristics of the beam. The results show that the above mentioned effects play very important role on the dynamic behavior of the beam and it is believed that new results are presented for dynamics of FG nano-structure beams under moving loads which are of interest to the scientific and engineering community in the area of FGM nano-structures.     

Investigation of Cosserat material parameters obtained by homogenization of a Cauchy continuum

If a higher order continuum theory is used in a numerical simulation, the material parameters have to be derived. The experimental determination is laborious and sometimes impossible. Alternatively homogenization methods can be used for the numerical identification of overall material parameters. A short introduction to the micropolar continuum and the homogenization approach is followed by the discussion of the identified properties. Therefore some parameter studies are presented. (© 2010 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)     

Homogenization of Elastic Properties of Short Fiber Reinforced Composites Based on Discrete Microstructure Data

Since the microstructure of short fiber reinforced composites is inhomogeneous, the application of micromechanical models is useful, that take into account their characteristics like the fiber orientation and the aspect ratio of fibers. Two different methods are considered in this work: A two-step approach is utilized to get approximately the upper and lower bounds of the elastic properties. Furthermore, an approximation for the elastic properties is calculated by the self-consistence method. Both methods use discretely microstructural information including the length, the diameter and the orientation of each single fiber. (© 2013 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim)