Synthesis of high‐impact biodegradable multiblock copolymers comprising of poly(butylene succinate) and poly(1,2‐propylene succinate) with hexamethylene diisocyanate as chain extender

Block copolymers demonstrate excellent thermal and mechanical properties superior to their corresponding random copolymers and homopolymers. However, it is difficult to synthesize block copolymers comprising of different polyester segments by copolycondensation due to the serious transesterification reaction. In this study, multiblock copolymers comprising of two different polyester segments, i.e. crystallizable poly(butylene succinate) (PBS) and amorphous poly(1,2‐propylene succinate) (PPSu), were synthesized by chain‐extension with hexamethylene diisocyanate (HDI). Amorphous PPSu segment was incorporated to improve the impact strength of PBS. The copolymers were characterized by GPC, laser light scattering (LLS), NMR, DSC, and mechanical testing. The results of ¹³C NMR spectra suggest that multiblock copolymers with regular sequential structure have been successfully synthesized. The data of DSC and mechanical testing indicate that block copolymers possess excellent thermal and mechanical properties with satisfactory tensile strength and extraordinary impact strength achieving upto 1900% of pure PBS. The influence of PPSu ratio and chain length of both the segments on the thermal and mechanical properties was investigated. The incorporation of an amorphous soft segment PPSu imparts high‐impact resistance to the copolymers without obviously decreasing the melting point (T_m). The favorable mechanical and thermal properties of the copolymers also depend on their regular sequential structure. At the same time, the introduction of amorphous PPSu segment enhances the enzymatic degradation rate of the multiblock copolymers. Copyright © 2009 John Wiley & Sons, Ltd.     

Biocomposites based on poly(butylene succinate) and curaua: Mechanical and morphological properties

Biocomposites based on poly(butylene succinate) (PBS) and curaua fibers have been produced by compression molding, and investigated as a function of fiber length and amount. Mechanical tests, water uptake and morphology studies were carried out in order to assess the composite features according to the characteristics of the reinforcing agents. It turns out that the impact and flexural strengths increase with fiber content. Moreover, the fiber length, varying from 1 to 4 cm for the composite reinforced with 20 wt% of fiber, influences impact strength, which is higher for shorter than for longer fibers. However, flexural strength is not greatly influenced by the length of the fibers. Water uptake studies reveal a higher sensitivity of the material to fiber content rather than fiber size. Biocomposites, which are characterized by enhanced mechanical properties as compared to PBS, can have different applications, for example in rigid packaging or interior car parts.     

Preparation, characterization and hydrolytic degradation of poly[p-dioxanone-(butylene succinate)] multiblockcopolymer

A series of poly[p-dioxanone-(butylene succinate)] (PPDOBS) copolymers were prepared from p-dioxanone (PDO), 1,4-butanediol and succinate acids through a two-step process including the initial prepolymer preparation of poly(p-dioxanone)diol (PPDO-OH) and poly(butylene succinate)diol (PBS-OH) and the following copolymerization of the two kinds of prepolymers by coupling with hexamethylene diisocyanate (HDI). The molecular structures of the prepared PPDO-OH, PBS-OH and PPDOBS were characterized by hydrogen nuclear magnetic resonance spectroscopy (¹H NMR). The crystallization of the copolymers was investigated by using differential scanning calorimetry (DSC), polarized optical microscopy (POM) and wide angle X-ray diffraction (WAXD). It has been shown that the crystallization rate and the degree of crystallization increases with the increase of the weight fraction of poly(butylene succinate) (PBS) blocks in the copolymers. In phosphate buffer solution with pH 7.4 at 37 °C for 18 weeks, the hydrolytic degradation behaviors of the copolymers were studied. The changes of retention weight, water absorption, pH value, and surface morphologies with the degradation time showed that the hydrolytic degradation rate of PPDOBS could be controlled by adjusting the weight fraction of poly(p-dioxanone) (PPDO) and PBS blocks in the copolymers. The changes of the thermal properties of PPDOBS during the degradation were also investigated by DSC.     

Crystallization and enzymatic degradation of novel poly(ε-caprolactone-co-propylene succinate) copolymers

A series of novel poly(ε-caprolactone-co-propylene succinate) P(CL-co-PSu) copolymers having low propylene succinate content and high molecular weight were synthesized following a combinatory scheme of ring opening and polycondensation reactions, in an attempt to obtain copolymers of sufficient performance and increased biodegradation rates. Enzymatic hydrolysis of the copolymers was studied in the presence of mixture of Rhizopus delemar and Pseudomonas cepacia lipases. Much higher hydrolysis rates, comparing to neat PCL, were proved by both mass loss measurements and scanning electron microscopy (SEM) observations of the degraded film surfaces. Thermodynamics of cocrystallization and wide-angle X-ray diffraction (WAXD) patterns were investigated to estimate the extent of comonomer cocrystallization. Results of the study showed that comonomer inclusion may hold, though the molar fraction of the comonomer in the PCL crystals is lower than in the bulk. This means that not only the observed decrease of the degree of crystallinity from about 48% for PCL to about 29% for the P(CL-co-PSu) 75/25 favours enzymatic hydrolysis, but also the enrichment of the amorphous phase in the fast degrading propylene succinate units plays its role. The non-isothermal crystallization rates of the copolymers, like the melting points, decreased substantially when the propylene succinate content exceeded 8 mol%. The activation energy of crystallization was calculated using the isoconversional method of Friedman, over the whole range of crystallization temperatures. An increase was found in the activation energy with increasing the comonomer content in the copolymers also proving the reduced symmetry along the copolymer chains due to the presence of comonomer units.     

Synthesis,characterization and isothermal crystallization behavior of poly(butylene succinate)‐b‐poly(diethylene glycol succinate) multiblock copolymers

In order to modify the properties of poly(butylene succinate), poly(diethylene glycol succinate) (PDGS) segment was incorporated by chain‐extension reaction of dihydroxyl‐terminated PBS and PDGS precursors using hexamethylene diisocyanate as a chain extender to form PBS‐b‐PDGS multiblock copolymers. The chemical structure and basic physical properties of the multiblock copolyesters were characterized by nuclear magnetic resonance spectroscopy, differential scanning calorimeter (DSC), wide angle X‐ray diffraction, and tensile testing. The results suggested that the incorporation of PDGS segments would increase the elongation at break of PBS significantly while decrease its melting temperature and crystallization temperature slightly. The isothermal crystallization kinetics studied by DSC and polarized optical microscopy indicated that the crystallization rate of the multiblock polymers decreased gradually with increasing PDGS segment content while the crystallization mechanism kept unchanged and the spherulitic growth rate of the multiblock copolymers decreased gradually with increase in PDGS content due to its diluent effect to the crystallization of PBS segments. Copyright © 2015 John Wiley & Sons, Ltd.     

Synthesis and characterization of poly(butylene succinate) and its copolyesters containing minor amounts of propylene succinate

High molecular weight poly(butylene succinate) (PBSu), poly(propylene succinate), and PBSu-rich copolyesters were synthesized using an effective catalyst, titanium tetraisopropoxide. The compositions of the copolyesters were determined in three ways from ¹H and ¹³C NMR spectra, and good agreement between the results was obtained. The analysis of the carbonyl carbon spectra indicates a random distribution of the comonomers. Thermal properties were studied using a differential scanning calorimeter and a thermogravimetric analyzer. No significant difference exists among the thermal stabilities of these polyesters. However, the window between the glass transition and the melting temperatures becomes narrower with the increase in the concentration of propylene succinate in the copolymers. Additionally, the cold crystallization ability reduces considerably. Wide-angle X-ray diffractograms of isothermally crystallized copolyesters also follow the same trend.     

Crystallization kinetics,morphology, and mechanical properties of novel poly(ethylene succinate-co-octamethylene succinate)

The crystallization kinetics, morphology and mechanical properties of a novel poly(ethylene succinate-co-octamethylene succinate) (PEOS) copolyester with 82 mol% ethylene succinate (ES) units and 18 mol% octamethylene succinate (OS) units, and its homopolymer poly(ethylene succinate) (PES) were extensively investigated. The glass transition temperature, cold crystallization peak temperature and melting point of PEOS are around −24, 47.5, and 80.5 °C, respectively. The Avrami equation was used to analyze the isothermal melt crystallization kinetics of PEOS and PES. They display the same crystallization mechanism, and PEOS crystallizes slower than PES at the same degree of supercooling. The spherulitic growth rates of PEOS and PES exhibit a bell shape within the investigated crystallization temperature range, with the crystallization regime transition temperature of PEOS being lower than that of PES. In addition, PEOS has high thermal stability and good mechanical properties.     

Effect of methyl as the simplest C–H side group on the significant variation of physical properties of biodegradable poly(ethylene succinate)

Through a melt polycondensation, novel poly(ethylene succinate-co-1,2-propylene succinate) (PEPS) copolymers were synthesized in this work. The thermal behavior, crystal structure, morphology, and mechanical and rheological properties of PEPS copolymers and poly(ethylene succinate) (PES) homopolymer were extensively investigated and compared with each other. Relative to PES, an increase in 1,2-propylene succinate (PS) units content slightly increased the glass transition temperature and apparently decreased the melting point and equilibrium melting point of PEPS copolymers. PEPS copolymers had the similar high thermal stability as PES. The introduction of PS units did not change the crystal structure of PES. As the content of PS units increased, the nucleation density and growth rate of PEPS spherulites both decreased. The Young's modulus of PEPS copolymers gradually decreased, while the elongation at break increased significantly with increasing the content of PS units. In addition, the rheological behavior study illustrated that the complex viscosities, storage modulus and loss modulus of PES and its copolymers first increased and then decreased with increasing the content of PS units. In brief, the minor change in the chemical structure may bring the significant variation of physical properties between PEPS copolymers and PES.     

Controlling the thermomechanical properties of biobased ABA triblock copolymers comprising polylactide (A) and poly(1,2-propylene succinate) (B) with high molecular weight

Bis-hydroxyl-terminated poly(1,2-propylene succinate) (PPS-diols) with high molecular weight (10–40 kDa) are prepared by two-step melt polycondensation of succinic acid and 1,2-propanediol with Ti(BuO)₄ as the catalyst. By using these PPS-diols as macroinitiators, the ring-opening polymerization of d - and l -lactides is readily conducted to obtain enantiomeric ABA triblock copolymers consisting of poly(l -lactide) and PPS (B) (t-l -PPS) as well as those of poly(d -lactide) and PPS (B) (t-d -PPS) which have higher PPS compositions (20–70 wt%) in addition to high molecular weight (20–80 kD). The T_g, T_m, and ΔH_m values of the t-l -PPS copolymers as well as the stereo mixtures of t-l -PPS/t-d -PPS are controlled to linearly decrease with increasing the PPS content. The copolymers also exhibit higher elastomeric properties with increasing the PPS content. The tensile properties of the copolymer films having higher PPS contents (both the single block copolymers and stereo mixtures) are comparable to those of the oil-based thermoplastic elastomers. It is therefore concluded that these block copolymers can afford thermoplastic elastomers or flexible plastic materials having a 100% biobased content.     

Electroactivity, electrochemical stability and electrical conductivity of multilayered films containing poly(3,4-ethylendioxythiophene) and poly(N-methylpyrrole)

Multilayered systems of poly(3,4-ethylendioxythiophene) and poly(N-methylpyrrole) have been prepared using a layer-by-layer electrodeposition technique. The electrochemical and electrical properties of films formed by 3, 5, 7 and 9 layers have been characterized and compared with those of pure polymers and copolymers prepared from mixtures of 3,4-ethylendioxythiophene and N-methylpyrrole with various concentration ratios. Results indicate that the electroactivity and electrical stability of the multilayered systems are higher than those of both poly(3,4-ethylendioxythiophene) and copolymers. Furthermore, these electrochemical properties improve when the number of layers increases. On the other hand, the electrical conductivity of the multilayered systems is slightly lower than that of pure poly(3,4-ethylendioxythiophene), and significantly higher than those of poly(N-methylpyrrole) and copolymers.     

Thermal and mechanical properties of mandelic acid‐copolymerized poly(butylene succinate) and poly(ethylene adipate)

Phenyl side chains were introduced to poly(butylene succinate) and poly(ethylene adipate) by the polymerization of the respective monomers in the presence of mandelic acid. The increasing content of the phenyl side chains decreased the melting temperature and the crystallinity but increased the glass‐transition temperature of the aliphatic polyesters. The phenyl side branches reduced the crystallinity of poly(butylene succinate) more significantly than the ethyl or n‐octyl side branches did. The tensile strength, elongation, and tear strength of poly(ethylene adipate) decreased with an increase in the content of mandelic acid units. However, the increasing content of mandelic acid units enhanced the elongation and tear strength of poly(butylene succinate) considerably without a notable deterioration of tensile strength. The biodegradability of the copolyesters was increased as a result of the introduction of more mandelic acid units due to the decrease in the crystallinity. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1504–1511, 2000     

Transesterification and crystallization behavior of poly(butylene succinate)/poly(butylene terephthalate) block copolymers

The block copolymers of poly(butylene succinate) (PBS) and poly(butylene terephthalate) (PBT) were synthesized by melt processing for different times. The sequence distribution, thermal properties, and crystallization behavior were investigated over a wide range of compositions. For PBS/PBT block copolymers it was confirmed by statistical analysis from ¹H-NMR data that the degree of randomness (B) was below 1. The melting peak (T_m) gradually moved to lower temperature with increasing melt processing time. It can be seen that the transesterification between PBS and PBT leads to a random copolymer. From the X-ray diffraction diagrams, only the crystal structure of PBS appeared in the M1 copolymer (PBS 80 wt %) and that of PBT appeared in the M3 (PBS 50 wt %) to M5 (PBS 20 wt %) copolymers. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 147–156, 1998     

Crystallization behavior, thermal property and biodegradation of poly(3-hydroxybutyrate)/poly(ethylene glycol) grafting copolymer

The poly(3-hydroxybutyrate)(PHB)/poly(ethylene glycol)(PEG) grafting copolymer was successfully prepared by PHB and acrylate groups ended PEGM using AIBN as initiator. The crystallization behavior, thermal stability and environmental biodegradability of PHB/PEG grafting copolymers were investigated with differential scanning calorimetry (DSC), Thermogravimetric analysis (TGA), wide angle X-ray diffraction (WAXD), scanning electron microscopy (SEM), and Biodegradation test in vitro. In the results, all the grafting copolymers were found to show the X-ray diffraction arising from the PHB crystal lattice, while none of the PEG crystallized peaks could be found even though the graft percent reached 20%. This result indicated that PEG molecules were randomly grafted onto PHB chain. The thermal properties measured by DSC showed that the melting temperature(T_m) and glass transition temperature (T_g) were both shifted to lower temperature with the graft percent increasing, and this broadened the narrow processability window of PHB. According to TGA results, the thermal stability of the grafting copolymers is not changed compared to pure PHB. From the biodegradation test, it could be concluded that degradation occurred gradually from the surface to the inside and that the degradation rate could be adjusted by the PEG grafting ratio. In another words, the biodegradation profiles of PHB/PEG grafting copolymer can be controlled. These properties make PHB/PEG grafting copolymer have promising potential applications especially in agriculture fields.     

Synthesis and mechanochemical properties of biobased ABCBA-type pentablock copolymers comprising poly-d-lactide (A), poly-l-lactide (B) and poly(1,2-propylene succinate) (C)

The ABCBA pentablock copolymers (p-d -l -PPS) comprising poly(d -lactide) (PDLA: A), poly(l -lactide) (PLLA: B) and poly(propylene succinate) (PPS: C) were successfully synthesized by two-step ring-opening polymerization (ROP) of d - and l -lactide using a dihydroxy-terminated PPS as a macro-initiator. The pentablock copolymers revealed the high stereocomplex (sc) crystallinity, thermal stability and elastomeric property in their solution-cast films. It was found that the T_g was found to be proportional to the PPS content, whereas the T_m was proportional to their average block length. The thermal resistivity of the copolymer films was found to be as high as 202°C owing to their sc formation. The copolymers also showed improved stereocomplexibility compared to the enantiomeric mixtures of triblock copolymers (PLLA-PPS-PLLA and PDLA-PPS-PDLA) having similar PLLA and PDLA chain lengths. These pentablock copolymers can afford thermoplastic elastomers or flexible plastic materials having a 100% bio-based content, showing high heat-resistive property.     

Synthesis and hydrolytic degradation of poly(ethylene succinate) and poly(ethylene terephthalate) copolymers

The conditions of synthesis of statistical poly(ethylene succinate-co-terephthalate) copolymers (2GTS) and high molecular weight poly(ethylene succinate) (PES) with good hydrolytic and optical parameters, designed for the production of biodegradable products and resins, are presented in this article. Copolymers were prepared by melt polycondensation of bis-(β-hydroxyethylene terephthalate) (BHET) and succinic acid (SA) with excess of ethylene glycol (2G) in the presence of a novel titanium/silicate catalyst (C-94) and catalytic grade of germanium dioxide (GeO₂) as cocatalyst. The chemical structure and physical properties of those materials were characterized by ¹H NMR, FT-IR, dynamical-mechanical thermal analyses (DMTA), differential scanning calorimetry (DSC), solution viscosity and spectroscopic methods. The hydrolytic degradation was performed in a water solution with variable pH, also in garden soil and in compost. The highest hydrolytic degradation rate was observed for pH 4 and for compost. Better hydrolytic degradation values in compost medium were observed for copolyester prepared in the presence of GeO₂ as polycondensation cocatalyst. The copolyester with 40 mol% of aliphatic units was chosen for industrial syntheses which were performed in ELANA and subsequently the processing parameters and compatibility with potato starch of this polyester were checked by BIOP Biopolymer Technologies AG.     

Isolation and characterization of poly(butylene succinate)-degrading fungi

We isolated 12 poly(butylene succinate) (PBSu)-degrading fungi from various soil environments. Among the isolates, the NKCM1706 strain exhibited the fastest degradation rate for the PBSu film (10.5 μg cm⁻² h⁻¹). Phylogenetic analysis revealed that this strain is closely related to Aspergillus fumigatus (internal transcribed spacer (ITS) identity, 100%). Further, this strain exhibited PBSu-hydrolytic activity in the presence of poly(?-caprolactone) (PCL), PBSu, and poly(butylene succinate-co-adipate) (PBSA). On adding this strain into the soil sample, the PBSu degradation rate accelerated approximately sixfold, suggesting that this strain plays a crucial role in PBSu degradation in actual soil environments. In addition to PBSu, the NKCM1706 strain could degrade PBSA, poly(ethylene succinate) (PESu), poly(3-hydroxybutyrate) (P(3HB)), and PCL.     

Thermal and thermomechanical properties of poly[(butylene succinate)-co-adipate] nanocomposite

In this article the thermal and thermomechanical properties of neat poly[(butylene succinate)-co-adipate] (PBSA) and its nanocomposite are reported. Nanocomposite of PBSA with organically modified synthetic fluorine mica (OSFM) has been prepared by melt-mixing in a batch mixer. The structure of nanocomposite is characterized by X-ray diffraction patterns and transmission electron microscopic (TEM) observations that reveal homogeneous dispersion of intercalated silicate layers in the PBSA matrix. The melting behavior of pure polymer and nanocomposite samples are analyzed by differential scanning calorimetry (DSC), which shows multiple melting behavior of the PBSA matrix. The multiple melting behavior of the PBSA matrix is also studied by temperature modulated DSC (TMDSC) and wide-angle XRD (WXRD) measurements. All results show that the multiple melting behavior of PBSA is due to the partial melting, re-crystallization, and re-melting phenomena. The investigation of the thermomechanical behavior is performed by dynamic mechanical thermal analysis. Results demonstrate substantial enhancement in the mechanical properties of PBS, for example, at room temperature, storage flexural modulus increased from 0.5 GPa for pure PBS to 1.2 GPa for the nanocomposite, an increase of about 120% in the value of the elastic modulus. The thermal stability of nanocomposite compared to that of neat PBSA is also examined in pyrolytic and thermo-oxidative conditions. It is then studied using kinetic analysis. It is shown that the stability of PBSA is increased moderately in the presence of OSFM.     

Influence of transesterification reactions on the miscibility and thermal properties of poly(butylene/diethylene succinate) copolymers

Poly(butylene/diethylene succinate) block copolymers (PBSPDGS), prepared by reactive blending of the parent homopolymers (PBS and PDGS) in the presence of Ti(OBu)₄, were analyzed by ¹H-NMR, TGA and DSC, in order to investigate the effects of the transesterification reactions on the molecular structure and thermal properties. ¹H-NMR analysis evidenced the formation of copolymers whose degree of randomness increases with the mixing time. The thermal analysis of the melt-quenched samples showed that the melting peak, due to the crystalline phase of PBS, tends to disappear with increasing mixing time and therefore with decreasing the block length in the copolymers. As concern miscibility, a single homogeneous amorphous phase always occurred, independently on block length. Nevertheless, a phase separation, due to the tendency of the PBS blocks to crystallize, was evidenced in the copolymers with long butylene succinate sequences. The results obtained indicated that the block size had a fundamental role in determining the crystallizability and, therefore, phase behavior of the block copolymers.     

Fully biodegradable blends of poly(butylene succinate) and poly(butylene carbonate): Miscibility, thermal properties, crystallization behavior and mechanical properties

Fully biodegradable poly(butylene succinate) (PBS) and poly(butylene carbonate) (PBC) blends were prepared by melt blending. Miscibility, thermal properties, crystallization behavior and mechanical properties of PBS/PBC blends were investigated by scanning electron microscopy (SEM), phase contrast optical microscopy (PCOM), differential scanning calorimetry (DSC), wide angle X-ray diffraction (WAXD) and mechanical properties tests. The SEM and PCOM results indicated that PBS was immiscible with PBC. The WAXD results showed that the crystal structures of both PBS and PBC were not changed by blending and the two components crystallized separately in the blends. The isothermal crystallization data showed that the crystallization rate of PBS increased with the increase of PBC content in the blends. The impact strength of PBS was improved significantly by blending with PBC. When the PBC content was 40%, the impact strength of PBS was increased by nearly 9 times.     

Shape memory effects of poly(ethylene terephthalate-co-ethylene succinate) random copolymers

Random copolymers based on terephthalate acid, succinic acid and ethylene glycol, with thermally induced shape memory, were synthesized via melt polycondensation. The chemical structures of these poly(ethylene terephthalate-co-ethylene succinate) copolymers (PET-co-ES) were ascertained by ¹H NMR spectroscopy. The thermal and viscoelastic characteristics of these copolymers were studied in terms of the succinic acid content using differential scanning calorimetry and dynamic mechanical analysis. The shape memory effects of the copolymers were examined using the strain test. The experimental results suggested that all copolymers exhibited shape memory above the glass transition temperature and that the highest shape recovery rate was 90%. The shape recovery rates of all test samples declined with the number of cycles. This decrease in the shape recovery rate may result from the change in the degree of polymer orientation and/or crystallinity during repeated testing.