A Facile Method for Preparation of Superhydrophobic Surfaces with Poly(furfuryl Alcohol)/PTFE Composites

A stable superhydrophobic surface have been fabricated with poly(furfuryl alcohol) (PFA)/polytetrafluoroethylene (PTFE) composite coatings on steel substrates by using a facile method. The observation of field emission scanning electron microscopy revealed that the hierarchical microstructures formed on the surfaces are controlled by varying the curing temperature. This method can be easily operated on substrates of steel, therefore is readily developed to other engineering metal substrates such as aluminum, copper, etc.     

以砂纸为模板制作聚合物超疏水表面

报道了一种聚合物材料超疏水表面的简便制备方法. 以不同型号的金相砂纸为模板, 通过浇注成型或热压成型技术, 在聚合物表面形成不同粗糙度的结构. 接触角实验结果证明, 聚合物表面与水的接触角随着所用砂纸模板粗糙度的增加而加大, 其中粒度号为W7和W5砂纸制作的表面与水的接触角可超过150°, 显示出超疏水性质. 多种聚合物使用砂纸为模均可制备不同粗糙度及超疏水的表面, 本征接触角对复制表面浸润性的影响从Wenzel态到Cassie态而变小. 扫描电镜结果表明, 不规则形状的砂纸磨料颗粒构成了超疏水所需要的微纳米结构的模板.     

Facile preparation of superhydrophobic nanorod surfaces through ion-beam irradiation

Obtaining superhydrophobic surfaces for their application in electronics and flexible wearable devices remains a significant challenge. Most previously reported methods for obtaining superhydrophobic surfaces involve complex and expensive preparation techniques and thus cannot be used for practical applications. Ion-beam irradiation is a simple and promising method for fabricating superhydrophobic nanostructures on large areas at a low cost. Ion-beam irradiation using argon and oxygen gases was used to prepare silica nanorod structures on glass substrates. This study is not just a modification of the surface of nanoparticles, but a change in nanoparticle shape. The nanorods were subsequently treated with perfluorooctyltriethoxysilane to obtain superhydrophobicity. The surface of the silica nanorods exhibited a static water contact angle of 153°, indicating superhydrophobicity. The combination of rough structures of silica nanorods and low surface energy resulted in superhydrophobicity. The surface properties were evaluated in detail using Fourier-transform infrared spectroscopy, field-emission scanning electron microscopy, and X-ray photoelectron spectroscopy. The proposed method is facile, inexpensive, and can be used for the large-scale production of nanorod structures for potential industrial applications.     

Photoreversibly switchable superhydrophobic surface with erasable and rewritable pattern

We report the facile fabrication of a functional nanoporous multilayer film with wettability that is reversibly tunable between superhydrophobicity and superhydrophilicity with UV/visible irradiation. Our approach controls surface roughness with an electrostatic self-assembly process and makes use of the photoresponsive molecular switching of fluorinated azobenzene molecules. Selective UV irradiation onto the nanostructured substrate was used to realize substrates with erasable and rewritable patterns of extreme wetting properties. Our findings will open up new avenues for external stimuli-responsive smart surfaces.     

Superhydrophobic polymer multilayers for the filtration- and absorption-based separation of oil/water mixtures

We report layer-by-layer approaches to the design of superhydrophobic and superoleophilic substrates for the filtration- or absorption-based separation of bulk oil from oil/water mixtures. Fabrication of covalently cross-linked, nanoporous polymer multilayers on mesh substrates yielded superhydrophobic and superoleophilic porous media that allow oil to pass, but completely prevent the passage of bulk water. This approach can be used to promote the filtration of oil/water mixtures, and these film-coated substrates can be bent and physically manipulated without affecting oil- and water-wetting properties. Fabrication on three-dimensional macroporous polymer pads yielded flexible objects that float on water and absorb oil at contaminated air/water interfaces. This approach permits oil to be recovered by squeezing or rinsing with solvent and the reuse of these materials without decreases in performance. These pads can also absorb oil from simulated seawater, brine, and other media representative of marine or industrial contexts where oil contamination can occur. Our results address issues associated with the design of polymer-based coatings for the separation, removal, and collection of oil from oil-contaminated water. With further development, this approach could provide low-energy alternatives to conventional remediation methods or yield new strategies that can be implemented in ways that are impractical using current technologies. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 3127–3136     

Superhydrophilic/superhydrophobic surfaces fabricated by spark‐coating

In this study, the authors researched the preparations of superhydrophilic/superhydrophobic surfaces on commercial cup stock polyethylene coated papers by using sparked aluminum nanoparticles deposited on substrates through a sparking process. In this stage, the surface was porous and showed superhydrophilic properties. The samples were then annealed in air at various temperatures and some transformed to superhydrophobicity. It is well known that a suitable roughness in combination with low surface energy has been required to obtain superhydrophobic surfaces. Therefore, it is believed that during annealing process, when polyethylene is diffused from the substrate through the nanoparticle films and the superhydrophobic characteristics were created. The scanning electron microscope images showed that the film surfaces had a fluffy structure for both the as‐deposited and the annealed samples. However, the atomic force microscopy phase images showed completely different surface properties. Moreover, the X‐ray photoelectron spectroscopy spectra showed different surface chemical compositions. The experimental results revealed that the working temperature to produce superhydrophobic surfaces depended on the sparked film thickness. Furthermore, in order to prove the assumption explained above, glass and poly (methyl methacrylate) were also used as substrates.     

From superamphiphobic to amphiphilic polymeric surfaces with ordered hierarchical roughness fabricated with colloidal lithography and plasma nanotexturing

Ordered, hierarchical (triple-scale), superhydrophobic, oleophobic, superoleophobic, and amphiphilic surfaces on poly(methyl methacrylate) PMMA polymer substrates are fabricated using polystyrene (PS) microparticle colloidal lithography, followed by oxygen plasma etching-nanotexturing (for amphiphilic surfaces) and optional subsequent fluorocarbon plasma deposition (for amphiphobic surfaces). The PS colloidal microparticles were assembled by spin-coating. After etching/nanotexturing, the PMMA plates are amphiphilic and exhibit hierarchical (triple-scale) roughness with microscale ordered columns, and dual-scale (hundred nano/ten nano meter) nanoscale texture on the particles (top of the column) and on the etched PMMA surface. The spacing, diameter, height, and reentrant profile of the microcolumns are controlled with the etching process. Following the design requirements for superamphiphobic surfaces, we demonstrate enhancement of both hydrophobicity and oleophobicity as a result of hierarchical (triple-scale) and re-entrant topography. After fluorocarbon film deposition, we demonstrate superhydrophobic surfaces (contact angle for water 168°, compared to 110° for a flat surface), as well as superoleophobic surfaces (153° for diiodomethane, compared to 80° for a flat surface).     

Binary and gray-scale patterning of chemical functionality on polymer films

We present a facile technique for the gray-scale chemical functionalization of polymer surfaces with high dynamic range. We demonstrate the use of this technique to create amine-functionalized substrates that are used for the patterned binding of fluorophores and the patterned synthesis of peptides. Studies of the behavior of the model organism Dictyostelium discoideum indicate the biocompatibility of the functionalized substrates.     

Silver mirror reaction as an approach to construct superhydrophobic surfaces with high reflectivity

Superhydrophobic surfaces with high reflectivity might provide a promising self-cleaning approach in a wide variety of optical applications ranging from traffic to solar energy industries. However, the contradiction between the hierarchical micronanostructure and the high reflectivity is a challenge for superhydrophobic materials with high reflectivity. Here we report a facile method to fabricate a superhydrophobic silver film with reflectivity as high as that of polished silicon by carefully controlling the seed-induced silver mirror reaction.     

Fabrication of superhydrophobic surfaces by dislocation-selective chemical etching on aluminum, copper, and zinc substrates

A surface roughening method by simple chemical etching was developed for the fabrication of superhydrophobic surfaces on three polycrystalline metals, namely aluminum, copper, and zinc. The key to the etching technique was the use of a dislocation etchant that preferentially dissolves the dislocation sites in the grains. The etched metallic surfaces, when hydrophobized with fluoroalkylsilane, exhibited superhydrophobic properties with water contact angles of larger than 150 degrees, as well as roll-off angles of less than 10 degrees for 8-microL drops. Also, the dislocation etching concept introduced here may be helpful in the fabrication of superhydrophobic surfaces on other polycrystalline substrates.     

超疏水低粘着铜表面制备及其防覆冰性能

用喷砂处理在铜片表面形成微米级丘陵状凹坑,再用表面氧化处理在铜片表面制备菊花花瓣状CuO纳米片.通过喷砂-表面氧化处理在铜片表面成功构建了微米-纳米复合结构,这种表面氟化后与水滴的接触角高达161°,滚动角低至1°,显示出优异的超疏水性和很低的粘着性.低温下,这种表面与水滴间的热量交换较小,水滴不易凝结,有效地提高了抗结霜性.抗结霜性良好的超疏水铜有望在热交换器或低温运行设备等领域获得应用,这种简便的超疏水铜表面的制备方法也给其它工程材料超疏水表面的工业化制备提供了一个思路.     

Durable bonding of silica nanoparticles to polymers by photoradiation for control of surface properties

Improvement of superhydrophobic surfaces durability is a critical key for potential commercial applications such as self‐cleaning and ice repellency. In this study, functionalization of silica nanoparticles by photoreactive benzophenone groups was made in order to covalently bond nanoparticles to polymer substrates to obtain durable coatings. Upon ultraviolet irradiation reactive excited triplet benzophenone species are formed enabling them to react with the polymer matrix through hydrogen abstraction. Two matrices were studied: radiation‐curable urethane acrylate and epoxy. The bonding of the particles to the surfaces was evaluated using atomic force microscope nanomanipulation and cross‐section analysis. The results have shown a greater stability of the photoreactive silica nanoparticles. Copyright © 2014 John Wiley & Sons, Ltd.     

A facial approach to fabricate superhydrophobic aluminum surface

A facial chemical etching method was developed for fabricating superhydrophobic aluminum surfaces. The resultant surfaces were characterized by scanning electron microscopy, water contact angle (WCA) measurement, and optical methods. The surfaces of the modified aluminum substrates exhibit superhydrophobicity, with a WCA of 154.8° ± 1.6° and a water sliding angle of about 5°. The etched surfaces have binary structure consisting of the irregular microscale plateaus and caves in which there are the nanoscale block‐like convexes and hollows. The superhydrophobicity of aluminum substrates occurs only in some structures in which the plateaus and caves are appropriately ordered. The resulted surfaces have good self‐cleaning properties. The results demonstrate that it is possible to construct superhydrophobic surface on hydrophilic substrates by tailoring the surface structure to providing more spaces to trap air. Copyright © 2009 John Wiley & Sons, Ltd.     

Hierarchical structure microspheres of PCL block copolymers via electrospraying as coatings for fabric with mechanical durability and self‐cleaning ability

The various morphology and structure microspheres were fabricated via one‐step single‐solvent electrospraying of hydrophilic and hydrophobic block modified copolymer of polycaprolactone (PCL). A honeycomb‐like hierarchical structure microspheres of PCL‐b‐PTFOA(4h) and abundant nanometer pores of PCL‐b‐PEG400 microspheres were obtained due to the solvent evaporation, thermally and polymer diffusion‐induced phase separation effect. Furthermore, a superhydrophobic coatings and robust superhydrophobic‐coated cotton woven fabric surfaces were prepared by using PCL‐b‐PTFOA(4h) microspheres with hierarchical structure and low surface energy. The contact angle (CA) and sliding angle (SA) of PCL‐b‐PTFOA(4h) microspheres‐coated cotton woven fabric surfaces reached 164.4 ± 5.5° and 6.8 ± 0.5°, respectively, which allows for self‐cleaning. The self‐cleaning test demonstrated that the coated superhydrophobic surface could shed aqueous dyes and dust without any trace. The superhydrophobic‐coated fabric shows good soaping fastness against mechanical abrasion without significant reduction of CA. This electrospraying coating of block copolymers can provide a simple, facile, and promising technique for producing multifunctional textiles.     

Thermally stable and transparent superhydrophobic sol–gel coatings by spray method

A facile method was developed for the fabrication of the methyltriethoxysilane based transparent and superhydrophobic coating on glass substrates. The transparent and hydrophobic coatings were deposited on the glass substrates, using spray deposition method followed by surface modification process. A spray deposition method generates hierarchical morphology and post surface modification with monofunctional trimethylchlorosilane decreases the surface free energy of coating. These combined effects of synthesis produces bio-inspired superhydrophobic surface. The deposited coating surface shows high optical transparency, micro-nano scale hierarchical structures, improved hydrophobic thermal stability, static water contact angle of about 167° ± 1°, low sliding angle about 2° ± 1° and stable superhydrophobic nature. This paper provides the very simple sol–gel approach to the fabrication of optically transparent, thermally stable superhydrophobic coating on glass substrates. This fabrication strategy may easily extend to the industrial scale up and high-technology fields.     

Accelerating Membrane‐based CO2 Separation by Soluble Nanoporous Polymer Networks Produced by Mechanochemical Oxidative Coupling

Achieving homogeneous dispersion of nanoporous fillers within membrane architectures remains a great challenge for mixed‐matrix membrane (MMMs) technology. Imparting solution processability of nanoporous materials would help advance the development of MMMs for membrane‐based gas separations. A mechanochemically assisted oxidative coupling polymerization strategy was used to create a new family of soluble nanoporous polymer networks. The solid‐state ball‐milling method affords inherent molecular weight control over polymer growth and therefore provides unexpected solubility for the resulting nanoporous frameworks. MMM‐based CO₂/CH₄ separation performance was significantly accelerated by these new soluble fillers. We anticipate this facile method will facilitate new possibilities for the rational design and synthesis of soluble nanoporous polymer networks and promote their applications in membrane‐based gas separations.     

Superhydrophobic CFx coating via in-line atmospheric RF plasma of He-CF4-H2

Stable superhydrophobic coatings on various substrates are attained with an in-line atmospheric rf plasma process using CF4, H2, and He. The coating layer is composed of CFx nanoparticulates and has an average roughness of approximately 10 nm. This roughness is much smaller than other surfaces reported for superhydrophobicity in the literature. The superhydrophobic coatings are produced on both metallic and insulating substrates without any need of separate microroughening or vacuum lines.     

Wetting properties of the multiscaled nanostructured polymer and metallic superhydrophobic surfaces

A superhydrophobic surface is produced from industrial grade polymer materials. The surface comprises partly disordered triple-scaled arrays of polyvinylidene fluoride (PVDF) globules. An inherently superhydrophobic metallic surface is produced with polymer template. The mathematical model based on the Cassie-Baxter hypothesis of air trapping under a water drop is built, which gives the apparent contact angle on the manifold-scaled interface. The presence of several scales itself is not a sufficient condition of hydrophobicity of inherently wettable surfaces. The geometrical features favoring the increase of the vapor-water interface fraction are necessary for this phenomenon.     

Tunable morphology of 2D honeycomb-patterned films and the hydrophobicity of a ferrocenyl-based oligomer

Honeycomb-patterned polymer films with tunable pore size and regularity of ordered two- or three-dimensional hexagonal arrays have met with widespread interest in recent years in different areas, for instance as separation and superhydrophobic materials. Herein, 2D honeycomb-patterned films of amphiphilic ferrocenyl-based oligomer with cholesterol as side chains were prepared by the breath-figure method on solid surfaces and their surface-wetting behavior were tested. These films can be simply prepared by spreading a mixture of polymer and organic solvents on a solid surface under moist airflow and at an air/water interface without any extra moist airflow. An ordered 2D hexagonal array of pores with monodisperse size distribution can be obtained over a large area by changing various influencing factors, including humidity, wet volume, concentration, selective solvent, and spreading method, which provides a facile route to regulate the morphology of patterned porous films. The surface-wetting behavior indicates that a higher hydrophobicity of the ferrocenyl-based oligomer honeycomb films can be obtained by modulating the pore size and regularity. It is expected that this could promote the potential application of ordered porous polymer films in hydrophobic materials and biochemistry.     

New investigations on ferrofluidics: ferrofluidic marbles and magnetic-field-driven drops on superhydrophobic surfaces

The motion of ferrofluidic marbles on flat polymer substrates is reported. Nanopowders of polyvinylidene fluoride and gammaFe2O3 were used for the preparation of ferrofluidic marbles. The marbles are activated easily with an external magnetic field. A microfluidic device based on ferrofluidic marbles (the ferrofluidic bearing) is described. Velocities of marbles as high as 25+/-3 cm/s were registered. The sliding of ferrofluidic drops on superhydrophobic surfaces was studied. It was demonstrated that the threshold magnetic force necessary for the drop displacement depends linearly on the drop radius, thus the motion of the drop is defined by the processes occurring in the vicinity of the triple line only.