Coated gas bubbles for the continuous synthesis of hollow inorganic particles

We present a microfluidic approach for the controlled encapsulation of individual gas bubbles in micrometer-diameter aqueous droplets with high gas volume fractions and demonstrate this approach to making a liquid shell, which serves as a template for the synthesis of hollow inorganic particles. In particular, we find that an increase in the viscosity of the aqueous phase facilitates the encapsulation of individual gas bubbles in an aqueous droplet and allows control of the thickness of a thin aqueous shell. Furthermore, because such droplets contain a finite amount of water, uncontrolled hydrolysis reactions between reactive inorganic precursors and bulk water can be avoided. We demonstrate this approach by introducing reactive inorganic precursors, such as silane and titanium butoxide, for sol-gel reactions downstream from the formation of the bubble in a droplet and consequently fabricate hollow particles of silica or titania in one continuous flow process. These approaches provide a route to controlling double-emulsion-type gas-liquid microstructures and offer a new fabrication method for thin-shell-covered microbubbles and hollow microparticles.     

Control of the morphology of nanostructured particles prepared by the spray drying of a nanoparticle sol

The control of the morphology of nanostructured particles prepared by the spray drying of nanoparticle sol was investigated experimentally and the results are qualitatively explained based on available theory. A theoretical analysis indicates that the structural stability of the droplet and the hydrodynamic effects during the drying process play important roles in controlling the morphology of the resulting particles. The size of the sol in the droplet, droplet size, viscosity of droplet, drying temperature, gas flow rate, and addition of surfactant are all crucial parameters that affect the morphology of particles. Experimentally, nanostructured silica particles were prepared from a nanosize silica sol under various preparation conditions. Doughnut-shaped particles can be produced when the droplet size is large, in conjunction with high temperature, high gas flow rate and in the presence of an added surfactant. Appropriate choice of the spray drying method permits control of the particle size and shape, ranging from spheres to ellipsoids as well as doughnut-shaped particles by varying the preparation conditions. The results open a new route to controlling the formation of a wide variety of nanostructured particles.     

A novel and facile preparation method of hollow silica spheres containing small SiO2 cores

This article presents a novel and facile preparation method of hollow silica spheres with loading small silica inside. In this approach, positively charged SiO₂/polystyrene core‐shell composite particles were synthesized first, when the silica shells from the sol‐gel process of tetraethoxysilane were then coated on the surfaces of composite particles via electrostatic interaction, the polystyrene was dissolved subsequently even synchronously in the same medium to form hollow silica spheres with small silica cores. TEM, SEM, and FTIR measurements were used to characterize these composite spheres. Based on this study, some inorganic or organic compounds could be loaded into these hollow silica spheres. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 3431–3439, 2007     

Nonequilibrium bubbles in a flowing langmuir monolayer

We investigate the nonequilibrium behavior of two-dimensional gas bubbles in Langmuir monolayers. A cavitation bubble is induced in liquid expanded phase by locally heating a Langmuir monolayer with an IR-laser. At low IR-laser power the cavitation bubble is immersed in quiescent liquid expanded monolayer. At higher IR-laser power thermo capillary flow around the laser-induced cavitation bubble sets in. The thermo capillary flow is caused by a temperature dependence of the gas/liquid line tension. The slope of the line tension with temperature is determined by measuring the thermo capillary flow velocity. Thermodynamically stable satellite bubbles are generated by increasing the surface area of the monolayer. Those satellite bubbles collide with the cavitation bubble. Upon collision the satellite bubbles either coalesce with the cavitation bubble or slide past the cavitation bubble. Moreover we show that the satellite bubbles can also be produced by the emission from the laser-induced cavitation bubbles.     

A facile method for the preparation of monodisperse hollow silica spheres with controlled shell thickness

This article presents a facile, effective, mild synthesis process for well‐defined hollow spheres by using cationic polystyrene (PS) submicro‐particles as templates. In this approach, the cationic PS templates can be first prepared via emulsifier‐free polymerization by using the cationic monomer 2‐(methacryloyloxy) ethyltrimethylammonium chloride as comonomer, then, the silica shells from the sol‐gel process of tetraethoxysilane were coated on the surfaces of template particles via electrostatic interaction, finally the PS was dissolved in situ by modification of the reaction conditions in the same medium to form monodisperse hollow silica spheres with controlled shell thickness. Fourier transform‐infrared spectroscopy, thermogravimetric analysis, Brunauer‐Emmett‐Teller, transmission electron microscopy, and scanning electron microscope measurements were used to characterize these hollow silica spheres. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 1332–1338, 2010     

Robust Amino-Functionalized Mesoporous Silica Hollow Spheres Templated by CO2 Bubbles

Hollow-structured mesoporous silica has wide applications in catalysis and drug delivery due to its high surface area, large hollow space, and short diffusion mesochannels. However, the synthesis of hollow structures usually requires sacrificial templates, leading to increased production costs and environmental problems. Here, for the first time, amino-functionalized mesoporous silica hollow spheres were synthesized by using CO₂ gaseous bubbles as templates. The assembly of anionic surfactants, co-structure directing agents, and inorganic silica precursors around CO₂ bubbles formed the mesoporous silica shells. The hollow silica spheres, 200–400 nm in size with 20–30 nm spherical shell thickness, had abundant amine groups on the surface of the mesopores, indicating excellent applications for CO₂ capture, Knoevenagel condensation reaction, and the controlled release of Drugs.     

Preparation of hollow titania and strontium titanate spheres using sol–gel derived silica gel particles as templates

A facile approach, based on polyelectrolyte-mediated electrostatic adsorption of a water-soluble titanium complex on colloidal templates and hydrothermal treatment, is presented for the formation of hollow titania (TiO₂) and strontium titanate (SrTiO₃) spheres. Monodispersed silica gel particles were prepared by the sol?Cgel method and adopted as core templates. Deposition of a water-soluble titanium complex, titanium (IV) bis(ammoniumlactato)dihydroxide (TALH), on the silica gel particles was carried out via the layer-by-layer assembly technique. Hollow spheres were successfully formed from the core?Cshell particles. The silica gel particles used as core templates dissolved during hydrothermal treatment because of the particles?? undeveloped siloxane network. In addition, the hydrothermal treatment induced crystallization of the hollow shells. Therefore, the hydrothermal treatment played two roles; removal of the silica templates and crystallization of the hollow shells. When deionized water was used, hollow TiO₂ spheres were obtained. Hollow SrTiO₃ spheres could also be formed when an aqueous solution of Sr(OH)₂ was used. The approach presented here could be exploited as a novel and sustainable approach for the fabrication of a range of different inorganic hollow spheres.     

Stabilization and characterization of colloidal gas aphron dispersions

Colloidal gas aphrons (CGAs) are finding increasing application in water processing, bioseparation, bubble-entrained floc flotation, separation of oil from sand, etc. This article proposes an effective method of encapsulation to stabilize the CGA bubbles with silicic sol solution for their characterization. The stabilized CGA bubbles can keep shapes and sizes for at least 12 h; even the bubbles smaller than 25 mum can also be stabilized and exist for very long times. Effects of concentration and pH of silicic sol solution on CGA stabilization were studied. The optimal ranges of concentration and pH of silicic sol solution are 0.15-0.25 mol/dm(3) and 7-10, respectively. The bubble distortion behavior in disturbance and size distribution of CGAs were examined by using the stabilization method and photographic techniques.     

Density fractionated hollow silica microspheres with high-yield by non-polymeric sol–gel/emulsion route

Hollow silica microspheres were synthesized by non-polymeric sol–gel/emulsion technique using tetra ethyl orthosilicate (TEOS) as a source of silica. A sol mixture of TEOS, water, ethanol and acid was emulsified in a solution of light paraffin oil and surfactant (Span-80). Calcined spheres were density fractionated between density ranges: <1.0, 1.0–1.594, 1.594–1.74 and >1.74 g cm⁻³. The samples were characterized by optical and scanning electron microscopy with energy dispersive X-ray analysis, Fourier transform infrared spectroscopy and laser diffraction size analyzer. Spheres of densities lower than 1.74 g cm⁻³ were found to be hollow as observed from scanning electron microscopy (SEM) images and their yield was maximized to 100% by using a specific TEOS volume ratio with respect to volumes of surfactant and oil. Decreasing the calcination temperature from 700 to 500 °C enhances the yield of hollow spheres emphasizing importance of slower diffusion kinetics at lower calcination temperature. Outer diameters of spheres were between 5 and 60 μm with mean diameter expectedly increasing with increase in TEOS sol volume and with decrease in sphere density. It is proposed that silica shells form via hydrolysis and polycondensation at oil–water/ethanol interface in the water-in-oil emulsion, which subsequently form hollow spheres on removal of water–ethanol during calcination.     

Local hydrodynamic investigation of the aeration in a submerged hollow fibre membranes cassette

The better understanding of the effective air distribution inside a membrane cassette is a particular challenge in submerged membrane bioreactor. The present study is the first one that investigates the hydrodynamics of the coarse bubbles flow inside a hollow fibre membranes cassette. The experimental investigations were carried out in a reactor equipped with commercial modules from ZENON ZeeWeed^® 500d. A bi-optical probe was used to measure the bubble size, the bubble velocity and the gas hold-up at different locations between the modules and for three different gas flow rates. These local measurements gave significant information about the lateral distribution of the air and its evolution with the height on the surface of the membrane modules, which can impact on the filtration performance and are the first step to an optimisation of the aeration system and module geometry.     

由硅溶胶生长单分散颗粒的研究

针对现行单分散二氧化硅颗粒制备方法的粒径预见性差、步骤繁琐、收率低等问题，研究了一种用硅溶胶作为种子，在氨、水和乙醇的混合溶液中通过水解正硅酸乙酯（ＴＥＯＳ）生长出单分散颗粒的简便方法。该方法仅在初始的悬浮液中滴加ＴＥＯＳ即可使种子正常生长，无须补充氨水以修正体系浓度的变化。最终的分散相浓度可达１０％（质量分数）。可选择生长的粒径范围在１微米以内并可精确控制。所得颗粒粒径分布偏差于Ｓｔｏｂｅｒ方法     

Hydrothermal synthesis of hollow silica spheres under acidic conditions

It is well-known that silica can be etched in alkaline media or in a unique hydrofluoric acid (HF) solution, which is widely used to prepare various kinds of hollow nanostructures (including silica hollow structures) via silica-templating methods. In our experiments, we found that sto?ber silica spheres could be etched in generic acidic media in a well-controlled way under hydrothermal conditions, forming well-defined hollow/rattle-type silica spheres. Furthermore, some salts such as NaCl and Na(2)SO(4) were found to be favorable for the formation of hollow/rattle-type silica spheres.     

Micropumping of liquid by directional growth and selective venting of gas bubbles

We introduce a new mechanism to pump liquid in microchannels based on the directional growth and displacement of gas bubbles in conjunction with the non-directional and selective removal of the bubbles. A majority of the existing bubble-driven micropumps employs boiling despite the unfavorable scaling of energy consumption for miniaturization because the vapor bubbles can be easily removed by condensation. Other gas generation methods are rarely suitable for micropumping applications because it is difficult to remove the gas bubbles promptly from a pump loop. In order to eradicate this limitation, the rapid removal of insoluble gas bubbles without liquid leakage is achieved with hydrophobic nanopores, allowing the use of virtually any kind of bubbles. In this paper, electrolysis and gas injection are demonstrated as two distinctively different gas sources. The proposed mechanism is first proved by circulating water in a looped microchannel. Using H(2) and O(2) gas bubbles continuously generated by electrolysis, a prototype device with a looped channel shows a volumetric flow rate of 4.5-13.5 nL s(-1) with a direct current (DC) power input of 2-85 mW. A similar device with an open-ended microchannel gives a maximum flow rate of approximately 65 nL s(-1) and a maximum pressure head of approximately 195 Pa with 14 mW input. The electrolytic-bubble-driven micropump operates with a 10-100 times higher power efficiency than its thermal-bubble-driven counterparts and exhibits better controllability. The pumping mechanism is then implemented by injecting nitrogen gas bubbles to demonstrate the flexibility of bubble sources, which would allow one to choose them for specific needs (e.g., energy efficiency, thermal sensitivity, biocompatibility, and adjustable flow rate), making the proposed mechanism attractive for many applications including micro total analysis systems (microTAS) and micro fuel cells.     

Hollow silica spheres with an ordered pore structure and their application in controlled release studies

Herein we report the synthesis and characterization of hollow silica spheres with a narrow size distribution, uniform wall thickness, and a worm-like pore structure. The formation of these spheres was monitored by confocal laser scanning microscopy and dynamic light scattering. A model for the molecular build-up of these silica hollow spheres is derived from these data in combination with studies of the as-made particles by transmission electron microscopy, scanning electron microscopy, pore size analysis, thermogravimetric analysis, and solid-state nuclear magnetic resonance. We further demonstrate that these spheres can be used for the encapsulation and subsequent release of different dye molecules.     

Architecture of micron-scale hollow spheres composed of silica nanoparticles and approach to luminescent spheres

Micron-scale hollow spheres were successfully constructed with silica nanoparticles by templating of polymer spheres. Subsequently, the use of 3-aminopropyltriethoxysilane (APTES) introduces carbon and oxygen defects in the silica nanoparticles resulting from calcination of the aminopropyl group. In this approach, the template of micron-scale polymer spheres was prepared from dispersion polymerization. Subsequent St?ber process results in the formation of a silica layer attached to the polymer sphere surfaces. After calcination, the obtained micron-scale hollow silica spheres were then studied on the relationship between the particle diameter and the surface morphology. The luminescence of hollow spheres was prepared through using APTES in St?ber process, and which of related the appearance of luminescence to the APTES concentration and calcination temperature. The results of this study can provide useful information for the structure of micron-scale hollow spheres and their application to luminescent materials.     

A General Route to Hollow Mesoporous Rare‐Earth Silicate Nanospheres as a Catalyst Support

Hollow mesoporous structures have recently aroused intense research interest owing to their unique structural features. Herein, an effective and precisely controlled synthesis of hollow rare‐earth silicate spheres with mesoporous shells is reported for the first time, produced by a simple hydrothermal method, using silica spheres as the silica precursors. The as‐prepared hollow rare‐earth silicate spheres have large specific surface area, high pore volume, and controllable structure parameters. The results demonstrate that the selection of the chelating reagent plays critical roles in forming the hollow mesoporous structures. In addition, a simple and low‐energy‐consuming approach to synthesize highly stable and dispersive gold nanoparticle–yttrium silicate (AuNPs/YSiO) hollow nanocomposites has also been developed. The reduction of 4‐nitrophenol with AuNPs/YSiO hollow nanocomposites as the catalyst has clearly demonstrated that the hollow rare‐earth silicate spheres are good carriers for Au nanoparticles. This strategy can be extended as a general approach to prepare multifunctional yolk–shell structures with diverse compositions and morphologies simply by replacing silica spheres with silica‐coated nanocomposites.     

Aerosol assisted synthesis of silica/phenolic resin composite mesoporous hollow spheres

Hollow spheres of phenolic resin/silica composite are synthesized by macroscopic phase separation of a sorbitan monooleate surfactant Span 80 during aerosol-assisted spraying. The cavity can be evolved from multiple compartments to single hollow cavity with the increase of Span 80 content. The composite shell becomes mesoporous due to the release of small molecules after thermal treatment above 350 °C. After further thermal treatment at a higher temperature for example 900 °C in nitrogen or 1,450 °C in argon, the carbon/silica composite hollow spheres or crystalline silicon carbide hollow spheres are derived, respectively. Compared to the pure phenolic resin-based carbon spheres, thermal stability of the carbon-based composite spheres in air is essentially improved by the introduction of inorganic component silica. The carbon-based composite hollow spheres combine both performances of easy mass transportation through macropores and high specific surface area of mesopores, which will be promising to support catalysts for fuel cells. Electronic supplementary material  The online version of this article (doi:) contains supplementary material, which is available to authorized users.     

Bubble guidance of tubular growth in reaction-precipitation systems

Numerous types of reaction-precipitation systems involve the growth of tubular structures similar to those formed in "silica gardens". As a model case for this phenomenon, we investigate the rapid growth of hollow tubes in the reaction between sodium silicate and cupric sulfate. The latter solution is injected hydrodynamically at constant flow rates of 1-20 mL h(-1) into a large reservoir of waterglass. In this study, the growth is templated and guided by single, buoyant gas bubbles. The resulting tubes can be several decimetres long and have constant radii in the range of 100-600 microm. Systematic measurements show that bubble size governs the tube radius. According to this radius, the system selects its growth velocity following volume conservation of the injected solution. Moreover, scanning electron microscopy reveals intricate ring patterns on the tube walls. We also show evidence for the existence of a minimal and a maximal tube radius. Finally, we report an intriguing collapse of tubes created at high silicate concentrations, which yields twisted ribbon-like structures. Critical radii and tube collapse are discussed in terms of simple competing forces.     

Preparation of Porous Hollow SiO2 Spheres by a Modified St?ber Process Using MF Microspheres as Templates

Using the surface charged and acid dissolvable melamine formaldehyde (MF) microspheres as sacrificial hard templates, silica coated MF core?Cshell composite microspheres, denoted as MF@SiO₂, were synthesized via a surfactant-assisted sol?Cgel process by using tetraethyl orthosilicate (TEOS) as silica source. Hollow SiO₂ spheres with mesoporous shells were then obtained after selective removal of the MF cores and the pore directing surfactant by hydrochloric acid etching or calcinations in air. Interesting shrinkage phenomena were observed in both the hollow products derived from hydrochloric acid etching and calcinations. The influence of the ratio of MF sphere to TEOS and the removal method of the MF core on the size of the hollow spheres, the shell thickness and the shell surface roughness have been studied. The composition, the thermal stability, the morphology, the surface area and pore size distribution, the wall thickness and adsorption properties of the hollow spheres derived from hydrochloric acid etching and calcinations were also investigated and compared based on the FTIR, SEM, TEM, TGA, Nitrogen adsorption?Cdesorption and spectrophotometer techniques or measurements.     

Preparation of hollow silica microspheres with controlled shell thickness in supercritical fluids

This article presents a novel route to prepare hollow silica microspheres with well-defined wall thickness by using cross-linked polystyrene (PS) microspheres as templates with the assistance of supercritical carbon dioxide (SC-CO₂). In this approach, the cross-linked PS templates can be firstly prepared via emulsifier-free polymerization method by using ethylene glycol dimethacrylate or divinylbenzene as cross-linkers. Then, the silica shell from the sol–gel process of tetraethyl orthosilicate (TEOS) which was penetrated into the PS template with the assistance of SC-CO₂ was obtained. Finally, the hollow silica spheres were generated after calcinations at 600 °C for 4 h. The shell thickness of the hollow silica spheres could be finely tuned not only by adjusting the TEOS/PS ratio, which is the most frequently used method, but also by changing the pressure and aging time of the SC-CO₂ treatment. Fourier transform infrared spectroscopy, transmission electron microscopy, and scanning electron microscope were used to characterize these hollow silica spheres.