Synthesis and characterization of silica gel from siliceous sands of southern Tunisia

The present work aimed to achieve valorization of Albian sands for the preparation of sodium silicates that are commonly used as a precursor to prepare silica gel. A siliceous sand sample was mixed with sodium carbonate and heated at a high temperature (1060 °C) to prepare sodium silicates. The sodium silicates were dissolved in distilled water to obtain high quality sodium silicate solution. Hydrochloric acid was then slowly added to the hydrated sodium silicates to obtain silica gel. The collected raw siliceous sands, as well as the prepared silica gels, were characterized by different techniques, such as X-ray fluorescence (XRF), X-ray diffraction (XRD), scanning electron microscopy (SEM) and thermal analysis (DSC). XRF confirmed that the detrital sand deposits of southern Tunisia contain high amounts of silica, with content ranging from 88.8% to 97.5%. The internal porosity varied between 17% and 22%, and the specific surface area was less than 5 m²/g. After the treatment described above, it was observed that the porosity of the obtained silica gel reached 57% and the specific surface area exceeded 340 m²/g. Nitrogen adsorption isotherms showed that the prepared silica gels are microporous and mesoporous materials with high adsorption capacities. These results suggest that the obtained silica gels are promising materials for numerous environmental applications.     

Local order in depolymerized silicate lattices

In glycerol, near 200 degrees C, the silicate networks of mesoporous silicates and zeolites undergo a deep depolymerization process. In a few hours, depending on the initial concentration of the solid in glycerol and on the temperature, amorphous gels are obtained. In these gels, a fraction of the Si-O-Si bonds are transformed into Si-O-C. The constitutional aluminum remains bound to the silica network in the gel. The short range ordering is maintained to some extent: the size of the smallest structural unit in gels obtained from zeolites is in the range of the cubic nanometer, nm3.     

The Structure of Hybrid Gels by Drift and NMR Spectroscopies

Hybrid inorganic-organic gels have been prepared by the sol-gel process using tetraethoxysilane (TEOS) as precursor, mixed with a low concentration of polytetrahydrofuran (PTHF), under acid catalysis. The hybrid xerogels were characterized by DRIFTS and Solid State ¹H, ¹³C and ²⁹Si NMR. The DRIFT spectra indicate that the polymer is responsible for decreasing the number of free silanol groups in comparison to pure silica. Solid-state NMR spectra reveal the types of silicate structures formed and the conditions for establishing chemical bonds between the two phases, which are responsible for the silica network flexibility. We have concluded that it is possible to design a hybrid gel with tailored properties, even at very low polymer concentration, by selecting the appropriate preparation route.     

Molecular manipulation of two- and three-dimensional silica nanostructures by alkoxysilylation of a layered silicate octosilicate and subsequent hydrolysis of alkoxy groups

A novel methodology for constructing molecularly ordered silica nanostructures with two-dimensional (2-D) and three-dimensional (3-D) networks has been developed by using a stepwise process involving silylation of a layered silicate octosilicate with alkoxytrichlorosilanes [ROSiCl(3), R = alkyl] and subsequent reaction within the interlayer spaces. Alkoxytrichlorosilanes react almost completely with octosilicate, bridging two closest Si-OH (or -O(-)) sites on the silicate layers, to form new five-membered rings. The unreacted functional groups, Si-Cl and Si-OR, are readily hydrolyzed by the posttreatment with a water/dimethyl sulfoxide (DMSO) or water/acetone mixture, leading to the formation of two types of silicate structures. The treatment with a water/DMSO mixture produced a unique crystalline 2-D silicate framework with geminal silanol groups, whereas a water/acetone mixture induced hydrolysis and subsequent condensation between adjacent layers to form a new 3-D silicate framework. The 2-D structure is retained by the presence of DMSO molecules within the swelled interlayer spaces and is transformed to a 3-D silicate upon desorption of DMSO. The structural modeling suggests that both of the 3-D silicates contain new cagelike frameworks where solvent molecules are trapped even at high temperature (up to 380 degrees C, in the case of acetone). Both 2-D and 3-D silica structures are quite different from known layered silicates and zeolite-like materials, indicating the potential of the present approach for precise design of various silicate structures at the molecular level.     

Gelatine thin films as biomimetic surfaces for silica particles formation

The formation of silica nanostructures by several living organisms, such as diatoms or sponges, involves specific macromolecules that control the growth and the organization of silica nanoparticles. In order to investigate if a single molecular system could perform both particle size control and morphological template, gelatine thin films of various concentration and strength were prepared as biomimetic models and their reactivity towards sodium silicate aqueous solutions was studied. Simultaneous formation of silica particles in the nanometric and micrometric size range was observed. The former corresponds to colloids grown at the surface of the gelatine films and the latter to particles induced by gelatine chain brushes formed at the film/water interface. These results are in good agreement with well-known principles of biomineralization and suggest that multi-molecular systems, rather than single components, are responsible for biogenic silica nanostructure formation.     

Preparation of Forsterite by the Geopolymer Technique—Gel Compositions as a Function of pH and Crystalline Phases

Mg-bearing silicate precursor gels have been prepared by mixing 0.74 mol/L sodium metasilicate and 1.48 mol/L magnesium nitrate solutions. Caustic soda solution of 1.0 mol/L concentration was introduced to regulate pH. The magnesium nitrate solution was added dropwise to the sodium silicate solution in equi-volume at various pH values. Raw and heat-treated gels were characterized by XRF, TG-DTA, XRD and FE-SEM. As a result, gel compositions were dependent on pH values of mixing solutions. The pH value yielding stoichiometric forsterite composition, MgO/SiO₂ = 2 was reached at pH 9.3. In addition, this value was pH 8.4 for stoichiometric enstatite composition, MgO/SiO₂ = 1. With decreasing pH from 9.3, the ratio became less than 2 and forsterite and enstatite precipitated by heating the gels. With increasing pH from 9.3, the ratio became more than 2 and forsterite and periclase precipitated by heating the gels. DTA curves showed a characteristic exothermic peak centered at 700–900^∘C, indicating relatively low temperature formation of crystalline phases due to the presence of polycondensed frame works of silicates in the precursor gels.     

Electrical strength in ramp voltage AC tests of LDPE and its nanocomposites with silica and fibrous and laminar silicates

The electrical strength of a set of LDPE micro and nanocomposites with silica, laminar silicates and fibrous silicates has been studied. A significant 60% increase of the breakdown electrical field is shown by the microsized microdispersed LDPE/montmorillonite composites while only a 20% increase is obtained with a nanosized laminar silicate. Nanosized nanodispersed composites of the spherical silica and fibrous silicate with LDPE show a lower increase of the breakdown electrical field. The data point scatter in repeated tests is very high in the case of the microcomposites, indicating strong morphological heterogeneity, while it is very low in the nanocomposites. This implies that these nanocomposites are remarkably defect‐free as regards electrically “weak” sites. An analysis of the crystalline structure, semicrystalline morphology and inorganic particle size and distribution evidences the importance of the role played not only by the inorganic particles but also by the semicrystalline morphology in the final dielectric performance of the composite. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1301–1311, 2008     

Evidence of a monoclinic-like amorphous phase in composites of LDPE with spherical, fibrous and laminar nanofillers as studied by infrared spectroscopy

Well-dispersed nanocomposites of LDPE with spherical silica and laminar and fibrous silicates have been prepared by melt compounding with nanofiller compositions ranging from 50 to 5 wt%. Spatial dispersion and size domains of the aggregates in the composites series have been evaluated by electron microscopies (SEM and TEM). The methylene rocking (700-740 cm⁻¹) and bending (1400-1480 cm⁻¹) modes of LDPE in these composites were studied by FTIR spectroscopy. When the nanofiller is present in a 40 or 50 wt%, the amorphous phase of polyethylene adopts a monoclinic arrangement. This arrangement is due to the confinement induced by the nanofillers on the polymer matrix. When the fibrous silicate or the spherical silica are used as nanofillers, a dilution of the concentrated composite or annealing bring about a relaxing of the amorphous structure of the polymer, and the monoclinic-like conformations disappear. When the nanofiller is a laminar silicate, dilution or annealing only partly eliminate the monoclinic-like structure, which remains in all cases an important fraction of the polymeric matrix.     

Crystallization of zeolites from organo-silicic colloids

As shown recently, the networks of mesoporous high-surface-area silicates and zeolites undergo a deep depolymerization process in glycerol, near 200 degrees C. Within 1 h, X-ray diffraction analysis amorphous gels are obtained. However, some local ordering subsists as demonstrated by a striking similarity between the silicon and aluminum high-resolution solid-state NMR spectra before and after the reaction. The residual organization could be investigated indirectly in studying the recrystallization of these gels in the presence or absence of structure-directing agents. Were this attempt successful, the way should be opened for the synthesis of molecular sieves starting from gels obtained from naturally occurring zeolites. Here, it will be shown that an amorphous gel obtained from HZSM-5 recovers the initial long-range structure of the parent material in a few hours at 85 degrees C in the presence of an aqueous solution of tetrapropyl ammonium (TPA) or NH3. The recrystallization of HY requires the presence of tetramethylammonium, but about 25% of the crystallization is obtained rapidly (approximately = 1 day) at 80 degrees C with ammonia. Hypotheses about the preorganized structural units are presented. The value of the Si-O-Si angle in the silica cluster seems to be of paramount importance.     

Synthesis and Characterization of Microporous Silica Prepared with Sodium Silicate and Organosilane Compounds

Microporous silica gels were prepared in the pH range of 3–4 using sodium silicate as a silica source. Surface polarity of these gels was modified by grafting hydrophobic groups into the silica gel matrix with the help of hydrophilic solvents (acetone, acetonitrile, ethanol and methanol) and alkoxysilane compounds containing nonhydrolyzable alkyl groups. The porous framework and hydrophobicity of the silica gels were evaluated using nitrogen adsorption/desorption and water adsorption measurement techniques. All the measured isotherms were found to be type I which is indicative of microporosity. The surface area and microporosity of these samples were estimated by analyzing the measured nitrogen adsorption/desorption data using BET, Langmuir and Dubinin-Radushkevich (D-R) adsorption isotherms. The micropore size distribution was determined from their nitrogen adsorption isotherms using the slit-pore model of the Horvath-Kawazoe equation. Silica gels with high surface area (over 500 m²/g) as well as high microporosity (over 0.2 cc/g) were obtained at gelation pH of 3.50 from the water-solvent system.     

2D Silicate Materials for Composite Polymer Electrolytes

Two-dimensional (2D) silicate materials have become one of the promising candidates for constructing composite polymer electrolytes due to their advantages of low cost, high stability, good mechanical property, high ionic conductivity and potential to inhibit the growth of lithium dendrites. However, the application of 2D silicate materials in composite polymer electrolytes (CPEs) is still at the infancy stage and facing a lot of challenges. In this minireview, we summarize the structures and properties of 2D silicate materials that have been applied in CPEs, the processing methods of composite electrolytes based on 2D silicates, and the recent process of 2D silicate materials in CPEs. We hope this review could present a general overview of the 2D silicates for CPEs and promote the further study for potential applications.     

Inorganic-organic composites,including some examples involving polyamides and polyimides

Inorganic-organic composites are frequently synthesized using techniques very similar to those used in the new sol-gel approach to ceramics. Organometallics such as silicates, titanates, and aluminates are hydrolyzed in the presence of polymer chains that typically contain reactive groups for bonding onto the silica, titania, or alumina being formed in the hydrolysis, thus forming inorganic-organic composites. When the polymer chains are present in excess, they constitute the continuous phase, with the ceramic-type material appearing as reinforcing particles. When present in smaller amounts, the polymer is dispersed in the continuous ceramic phase, to give a polymer-modified ceramic. Under some conditions, bicontinuous systems are obtained. The composites thus prepared are characterized by electron microscopy, x-ray and neutron scattering intensities, density determinations, and stress-strain and impact-strength measurements. Some unique challenges, problems, and results involved in the application of these techniques to high-performance polyamides and polyimides are described.     

Structure formation of the mixed gels of zirconium oxyhydrate and silicic acid produced with different sequencing of reagents

The physicochemical characteristics of single and mixed zirconia and silica gels produced by the sol-gel technique at different synthesis pH and sequence of introducing the reagents in the mother liquid are presented. As a result of comparing the data obtained by different research methods, it is found that in the mixed gels, irrespective of the synthesis technique, Si-O-Zr bonds are present. The introduction of a zirconium salt in the mother liquid containing a silicate salt leads to the preferred formation of zirconia gel granules of 20–30 nm in diameter enclosed in the matrix of silica gel. The inverse sequence of introducing the gel-forming components in the reaction mixture promotes the formation of large gel aggregates containing the particles of less that 10 nm and having a high degree of polymerization. Mixed gels of zirconium oxyhydrate and silicic acid have an order higher sorptive capacity for yttrium (III) and calcium cations, as compared to single silica gels and zirconia gels.     

Synthesis and characterization of stable polymer-coated C8 stationary phase with high durability under extreme pH conditions for high-performance liquid chromatography

A highly chemically stable polymer-coated silica-based C8 stationary phase was developed by combining modification with octyl groups and a polymer coating technology. The stationary phase was prepared by the following procedure: (1) introduction of octyl groups to the silica surface; (2) coating the C8 silica with a silicone polymer. 29Si solid-state NMR spectra indicated that a silicone polymer reacted not only with residual silanol groups on the silica surface, but with those generated from silanes used for the introduction of octyl groups. Column durability was evaluated with an acidic mobile phase (60 degrees C, pH 1) and a basic mobile phase (50 degrees C, pH 10) in accelerated damaging conditions. The C8 phase showed a high durability under both conditions.     

Use of a glass residue in the removal of heavy metals from wastewater

The extraction of silica from powdered glass cullet with an aqueous solution of sodium hydroxide has been proposed as an alternative to glass recycling aimed to the low temperature production of sodium silicates. The unextracted residue obtained after a counter current two-step extractive process at approximately 100 degrees C and room pressure is mainly made of calcium and sodium silicate and shows high porosity and a large surface area. We thought that it could be active as an agent for the removal of heavy metals from wastewater. In this paper the capacity of the unextracted residue of removing six metal ions (i.e., Cu2+, Ni2+, Zn2+, Cd2+, Pb2+ e Cr3+) was studied in a stirred batch reactor. The data obtained demonstrate that the removal of metal ions from wastewater is achieved with high capacity in a short time and their concentration is lowered under the legal limits without any appreciable influence from changes of physical and chemical conditions. Sodium and calcium ions take the place of heavy metals in water while pH keeps almost neutral. The exchange mechanism was identified.     

Investigating the effect of nanolayered silicates on blend segmental dynamics and minor component relaxation behavior in poly(ethylene oxide)/poly(methyl methacrylate) miscible blends

Polymer–silicate nanocomposites based on poly (ethylene oxide), PEO, poly(methyl methacrylate), PMMA, and sodium montmorillonite clay were fabricated and characterized to investigate the effect of nanolayered silicates on segmental dynamics of PEO/PMMA blends. X‐ray results indicate the formation of an exfoliated morphology in the nanocomposites. At low silicate contents, an enhancement in segmental dynamics of blend nanocomposites and also PEO, minor component in blend, is observed at temperature region below blend glass transition. This result can be attributed to the improvement of the confinement effect of rigid PMMA matrix on the PEO chains by introducing a low amount of layered silicates. On the other hand, at high silicate contents, an enhancement in segmental dynamics of blend nanocomposites and PEO is observed at temperature region above blend glass transition. This behavior could be interpreted based on the reduction of monomeric friction between two polymer components, which can facilitate segmental motions of blend components in nanocomposite systems. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Nanostructure development in nylon 6-Cloisite® 30B composites. Effects of the preparation conditions

PA6 composites with Cloisite® 30B (30B), prepared by different procedures, i.e., melt compounding, static annealing and solution blending, have been characterized by X-ray diffraction and microscopic analyses (TEM, SEM, POM) in order to shed more light on the mechanism of nanostructure development. It has been demonstrated that intercalation of the PA6 chains within the 30B galleries takes place very rapidly, in the absence of applied stresses, even when the size of the clay particles is relatively large (tens of microns) and the clay loading is very high (even 50 wt.%). It has also been shown that, if, conversely, the filler content is low (∼10 wt.% or less) and the particles are tiny (e.g., as for polymer/clay mixtures prepared by precipitation from a common solution), intercalation continues, under quiescent conditions, and leads in reasonable times to complete destruction of the silicate platelets stacking order. The composites with higher filler contents display a mixed exfoliated/intercalated morphology, with the intercalated silicate stacks characterized by an interlayer distance of about 3.7 nm. Contrary to statically annealed composites, the melt kneaded ones are characterized by a homogeneous dispersion of the filler particles and a local parallel orientation of the silicate platelets that induces, during polymer crystallization, an orientation of the polymer crystallites parallel to the faces of the compression molded specimens. Experiments carried out using 30B samples previously treated at 250 °C for 4 h under vacuum (30Bdegr) indicate that this treatment, probably due to the collapsed interlayer spaces, lowers the extent of PA6 chains intercalation. Thus, the relevant PA6/30Bdegr composites are characterized by the coexistence of unintercalated clay tactoids/agglomerates and individual silicate layers formed as result of intercalation on the edges of the filler particles.     

Combination of Silica Sol and Potassium Silicate via Isothermal Heat Conduction Microcalorimetry

Isothermal heat conduction microcalorimetry was utilized as a novel characterization method to investigate the polymerization processes of silica with both thermodynamic and kinetic parameters when the combination of silica sol and potassium silicate was stirred at temperatures of 25.0, 35.0, and 45.0°C. The silica polymerization was characterized by the greater enthalpy change at each higher temperature and by the reaction orders of the silica sol and potassium silicate, which varied rapidly, instantaneously, and constantly from low to high all the time, up and down in an alternate manner. When the reaction order of the silica sol and potassium silicate was 3.0, the maximum rate constant occurred at 25.0°C (k=1.22×10^?4mol^?2·dm⁶·s^?1). The two temperature regions (25.0–35.0°C region with a faster rate and 35.0–45.0°C region with a lower rate) reflected a two‐stage oligomerization of silica monomers with different oligomers formed in a two‐step anionic mechanism. The measurements of particle size and pH value showed that the colloidal particles in the mixed silica sol and potassium silicate first dissolved, then "active" silica in the potassium silicate redeposited to make a distinct particle size distribution (Z‐average size, 33.0–14.9 nm at 25.0°C) influenced both by pH value (9.82–11.97 at 25.0°C) and the mass fraction (53, 65, 75, and 85 mass/%) of the silica sol in the mixture. The processes of combination of the silica sol and potassium silicate did not result from acid‐base neutralization reactions but from a complex polymerization of the "active" silica components which relate to silica monomers oligomerization with heat evolved (the total enthalpy changes, 1.6234–3.3882 J).     

Study of Cryostructuring of Polymer Systems: 22. Composite Poly(vinyl alcohol) Cryogels Filled with Dispersed Particles of Various Degrees of Hydrophilicity/Hydrophobicity

Composite poly(vinyl alcohol) cryogels formed by the freezing–thawing of aqueous concentrated polymer solutions containing suspended filler were prepared and studied. The particles of unmodified silica gels were used as solid hydrophilic fillers and silica gels with grafted C2, C8, and C18 alkyl groups, as hydrophobic fillers. The granules of cross-linked dextran gel (Sephadex) swollen in water were used as soft hydrophilic fillers and lipophilic Sephadexes modified with propylene oxide groups, as soft hydrophobic fillers. It was shown that the microstructure and mechanical properties of such composites are affected by the presence of hydrophobic dispersed phase, namely, as the hydrophobicity of dispersed particles rises, the rigidity of composites increases with filler concentration at progressively lesser extent.     

Hydration characteristic on lime-silica fume pastes

The hydration of two calcium hydroxide— silica fume mixtures was studied at 25°C, these are Mix I and Mix II with molar lime/silica ratios of 1 and 1.7, respectively. The free lime, free silica and chemically combined water contents were determined at various time of hydration from which the molar CaO/SiO₂ ratios of the formed calcium silicate hydrate, C?S?H, were calculated. The results indicated that hydration takes place in six steps where C?S?H (I) is formed at early stages of hydration, for Mix I, While for Mix II formation of C?S?H (I) and C?S?H (II) were detected by X-ray diffraction analysis and differential thermal analysis.