Three‐Dimensional Structure of Olefinic Thermoplastic Elastomer Blends Using Electron Tomography

Summary: The present communication reports the first use of electron tomography in reconstructing the three‐dimensional morphology in thermoplastic elastomer blends. The blends investigated were dynamically vulcanized blends of ethylene‐propylene‐diene (EPDM) rubber/poly(propylene)/oil and polystyrene‐block‐(ethylene‐co‐butylene)‐block‐polystyrene (SEBS)/poly(propylene)/oil. An easy identification of blend morphology could be carried out at blend compositions, where conventional transmission electron microscopic imaging gives misleading information. This technique gives a higher resolution than any other microscopic technique, and is applicable to blends with dispersed as well as co‐continuous morphologies.

Example of a tomographic model of partially co‐continuous SEBS phases in a SEBS/PP/oil thermoplastic blend. Only the contours of the SEBS phase are shown.     

Morphology evolution and location of ethylene–propylene copolymer in annealed polyethylene/polypropylene blends

Binary blends of linear low density polyethylene (PE) and polypropylene (PP), and ternary blends of PE, PP, and EP copolymer (EPR) were prepared in a finely mixed state. In all blends the ratio of PP to PE was 85/15. In some of the blends, the PE component was labeled with a fluorescent dye; in other blends, the EPR component was labeled. These blends were investigated by laser scanning confocal fluorescence microscopy [LCFM] as a function of annealing time as well as EPR compatibilizer content. In this way we were able to follow the evolution of sample morphology and the location of the EPR in the blends. The presence of EPR in the blends retards the growth of droplets of the dispersed PE phase. When EPR was added in amounts up to 5 wt %, it tended to cover the PE droplets in patches rather than form a true core-shell structure. In the LCFM images, the EPR/PP interface appeared sharper than the EPR/PE interface. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35 : 979–991, 1997     

Polyamide 66/EPR‐g‐MA blends: mechanical modeling and kinetic analysis of thermal degradation

The present investigation deals with the mechanical, thermal, and morphological properties of binary nylon 66/maleic anhydride grafted ethylene propylene rubber (EPR‐g‐MA) blends at different dispersed phase (EPR‐g‐MA) concentrations. The effects of EPR‐g‐MA concentration and dispersed particle size on the mechanical properties of the blends were studied. Analysis of the tensile data in terms of various theoretical models revealed the variation of stress concentration effect with blend composition and the improvement of interfacial adhesion between dispersed rubber phase and nylon 66 matrix. The thermal degradation of the blends was analyzed by nonisothermal thermogravimetric analysis (TGA). It was found that the activation energy (E_a) and overall reaction order of thermal degradation decreased with increasing EPR‐g‐MA content. The scanning electron microscopic (SEM) analysis showed a significant decrease in dispersed particle size with increasing EPR‐g‐MA content, which was explained on the basis of the level of chemical interaction (in situ compatibilization) between nylon 66 and EPR‐g‐MA. The surface morphology of the nylon 66/EPR‐g‐MA blends was illustrated by the roughness of atomic force microscopy (AFM) images. Copyright © 2008 John Wiley & Sons, Ltd.     

用Z-N催化剂分段聚合制备PP/EPR共混物的结构和形态特征

用Ziegler-Natta(Z-N)催化剂MgCl2/TiCl4/BMF-AlEt3(BMF代表内给电子体9,9-二甲氧基甲基芴),采用分段聚合的方法制备了PP/EPR原位共混物,通过改变乙丙共聚的时间调节聚合物中乙烯的含量.使用核磁共振(13C-NMR)、凝胶渗透色谱(GPC)、示差扫描量热分析法(DSC)、动态力学分析(DMA)、扫描电子显微镜(SEM)和偏光显微镜(PLM)等研究了聚合物的结构和形态特征.研究发现,分段聚合制备的PP/EPR共混物是一种包括丙烯均聚物、乙丙无规和嵌段共聚物在内的多组分混合物.动态力学的结果显示混合物中聚丙烯与乙丙无规共聚物的玻璃化转变峰出现了内移现象,说明两者呈现部分相容性.扫描电镜的照片表明了聚丙烯基体与乙丙无规共聚物分散相之间的相界面模糊,两相之间的相容性较好.随着聚合物中乙烯含量的增加,分散相出现明显的塑性变形,同时,聚丙烯的结晶形态也发生明显的变化,球晶的尺寸逐渐变小,同时球晶变得不完善.     

Preparation and properties of PP/PC/POE blends

In order to develop PP (polypropylene)‐based blends with balanced toughness and rigidity, the poly‐blends of PP/PC (polycarbonate)/POE (ethylene–octene copolymer) were prepared by applying styrene–ethylene–propylene–styrene (SEPS) as the macromolecular compatibilizer. The compatibilizing effect was studied in terms of the mechanical, morphologies and thermal properties, and the compatibilized PP‐based blends presented remarkable improvement in impact toughness and balanced tensile strength due to the formed special morphology structure. Additionally, by preparing the pre‐blend of PC/SEPS, the melt viscosity of the PP matrix can match that of the dispersed phase PC and POE, which led to a further improvement in the mechanical property of the blends. Copyright © 2009 John Wiley & Sons, Ltd.     

小角X光散射法研究聚丙烯/乙丙橡胶合金的相结构

用X光小角散射和扫描电子显微镜研究了聚丙烯 乙丙橡胶合金薄膜 .根据Debye Buech光散射统计理论计算了结构参数 ,即相关函数ac、平均弦长 l和旋转半径Rg.同时计算了Porod指数α ,并用α讨论了分散相的形状 .用扫描电子显微镜观察了共混物的形态和结构     

Use of a dye‐labeled ethylene‐butene copolymer as a tracer in laser scanning confocal fluorescence microscopy studies of thermoplastic olefins

A benzothioxanthene‐labeled ethylene‐butene rubber has been synthesized and tested as a potential fluorescent tracer for the impact modifier (IM) phase in laser scanning confocal fluorescence microscopy (LSCFM) studies of thermoplastic olefin (TPO) morphology. The amino‐functional Hostasol Yellow derivative HY‐DP reacts with maleated EBR‐28 to give a good labeling yield (ca. 70%) and a dye concentration of 0.051 mmol/g, when the maleated rubber is first refluxed over molecular sieves and the reaction purged with N₂. Without pretreatment of the rubber and N₂ purging, a lower labeling yield (0.036 mmol dye/g) is obtained and the labeled product tends to undergo crosslinking at 240 °C and subsequent dye detachment when the crosslinked gel is hydrolyzed. LSCFM studies reveal HY‐labeled EBR to be completely miscible and evenly dispersed in the unlabeled EBR‐9 of model TPO blends. Moreover, the HY‐labeled EBR provides good fluorescence contrast between the IM droplets and the PP matrix in the TPO blend PP/EBR (80/20) (w/w) + 3 wt % labeled polymer with respect to EBR. Imaging of IM droplets down to 40 μm below the film surface of this blend has been demonstrated. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 239–252, 2001     

Molecular‐Weight‐Dependence on Domain Formation of Grafted Poly(ethylene‐co‐propylene) in a Poly(propylene) Matrix

Several novel poly(propylene)‐graft‐poly(ethylene‐co‐propylene) copolymers with isotactic poly(propylene) (PP) backbones and ethylene/propylene rubber (EPR) branches were synthesized. The thermomechanical properties of these samples were investigated using a dynamic mechanical analyzer. There appeared to be a critical EPR molecular weight above which a two‐phase system developed with EPR domains dispersed in a PP matrix. This domain formation gave an enhanced loss modulus compared to a commercial high impact PP product below 40°C.     

Thin films of PS/PS‐b‐pnipam and ps/pnipam polymer blends with tunable wettability

We developed thin films of blends of polystyrene (PS) with the thermoresponsive polymer poly(N‐isopropylacrylamide) (PNIPAM) (PS/PNIPAM) and its diblock copolymer polystyrene‐b‐poly(N‐isopropylacrylamide) (PS/PS‐b‐PNIPAM) in different blend ratios, and we study their surface morphology and thermoresponsive wetting behavior. The blends of PS/PNIPAM and PS/PS‐b‐PNIPAM are spin‐casted on flat silicon surfaces with various drying conditions. The surface morphology of the films depends on the blend ratio and the drying conditions. The PS/PS‐b‐PNIPAM films do not show an increase in their water contact angles with temperature, as it is expected by the presence of the PNIPAM block. All PS/PNIPAM films show an increase in the water contact angle above the lower critical solution temperature of PNIPAM, which depends on the ratio of PNIPAM in the blend and is insensitive to the drying conditions of the films. The difference between the wetting behavior of PS/PS‐b‐PNIPAM and PS/PNIPAM films is due to the arrangement of the PNIPAM chains in the film. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 670–679     

Synthesis and characterization of polyethylene‐g‐polystyrene as the compatibilizer for polypropylene/ Polystyrene blends

Polyethylene‐g‐polystyrene (PE‐g‐PS) was synthesized as a compatibilizer for polypropylene/polystyrene­(PP/PS) blends by the living radical polymerization of styrene with polyethylene‐co‐glycidylmethacrylate (PE‐co‐GMA). The compatibilizer effect of PE‐g‐PS on the morphology and thermal properties of PP/PS blends was investigated. The crystalline temperature of PP in PP/PS blends decreased with increasing PE‐g‐PS contents. Morphologies of PP/PE‐g‐PS/PS blends showed much better dispersion of each domain for higher PE‐g‐PS contents. The molecular weight of PS segment in PP/PE‐g‐PS/PS blend was increased by addition of styrene monomer during the post melt blending process where post living radical polymerization reaction proceeded. Copyright © 2003 John Wiley & Sons, Ltd.     

Influence of extender oil composition on flowing property,thermal stability,and morphology of styrene‐b‐ethylene‐co‐butylene‐b‐styrene copolymer/polypropylene/oil blends

In this study, a series of styrene‐b‐ethylene‐co‐butylene‐b‐styrene copolymer (SEBS)/polypropylene (PP)/oil blends with different kinds of oil composition was developed through melt blending. The effect of oil with different composition and properties on its phase equilibrium and “redistribution” in multiphasic SEBS elastomer was systematically studied for the first time. Moreover, an integral influencing mechanism of oil composition on the structure and properties of SEBS/PP/oil blends was also put forward. The mineral oil was mainly distributed in ethylene/butylene (EB)/PP phase, which greatly enhanced the processing flowability of SEBS/PP/oil blends. With increasing oil C_N content, a redistribution of oil appeared and excess naphthenic oil (NO) entered the interphase of soft and hard phases. The dynamic mechanical thermal analysis (DMTA) analysis indicated that the polystyrene (PS) phase was plasticized, which also helped to improve the processing fluidity of blends. However, the plasticizing of physical cross‐linking point PS resulted in a decrease in mechanical strength and thermal stability. Small‐angle X‐ray scattering (SAXS) and transmission electron microscope (TEM) results showed that PS phase (45 nm to 55 nm) cylindrically distributed in EB/PP/oil matrix, the excess NO in the interphase enlarged the distance between PS phase and widen the escape channel for oil migration. At over 45% oil C_N content, the electron density difference between soft and hard phases reduced to the minimum, same as T_gPS, indicating a deeper plasticizing effect. The PS phase swelled and exhibited elastic behavior; thus, the force could be uniformly transferred between two phases. Importantly, a recover in strength and thermal stability was observed in O‐5 blend. This work significantly filled the gap of studies in oil‐extended thermoplastic elastomers (TPEs), exhibiting great theoretical guiding significance and application value.     

Structure and mechanical properties for binary blends of polypropylene and ethylene‐1‐hexene copolymer

The structure and mechanical properties of the injection‐molded products for the binary blends composed of an isotactic polypropylene (PP) and a rubbery ethylene‐1‐hexene copolymer (EHR) were studied. The following two types of blends were employed: one is the incompatible blend of PP and ethylene‐rich EHR; the other is the compatible blend of PP and 1‐hexene‐rich EHR. The incompatible blend shows a phase‐separated morphology, in which EHR domains in the skin layer highly orient to the flow direction. On the other hand, the compatible blend shows fairly homogeneous morphology in the skin and core regions, in which EHR molecules are dissolved into the amorphous PP region. The measurements of birefringence and infrared dichroism revealed that the magnitude of molecular orientation along the flow direction for the compatible blend is larger than that for the incompatible blend. Nevertheless, it was also found that anisotropy of the mechanical properties for the compatible blend is less prominent, which is attributed to lack of the mechanical connection between neighbor crystalline fragments aligned perpendicular to the flow direction. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 701–713, 1999     

Morphology, crystallization behavior and properties of impact-modified polypropylene copolymer with or without sodium benzoate as a nucleating agent

 The morphology, crystallization behavior, and properties of an impact-modified polypropylene (PP) copolymer with or without sodium benzoate were investigated. The contents of ethylene–propylene rubber (EPR) in the reactor-made PP copolymer is about 15 wt%. For comparison, blends of PP and EPR containing the same EPR composition were prepared by melt-mixing. Morphological studies by scanning probe microscopy indicated that the impact-modified copolymer consists of three different phases, i.e., polyethylene, PP, and EPR phases, which is considerably different from the morphology of the conventional PP/EPR blend of the corresponding composition. The impact-modified PP copolymer exhibited a higher crystallization rate in terms of the lower crystallization half-time and thus higher thermal and mechanical properties, such as impact strength and hardness, than the PP/EPR blend did. The addition of sodium benzoate as a nucleating agent to the copolymer increased the crystallization rate and the mechanical properties. Received: 4 June 2001 Accepted: 31 October 2001     

Polyelectrolyte blend multilayer films: surface morphology, wettability, and protein adsorption characteristics

We report the influence of polyelectrolyte (PE) multilayer films prepared from poly(styrene sulfonate)-poly(acrylic acid) (PSS-PAA) blends, deposited in alternation with poly(allylamine hydrochloride) (PAH), on film wettability and the adsorption behavior of the protein immunoglobulin G (IgG). Variations in the chemical composition of the PAH/(PSS-PAA) multilayer films, controlled by the PSS/PAA blend ratio in the dipping solutions, were used to systematically control film thickness, surface morphology, surface wettability, and IgG adsorption. Spectroscopic ellipsometry measurements indicate that increasing the PSS content in the blend solutions results in a systematic decrease in film thickness. Increasing the PSS content in the blend solutions also leads to a reduction in film surface roughness (as measured by atomic force microscopy), with a corresponding increase in surface hydrophobicity. Advancing contact angles (theta) range from 7 degrees for PAH/PAA films through to 53 degrees for PAH/PSS films. X-ray photoelectron spectroscopy measurements indicate that the increase in film hydrophobicity is due to an increase in PSS concentration at the film surface. In addition, the influence of added electrolyte in the PE solutions was investigated. Adsorption from PE solutions containing added salt favors PSS adsorption and results in more hydrophobic films. The amount of IgG adsorbed on the multilayer films systematically increased on films assembled from blends with increasing PSS content, suggesting strong interactions between PSS in the multilayer films and IgG. Hence, multilayer films prepared from blended PE solutions can be used to tune film thickness and composition, as well as wetting and protein adsorption characteristics.     

New (PP/EPR)/nano‐CaCO3 based formulations in the perspective of polymer recycling. Effect of nanoparticles properties and compatibilizers

Phase structure of composite polypropylene (PP)/ethylene–propylene–rubber (EPR)/coated nano‐CaCO₃ composites, used in the manufacture of bumpers, with and without compatibilizers has been investigated using scanning electron microscopy (SEM), dynamic mechanical analysis (DMA) mechanical tests, and differential scanning calorimetry (DSC). Blends of various compositions were prepared using a corotating twin‐screw extruder. The experimental results indicated that the dispersion of nanoparticles in (PP/EPR) depends on their surface (stearic acid and fatty acid coatings). In both cases, the final morphology is the core–shell structure in which EPR acts as the shell part encapsulating coated nano‐CaCO₃. In this case, EPR‐g‐MAH copolymer does not improve the interface between (PP/EPR) and nanoparticles but PEP propylene ethylene copolymer should be preferentially localized at the interface of PP and (EPR/nano‐CaCO₃) phases generating an improved adherence, which will ensure a better cohesion of the whole material. According to the nature of the compatibilizers and surface treatment, it is believed that the synergistic effect of both the EPR elastomer and CaCO₃ nanoparticles should account for the balanced performance of the ternary composites. Copyright © 2009 John Wiley & Sons, Ltd.     

Compatibility effect on the thermal degradation behaviour of polypropylene blends with polyamide 6, ethylene propylene diene copolymer and polyurethane

The morphology and thermal behaviour of polypropylene/polyamide 6 (PP/PA6), polypropylene/copolymer ethylene propylene diene (PP/PEBAX) and polypropylene/rigid polyurethane (PP/PUR) blends compatibilised with polypropylene-graft-maleic anhydride (PP-g-MA) were studied using scanning electron microscopy and thermogravimetric analyses. The study focuses on the influence of different blends obtained by mixing a thermoplastic, thermoplastic elastomer or thermoset with PP, compatibilised with PP-g-MA. The compatibilising effect of PP-g-MA in an immiscible PP/PA6 blend induces a homogeneous dispersion due to interfacial adhesion. For the PP/PEBAX and PP/PUR binary blends studied slight changes in the morphology were observed with a continuous phase but the PEBAX or PUR domains remained in the PP matrix. The deconvolution of the TGA curve permitted an evaluation of the decomposition stage of the undiluted and blend systems. Thermal stability is slightly influenced by the position of the maximum decomposition rate temperature of the first derivative thermogravimetric curve (DTG). However, the DTG curve profile remains consistent. The activation energy of undiluted PP was in the range of 162–169 kJ mol⁻¹ determined by the Ozawa method. The stabilized activation energy value for all blends studied above a 0.4 weight-loss fraction is discussed.     

Molecular transport of aromatic hydrocarbons through nylon‐6/ethylene propylene rubber blends: Relationship between phase morphology and transport characteristics

Molecular transport of aromatic hydrocarbons through nylon/ethylene propylene rubber (EPR) blend has been investigated in the temperature range of 25 to 65 °C. The effect of blend ratio on the transport behavior was studied in detail. Nylon/EPR‐50/50 blend shows the lowest uptake among all the systems studied. This behavior is related to blend morphology, density, and crystallinity of the blend composition. The transport property was correlated with the extent of interfacial adhesion in the blends. The effects of temperature and penetrant size on the sorption behavior were examined. Thermodynamic and Arrhenius parameters were evaluated from the diffusion data. Theoretical and experimental diffusion results were compared. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2136–2153, 2000     

Effects of nucleating agents on microstructure and fracture toughness of poly(propylene)/ethylene‐propylene‐diene terpolymer blends

The effects of nucleating agents (NAs) on fracture toughness of injection‐molded isotactic poly(propylene)/ethylene‐propylene‐diene terpolymer (PP/EPDM) were studied in this work. Compared with PP/EPDM blends without any NA, PP/EPDM/NA blends show very small and homogeneous PP spherulites. As we expected, PP/EPDM blends nucleated with β‐phase NA aryl amides compound (TMB‐5) present not only a significant enhancement in toughness but also a promotion of brittle‐ductile transition. However, the addition of α‐phase NA 1,3:2,4‐bis(3,4‐dimethylbenzylidene) sorbitol (DMDBS) has no apparent effect on the toughness of the blends. The impact‐fractured surface morphologies of such samples were analyzed via scanning electronic microscope (SEM). More detail work about the toughening mechanisms of elastomer and NA based on elastomer particles size and matrix crystal structures were carried out. Our results suggest that, besides the crystal structures of matrix, the elastomer particles size and size distribution plays an important role in controlling the toughening effect of nucleated PP/elastomer blends. The smaller the elastomer particles size and lower the polydispersity, the more apparent the synergistic toughening effect of NA and elastomer is. This investigation provides a fresh insight into the understanding of toughening mechanism of elastomers in PP blends and facilitates to the design of super toughened PP materials. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 46–59, 2009     

Surface and bulk modification of polyolefins by functional aryl nitrenes as highly reactive intermediates

Aromatic azides with hindered amine light stabilizer (HALS) residues or hydrophilic groups such as glucose, sucrose and dextrine residues were synthesized and used for surface modification of polyolefins. By UV‐irradiation nitrenes were formed, which are able to react with polyolefin surfaces. By photochemical immobilization of the carbohydrates hydrophilicity of PE and PP was strongly increased (surface tensions > 44mN/m). Light stability of PP surfaces modified with HALS azides was comparable with PP, stabilised with Tinuvin 770. Bulk modification of ethylene‐propylene and ethylene‐octene copolymers was achieved by grafting nitrenes formed by thermal decomposition of azido benzoic acid. In a circulating air oven up to 1.55 wt% amino benzoic acid residues could be bonded covalently to ethylene‐propylene‐copolymers, less than half of it to ethylene‐octene‐copolymers. Reactive extrusion resulted in grafting yields of more than 50% for both types of copolymers.     

Formation of β‐iPP in isotactic polypropylene/ethylene–propylene rubber blends: Effects of preparation method,composition, and thermal condition

The effects of preparation method, composition, and thermal condition on formation of β‐iPP in isotactic polypropylene/ethylene–propylene rubber (iPP/EPR) blends were studied using modulated differential scanning calorimeter (MDSC), wide angle X‐ray diffraction (WAXD), and phase contrast microscopy (PCM). It was found that the α‐iPP and β‐iPP can simultaneity form in the melt‐blended samples, whereas only α‐iPP exists in the solution‐blended samples. The results show that the formation of β‐iPP in the melt‐blended samples is related to the crystallization temperature and the β‐iPP generally diminishes and finally vanishes when the crystallization temperature moves far from 125 °C. The phenomena that the lower critical temperature of β‐iPP in iPP/EPR obviously increases to 114 °C and the upper critical temperature decreases to 134 °C indicate the narrowing of temperature interval, facilitating the formation of β‐iPP in iPP/EPR. Furthermore, it was found that the amount of β‐iPP in melt‐blended iPP/EPR samples is dependent on the composition and the maximum amount of β‐iPP formed when the composition of iPP/EPR blends is 85:15 in weight. The results through examining the effect of annealing for iPP/EPR samples at melt state indicate that this annealing may eliminate the susceptibility to β‐crystallization of iPP. However, only α‐iPP can be observed in solution‐blended samples subjected to annealing for different time. The PCM images demonstrate that an obvious phase‐separation happens in both melt‐blended and solution‐blended iPP/EPR samples, implying that compared with the disperse degree of EPR in iPP, the preparation method plays a dominant role in formation of β‐iPP. It is suggested that the origin of formation of β‐iPP results from the thermomechanical history of the EPR component in iPP/EPR. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1704–1712, 2007