Exclusion effect of carbon dioxide on the crystallization of polypropylene

We investigated the crystallization growth of isotactic polypropylene under carbon dioxide (CO₂) at various CO₂ pressures and temperatures by in situ observation with a digital high‐fidelity microscope and a specially designed high‐pressure visualized cell. The fibrils within the spherulite were distorted and branched by crystallization under CO₂ at pressures higher than 2 MPa, and this suggested the exclusion of CO₂ from the growth front of the fibrils. The spherulite growth rate (G) at 140 °C increased with the CO₂ pressure, attained a maximum value around 0.3 MPa, and then decreased. Above 6 MPa, it became slower than that under air at the ambient pressure. An analysis of the crystallization kinetics by the Hoffman–Lauritzen theory revealed that the pressure dependence of G could be ascribed to the change in the transportation rate of crystallizable molecules (β_g) with pressure; that is, β_g increased and then decreased with pressure. The increase in β_g at a low pressure was caused by the plasticizing effect of CO₂, whereas the decrease in β_g at a high pressure was due to the exclusion of CO₂ from the crystal growth front. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1565–1572, 2004     

Phenomenological approach to compare the crystallization kinetics of isotactic polypropylene and polyamide‐6 under pressure

Reliable experimental data for semicrystalline polymers crystallized under pressure are supplied on the basis of a model experiment in which drastic solidification conditions are applied. The influence of the pressure and cooling rate on some properties, such as the density and microhardness, and on the product morphology, as investigated with wide‐angle X‐ray scattering (WAXS), is stressed. Results for isotactic polypropylene (iPP) samples display a lower density and a lower microhardness with increasing pressure over a wide range of cooling rates (from 0.01 to 20 °C/s). Polyamide‐6 (PA6) samples exhibit the opposite behavior, with the density and microhardness increasing at higher pressures over the entire range of cooling rates investigated (from 1 to 200 °C/s). A deconvolution technique applied to iPP and PA6 WAXS patterns has allowed us to evaluate the final phase content and to assess the crystallization kinetics. A negative influence of pressure on the α‐crystalline phase crystallization kinetics can be observed for iPP, whereas a slightly positive influence of pressure on the crystallization kinetics of PA6 can be noted. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 40: 153–175, 2002     

Isothermal crystallization kinetics of polypropylene latex–based nanocomposites with organo‐modified clay

The effect of organo‐modified clay (Cloisite 93A) on the crystal structure and isothermal crystallization behavior of isotactic polypropylene (iPP) in iPP/clay nanocomposites prepared by latex technology was investigated by wide angle X‐ray diffraction, differential scanning calorimetry and polarized optical microscopy. The X‐ray diffraction results indicated that the higher clay loading promotes the formation of the β‐phase crystallites, as evidenced by the appearance of a new peak corresponding to the (300) reflection of β‐iPP. Analysis of the isothermal crystallization showed that the PP nanocomposite (1% C93A) exhibited higher crystallization rates than the neat PP. The unfilled iPP matrix and nanocomposites clearly shows double melting behavior; the shape of the melting transition progressively changes toward single melting with increasing crystallization temperature. The fold surface free energy (σ_e) of polymer chains in the nanocomposites was lower than that in the PP latex (PPL). It should be reasonable to treat C93A as a good nucleating agent for the crystallization of PPL, which plays a determinant effect on the reduction in σ_e during the isothermal crystallization of the nanocomposites. The activation energy, ΔE_a, decreased with the incorporation of clay nanoparticles into the matrix, which in turn indicates that the nucleation process is facilitated by the presence of clay. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1927–1938, 2010     

Isothermal crystallization behaviors of isotactic polypropylene nucleated with α/β compounding nucleating agents

Sodium 2,2′‐methylene‐bis(4,6‐di‐tert‐butylphenyl) phosphate (NA40) and N,N‐dicyclohexylterephthalamide (NABW) are high effective nucleating agents for inducing the formation of α‐isotactic polypropylene (α‐iPP) and β‐iPP, respectively. The isothermal crystallization kinetics of iPP nucleated with nucleating agents NABW, NA40/NABW (weight ratio of NA40 to NABW is 1:1) and NA40 were investigated by differential scanning calorimetry (DSC) and Avrami equation was adopted to analyze the experimental data. The results show that the addition of NABW, NA40/NABW and NA40 can shorten crystallization half‐time (t_1/2) and increase crystallization rate of iPP greatly. In these three nucleating agents, the α nucleating agent NA40 can shorten t_1/2 of iPP by the largest extent, which indicates that it has the best nucleation effect. While iPP nucleated with NA40/NABW compounding nucleating agents has shorter t_1/2 than iPP nucleated with NABW. The Avrami exponents of iPP and nucleated iPP are close to 3.0, which indicates that the addition of nucleating agents doesn't change the crystallization growth patterns of iPP under isothermal conditions and the crystal growth is heterogeneous three‐dimensional spherulitic growth. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 590–596, 2007     

Effect of the Metal Phenylphosphonates on the Nonisothermal Crystallization and Performance of Isotactic Polypropylene

The use of metal phenylphosphonates as efficient nucleating agents (NAs) for isotactic polypropylene (iPP) is reported and a possible structural correlation to the nucleation efficiency is studied. First, three kinds of metal phenylphosphonates are synthesized via reflux method: Ca(C₆H₅PO₃)?2H₂O (CaPPA), Ca(C₆H₅PO₃H)₂ (CaPPA2), and Al(HO₃PC₆H₅)(O₃PC₆H₅)?H₂O (AlPPA2). Then, the nonisothermal crystallization behaviors, mechanical, and optical properties of iPP composites are investigated. Compared to CaPPA2 and AlPPA2, CaPPA exhibits more effective heterogeneous nucleation effect during iPP crystallization. Furthermore, the nucleation efficiency of CaPPA is similar to industrial standard NAs NA‐21 and NA‐11. With the addition of 0.1 wt % CaPPA, the crystallization temperature is enhanced and the parameter F(T) of Mo method is decreased appreciably. Moreover, the flexural modulus, impact strength, and haze values of iPP composites are improved remarkably by introducing CaPPA. The CH/π interaction between polymer and aromatic cleft of CaPPA is considered to facilitate the attachment of iPP chains and subsequent nucleation and crystallization, which is verified by the viscoelastic properties of pure iPP and composites. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 161–173     

Morphology and nonisothermal crystallization of in situ microfibrillar poly(ethylene terephthalate)/polypropylene blend fabricated through slit‐extrusion,hot‐stretch quenching

This study describes the morphology and nonisothermal crystallization kinetics of poly(ethylene terephthalate) (PET)/isotactic polypropylene (iPP) in situ micro‐fiber‐reinforced blends (MRB) obtained via slit‐extrusion, hot‐stretching quenching. For comparison purposes, neat PP and PET/PP common blends are also included. Morphological observation indicated that the well‐defined microfibers are in situ generated by the slit‐extrusion, hot‐stretching quenching process. Neat iPP and PET/iPP common blends showed the normal spherulite morphology, whereas the PET/iPP microfibrillar blend had typical transcrystallites at 1 wt % PET concentration. The nonisothermal crystallization kinetics of three samples were investigated with differential scanning calorimetry (DSC). Applying the theories proposed by Jeziorny, Ozawa, and Liu to analyze the crystallization kinetics of neat PP and PET/PP common and microfibrillar blends, agreement was found between our experimental results and Liu's prediction. The increases of crystallization temperature and crystallization rate during the nonisothermal crystallization process indicated that PET in situ microfibers have significant nucleation ability for the crystallization of a PP matrix phase. The crystallization peaks in the DSC curves of the three materials examined widened and shifted to lower temperature when the cooling rate was increased. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 374–385, 2004     

Nucleation ability of multiwall carbon nanotubes in polypropylene composites

The nonisothermal crystallization of multiwall carbon nanotube (MWNT)/isotactic polypropylene (iPP) nanocomposites was investigated. The results derived from the differential scanning calorimetry curves (onset temperature, melting point, supercooling, peak temperature, half‐time of crystallization, and enthalpy of crystallization) were compared with those of neat iPP. The data were also processed according to Ozawa's theory and Dobreva's approach. These results and X‐ray diffraction data showed that the MWNTs acted as α‐nucleating agents in iPP. Accordingly, MWNT/iPP was significantly different from neat iPP: A fibrillar morphology was observed instead of the usual spherulites. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 520–527, 2003     

Compressed‐gas‐induced crystallization in tert‐butyl poly(ether ether ketone)

tert‐Butyl‐substituted poly(ether ether ketone) (tBuPEEK), which does not undergo crystallization with thermal annealing, crystallizes readily when treated with compressed CO₂. The dissolved CO₂ causes a reduction in the glass‐transition temperature of the polymer–gas system and enhances the chain mobility of the macromolecules, thereby bringing about crystallization. In the presence of CO₂, crystallization is increasingly favored with increasing CO₂ pressure and treatment temperature. The melting point of tBuPEEK crystals increases linearly with the CO₂ pressure applied in the treatment, indicating an increase in the order and/or size of the crystals. The extent of crystallinity increases when small amounts of methanol or dichloromethane are used as a cosolute with CO₂. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1505–1512, 2001     

Nonisothermal crystallization kinetics of polypropylene/montmorillonite nanocomposites

The nonisothermal crystallization kinetics of poly(propylene) (PP) and poly(propylene)/organic‐montmorillonite (PP/Mont) nanocomposite were investigated by differential scanning calorimetry (DSC) with various cooling rates. The Avrami analysis modified by previous research was used to describe the nonisothermal crystallization process of PP and PP/Mont nanocomposite very well. The values of half‐time and Z_c showed that the crystallization rate increased with increasing cooling rates for both PP and PP/Mont nanocomposite, but the crystallization rate of PP/Mont nanocomposite was faster than that of PP at a given cooling rate. The activation energies were estimated by the Kissinger method, and the values were 189.4 and 155.7 kJ/mol for PP and PP/Mont nanocomposite, respectively. PP/Mont nanocomposite could be easily fabricated as original PP, although the addition of organomontmorillonite might accelerate the overall nonisothermal crystallization process. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 408–414, 2002; DOI 10.1002/polb.10101     

Thermal analysis of the double-melting behavior of poly(L-lactic acid)

The melting and crystallization behavior of poly(L -lactic acid) (PLLA; weight-average molecular weight = 3 × 10⁵) was studied with differential scanning calorimetry (DSC). DSC curves for PLLA samples were obtained at various cooling rates (CRs) from the melt (210 °C). The peak crystallization temperature and the exothermic heat of crystallization determined from the DSC curve decreased almost linearly with increasing log(CR). DSC melting curves for the melt-crystallized samples were obtained at various heating rates (HRs). The double-melting behavior was confirmed by the double endothermic peaks, a high-temperature peak (H) and a low-temperature peak (L), that appeared in the DSC curves at slow HRs for the samples prepared with a slow CR. Peak L increased with increasing HR, whereas peak H decreased. The peak melting temperatures of L and H [T_m(L) and T_m(H)] decreased linearly with log(HR). The appearance region of the double-melting peaks (L and H) was illustrated in a CR–HR map. Peak L decreased with increasing CR, whereas peak H increased. T_m(L) and T_m(H) decreased almost linearly with log(CR). The characteristics of the crystallization and double-melting behavior were explained by the slow rates of crystallization and recrystallization, respectively. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 25–32, 2004     

Isotactic polypropylene reversible crystallization investigated by modulated temperature and quasi‐isothermal FTIR

Modulated temperature techniques allow to separate the reversing and non‐reversing contributions of material transitions. To investigate reversible crystallization and melting of isotactic polypropylene (iPP) at microstructural level, in this research, modulated temperature Fourier transform infrared (MTFTIR) and quasi‐isothermal FTIR (QIFTIR) analyses are used. By following the intensity variation of iPP regularity bands, associated with 3₁ helix structures of different lengths (n repeating units), MTFTIR evidences that, independently from helix length, a reversing coil–helix transition takes place few degrees below the non‐reversing crystallization onset. By comparing spectroscopic and differential scanning calorimetry experiments performed in quasi‐isothermal conditions, the reversing transition was found to be associated with the reversible melting‐crystallization phenomenon. Moreover, QIFTIR evidences that helices of different lengths contribute differently to the reversible transition: the helices composed of n = 10 and n = 12 are active into all the explored temperature range (30–130 °C) whereas the shortest (n = 6) and the longest (n > 15) helices contribute to reversibility at T > 100 °C. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 922–931     

Crystallization and melting behaviors of isotactic polypropylene nucleated with compound nucleating agents

Crystallization and melting behaviors of isotactic polypropylene (iPP) nucleated with compound nucleating agents of sodium 2,2′‐methylene‐bis (4,6‐di‐tert‐butylphenyl) phosphate (hereinafter called as NA40)/dicyclohexylterephthalamide (hereinafter called as NABW) (weight ratio of NA40 to NABW is 1:1) were studied by differential scanning calorimetry and wide‐angle X‐ray diffraction (WAXD), the relative β‐amount of iPP nucleated with these compound nucleating agents was also calculated in Turner‐Jones equation by using wide‐angle X‐ray diffraction data. Under isothermal crystallization, there exists a temperature range favorable for formation of β‐iPP. When the concentration of compound nucleating agents is 0.2 wt %, the temperature range is from 100 to 140 °C. While in nonisothermal crystallization, lower cooling rate is favorable for form of β‐iPP and the relative β‐amount of iPP increases with the decreasing of cooling rate in crystallization process. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 911–916, 2008     

Specificity and versatility of nucleating agents toward isotactic polypropylene crystal phases

Nucleating agents with an ≈6.5 Å lattice parameter induced the α phase of isotactic polypropylene (iPP, α‐iPP). A 6.5 Å periodicity is also involved in the nucleating agents for the β phase of iPP (β‐iPP). The similarity in substrate periodicities suggests that some nucleating agents may induce either the α or β phase under different crystallization conditions. 4‐Fluorobenzoic acid, dicyclohexylterephthalamide, and γ‐quinacridone (the latter two are known as β‐iPP nucleators) were tested over a wide range of crystallization temperatures [up to crystallization temperature (T_c) > 145 °C]. The two former nucleating agents induce exclusively α‐iPP and β‐iPP, respectively. γ‐Quinacridone on the contrary is a versatile agent with respect to the crystal phase generated. More specifically, the same crystal face of γ‐quinacridone induces either β‐iPP or α‐iPP when T_c is below or above ≈140 °C. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2504–2515, 2002     

Melting behavior in blends of isotactic polypropylene and a liquid crystalline polymer

The influence of low contents of a liquid crystalline polymer on the crystallization and melting behavior of isotactic polypropylene (iPP) was investigated using electron and optical microscopy, differential scanning calorimetry, and X-ray diffraction. In pure iPP, the α modification was found, whereas for iPP/Vectra blends at Vectra concentration <5%, both α and β forms were observed. The amount of β phase varied from 0.23 to 0.16. Optical microscopy showed that Vectra was able to nucleate both α and β forms. Non-isothermal crystallization produces a material with a strong tendency for recrystallization of the α and β forms (αα′ and ββ′ recrystallization) leading to double endotherms for both crystalline forms in DSC thermograms. Melting thermograms after isothermal crystallization at low temperatures showed a similar behavior. At values of T_c > 119 °C for the α form and T_c > 125 °C for the β form, only one melting endotherm was observed because enough perfect crystals, not susceptible to recrystallization, were obtained. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1949–1959, 2004     

Interfacial adhesion mechanisms in incompatible semicrystalline polymer systems

The mechanism of adhesion at semicrystalline polymer interfaces between isotactic polypropylene (iPP) and linear low‐density polyethylene (PE) was studied with transmission electron microscopy (TEM) and an asymmetric‐double‐cantilever‐beam test. From the TEM images, both the interfacial width and the lamellar thickness of the polymers were extracted. During annealing, the interfacial width increased with the annealing temperature, and this indicated the accumulation of amorphous polymers at the interface. The interfacial strength, determined from the critical fracture energy (G_c), also increased with the annealing temperature and reached a maximum above the melting temperatures of iPP and PE, whereas the smallest G_c value was obtained below the melting temperatures of the two materials. A mechanism of interfacial strengthening was proposed accounting for the competition between the interdiffusion of PE and crystallization of iPP. As the annealing temperature increased, the rates of PE diffusion and iPP crystallization increased. Although the crystallization of iPP hindered the interdiffusion of PE, both the interfacial width and the fracture energy increased with the temperature, and this indicated that PE interdiffusion dominated iPP crystallization. Below the critical temperature, the fracture surfaces of both iPP and PE were smooth, and chain pullout dominated the fracture mechanism. Above the critical temperature, iPP crystallization still hindered the interdiffusion, and crazes could be seen on the iPP side. Above the melting temperatures of the two materials, ruptured surfaces could also be seen on the PE side, and crazing was the fracture mechanism. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2667–2679, 2004     

Real‐time orientation and crystallinity measurements during the isotactic polypropylene film‐casting process

A method based on Fourier transform infrared (FTIR) transmission spectra is proposed to measure the crystallinity of isotactic polypropylene (iPP) samples. The method parameters were tuned as compared with wide‐angle X‐ray scattering measurements performed on test samples characterized by different crystallinity values obtained by solidification of thin iPP films under several cooling rates in a homemade device. The FTIR dichroic ratio measurements were adopted to measure crystalline and average Hermans' orientation factors of iPP samples obtained by film casting. The crystalline orientation measurement method was validated as compared with the birefringence measurement. The techniques were successfully used in real time during some film‐casting runs with a suitably modified FTIR system made of a spectrometer equipped with two optical guidelines and an external detector. Real‐time measurements are reported and discussed. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 998–1008, 2003     

Flash DSC crystallization study of blown film grade bimodal high density polyethylene (HDPE) resins. Part 2. Non‐isothermal kinetics

Non‐isothermal ultra‐fast cooling crystallization tests were conducted on three blown film grade bimodal high density polyethylene (HDPE) resins using a fast differential scanning calorimeter, the Flash DSC. Non‐isothermal tests were performed at cooling rates between 50 and 4000°K/s, and the data were analyzed using the modified Avrami model by Jeziorny (Polymer, 1978 , 19, 1142). Non‐isothermal data were used to propose a new method named crystallization–time–temperature–superposition, and the two activation energies were obtained for each of the resins. This is very useful for obtaining theoretical crystallization kinetics data at different cooling rates, allowing its use in ultra‐fast cooling polymer processes such as blown film. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 1822–1827     

Crystallization studies of isotactic polypropylene containing nanostructured polyhedral oligomeric silsesquioxane molecules under quiescent and shear conditions

Crystallization studies at quiescent and shear states in isotactic polypropylene (iPP) containing nanostructured polyhedral oligomeric silsesquioxane (POSS) molecules were performed with in situ small‐angle X‐ray scattering (SAXS) and differential scanning calorimetry (DSC). DSC was used to characterize the quiescent crystallization behavior. It was observed that the addition of POSS molecules increased the crystallization rate of iPP under both isothermal and nonisothermal conditions, which suggests that POSS crystals act as nucleating agents. Furthermore, the crystallization rate was significantly reduced at a POSS concentration of 30 wt %, which suggests a retarded growth mechanism due to the molecular dispersion of POSS in the matrix. In situ SAXS was used to study the behavior of shear‐induced crystallization at temperatures of 140, 145, and 150 °C in samples with POSS concentrations of 10, 20, and 30 wt %. The SAXS patterns showed scattering maxima along the shear direction, which corresponded to a lamellar structure developed perpendicularly to the flow direction. The crystallization half‐time was calculated from the total scattered intensity of the SAXS image. The oriented fraction, defined as the fraction of scattered intensity from the oriented component to the total scattered intensity, was also calculated. The addition of POSS significantly increased the crystallization rate during shear compared with the rate for the neat polymer without POSS. We postulate that although POSS crystals have a limited role in shear‐induced crystallization, molecularly dispersed POSS molecules behave as weak crosslinkers in polymer melts and increase the relaxation time of iPP chains after shear. Therefore, the overall orientation of the polymer chains is improved and a faster crystallization rate is obtained with the addition of POSS. Moreover, higher POSS concentrations resulted in faster crystallization rates during shear. The addition of POSS decreased the average long‐period value of crystallized iPP after shear, which indicates that iPP nuclei are probably initiated in large numbers near molecularly dispersed POSS molecules. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2727–2739, 2001     

Cold crystallization and postmelting crystallization of PLA plasticized by compressed carbon dioxide

The cold crystallization at temperature T_cc (melting > T_cc > glass transition) and the postmelting crystallization of polylactic acid plasticized by compressed carbon dioxide (CO₂) were studied using a high-pressure differential scanning calorimeter. The kinetics of the two kinds of crystallization were evaluated by the Avrami equation as a function of pressure at certain temperatures. The effects of using talc as a nucleation agent on the two types of crystallization under pressure were also investigated. The results show that compressed CO₂ increased the mobility of the polymer chains in solid state, resulting in an increased rate of cold crystallization. The decreased rate of postmelting crystallization was mainly in the nucleation-controlled region, which indicates that the number of nuclei was decreased by the compressed CO₂. The growth rate of the two crystallization types followed the Avrami equation, but the kinetics of each depended upon temperature and pressure. The inclusion of talc accelerated postmelting crystallization but had little effect on cold crystallization. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2630–2636, 2008     

Synthesis of branched polypropylene with isotactic backbone and atactic side chains by binary iron and zirconium single‐site catalysts

This article reports the use of a binary single‐site catalyst system for synthesizing comb‐branched polypropylene samples having isotactic polypropylene (iPP) backbones and atactic polypropylene (aPP) side chains from propylene feedstock. This catalyst system consisted of the bisiminepyridine iron catalyst {[2‐ArN?C(Me)]₂C₅H₃N}FeCl₂ [Ar = 2,6‐C₆H₃(Me)₂] ( 1 ) and the zirconocene catalyst rac‐Me₂Si(2‐MeBenz[e]Ind)₂ZrCl₂ ( 2 ). The former in situ generated 1‐propenyl‐ended aPP macromonomer, whereas the latter incorporated the macromonomer into the copolymer. The effects of reaction conditions, such as the catalyst addition procedure and the ratio of 1 / 2 on the branching frequency, were examined. Copolymer samples having a branching density up to 8.6 aPP side chains per 1000 iPP monomer units were obtained. The branched copolymers were characterized by ¹³C NMR and differential scanning calorimetry. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 1152–1159, 2003