Effects of pretreatments on crystalline properties and morphology of cellulose nanocrystals

Cellulose nanocrystals (CNCs) have drawn tremendous attention because of their extraordinary physical and chemical properties as well as renewability and sustainability. In this work, after a range of pretreatments, such as freeze-drying, ball-milling, mercerization, N-methylmorpholine-N-oxide dissolution and ionic liquid dissolution, various CNCs with different crystalline properties and morphologies were obtained by hydrolysis or oxidation. XRD and AFM were used to determine the influences of pretreatments on the crystalline properties and morphologies of CNCs. New methods, i.e., specific pretreatments followed by sulfuric acid hydrolysis or 2,2,6,6-tetramethylpiperidine-1-oxyl radical (TEMPO) oxidation, were developed to obtain sphere-like CNCs. It was found that sphere-like CNCs were more likely to be obtained from cellulose materials possessing high accessibility. Pretreatments produced cellulose with various crystallinities and polymorphs, and therefore changed the yields of CNCs and influenced their morphology. CNCs prepared by TEMPO oxidation generally had smaller size than the corresponding products obtained by sulfuric acid hydrolysis. In addition, for the dissolved/regenerated cellulose, TEMPO oxidation was a better method to yield sphere-like CNCs than sulfuric acid hydrolysis.     

Jute as raw material for the preparation of microcrystalline cellulose

Cellulose was extracted at a yield of 59.8% from jute fibres based on the formic acid/peroxyformic acid process at an atmospheric pressure. The amounts of dissolved lignin and hemicelluloses were determined in the spent liquor. The results showed that the spent liquor contained 10.6% total sugars and 10.9% lignin (based on jute). Microcrystalline cellulose (MCC) was further prepared from the jute cellulose based on the acid hydrolysis technique. A very high yield, 48–52.8% (based on the jute raw material) was obtained. The acid hydrolysate of cellulose contained 2.7% glucose and 0.2% xylose. The MCC samples obtained from two different conditions, one at a low acidity and the other at a high acidity, were characterized by means of Thermo Gravimetric Analysis, Fourier Transform Infrared, X-ray detraction, Scanning Electron Micrograph, and Transmission Electron Micrograph techniques.     

Using a fully recyclable dicarboxylic acid for producing dispersible and thermally stable cellulose nanomaterials from different cellulosic sources

We fabricated cellulose nanocrystals (CNCs) and cellulose nanofibrils (CNFs) from different cellulose materials (bleached eucalyptus pulp (BEP), spruce dissolving pulp (SDP) and cotton based qualitative filter paper (QFP) using concentrated oxalic acid hydrolysis and subsequent mechanical fibrillation (for CNFs). The process was green as acid can be easily recovered, and the prepared cellulose nanomaterials were carboxylated and thermally stable. In detail, the CNC yield from the different materials was similar. After hydrolysis, the DP of the cellulose materials decreased substantially, whereas the mechanical fibrillation of the cellulosic solid residues (CSRs) did not dramatically reduce the DP of cellulose. CNCs with different aspect ratios were produced from different starting materials by oxalic acid hydrolysis. The CNCs and CNFs obtained from BEP and QFP possessed more uniform dimensions than those from SDP. On the other hand, CNFs derived from SDP presented the best suspension stability. FTIR analyses verified esterification of cellulose by oxalic acid hydrolysis. The results from both XRD and Raman spectroscopy indicated that whereas XRD crystallinity of CNCs from BEP and QFP did not change significantly, there was some change in Raman crystallinity of these samples. Raman spectra of SDP CNCs indicated that the acid hydrolysis preferably removed cellulose I portion of the samples and therefore the CNCs became cellulose II enriched. TGA revealed that the CNCs obtained from QFP exhibited higher thermal stability compared to those from BEP and SDP, and all the CNCs possessed better thermal stability than that of CNCs from sulfuric acid hydrolysis. The excellent properties of prepared cellulose nanomaterials will be conducive to their application in different fields.     

Liquid crystalline thermosets based on anisotropic phases of cellulose nanocrystals

A new class of liquid crystalline thermosets (LCTs) was successfully produced containing lyotropic cellulose nanocrystals (CNCs) as the primary mesogenic component (up to 72 wt%) by the addition of non-mesogenic epoxy monomers. Cellulose-based LCTs were produced by totally aqueous processing methods and ultimately cured at elevated temperatures to produce ordered networks of ‘frozen’ liquid crystalline (LC) phases. Various degrees of birefringence were obtained via self-assembly of CNCs into oriented phases as observed by polarized optical microscopy and transmission electron microscopy. X-ray diffraction measurements highlighted the effects of texture of CNCs within LCT films compared to lyophilized CNCs. Cellulose-based LCT films uniquely exhibited thermo-mechanical properties of both traditional LCTs and LC elastomers, such as high elastic modulus (~1 GPa) under ambient conditions and low glass transition temperature (~?25 °C), respectively. The development of LCTs based on CNCs and aqueous processing methods provides a renewable pathway for designing high performance composites with ordered network structures and unique optical properties.     

Cellulosic nanocomposite membranes from hydroxypropyl cellulose reinforced by cellulose nanocrystals

Cellulosic nanocomposite membranes were prepared by incorporation of cellulose nanocrystals (CNCs) into a hydroxypropyl cellulose (HPC) matrix using a mixing/evaporation technique. CNCs were obtained from filter paper using the sulfuric acid hydrolysis method with the aid of ultrasonication. The relationship between the microstructure and mechanical properties of the CNCs/HPC nanocomposite membranes was studied. Scanning electron microscopy showed that the CNCs were well dispersed in the HPC matrix, and the fracture surface demonstrated a fibrous characteristic. With increasing CNCs content, the tensile strength and Young’s modulus of the CNCs/HPC nanocomposite membranes gradually increased. At 5 wt% content of CNCs, the strength was increased by 525 % and the Young’s modulus by 124 % compared with pure HPC membrane. Moreover, the effect of the phase change of HPC on the mechanical properties of the CNCs_5wt%/HPC nanocomposite membranes and the corresponding mechanism were also studied.     

Insight into the extraction and characterization of cellulose nanocrystals from date pits

This study aims to extract and characterize cellulose nanocrystals (CNCs) from date pits (DP), an agricultural solid waste. Two methods were used and optimized for the cellulose nanocrystals (CNCs) extraction, namely the mechanical stirrer method (CNCs₁) and the Soxhlet apparatus method (CNCs₂) in terms of chemical used, cost, and energy consumption. The results showed that scanning electron microscopy revealed the difference in the morphology as they exhibit rough surfaces with irregular morphologies due to the strong chemical treatments during the delignification and bleaching process. Moreover, transmission electron microscopy analysis for CNCs reveals the true modification that was made through sulfuric acid hydrolysis as it presents cellulose microfibrils with a packed structure. Fourier transform infrared proved that the CNCs were successfully extracted using the two methods since most of the lignin and hemicellulose components were removed. The crystallinity index of CNCs₁ and CNCs₂ was 69.99%, and 67.79%, respectively, and both presented a high yield of CNCs (≥10%). Ultimately, both techniques were successful at extracting CNCs. Based on their cost-effectiveness and time consumption, it was concluded that method 1 was less expensive than method 2 based on the breakdown of the cost of each step for CNCs production.     

Preparation and liquid crystalline properties of spherical cellulose nanocrystals

A novel kind of spherical cellulose nanocrystal (SCNC) suspension was prepared by hydrolysis of microcrystalline cellulose with a mixture of sulfuric acid and hydrochloric acid under ultrasonic treatment. The mechanism of SCNC formation and the liquid crystalline properties of their suspensions were investigated. A suspension of spherical particles was usually inclined to form crystallization colloids rather than liquid crystals at high concentration. However, a SCNC suspension with high polydispersity (49%) was observed to form the liquid crystalline phase, and the liquid crystalline textures changed with increasing concentration. This observation offers an approach to the liquid crystal formation of highly polydisperse spherical nanoparticles.     

Poly(lactic acid)-based biocomposites reinforced with modified cellulose nanocrystals

This work investigates reinforcing poly(lactic acid) (PLA) nanocomposites using triazine derivative-grafted cellulose nanocrystals (CNCs). A hydrophobic triazine derivative was synthesized and applied to modify CNCs to improve their thermal stability and diminish the hydrophilicity of the nanoparticles. CNCs before and after modification were used to reinforce PLA nanocomposites by a hot compression process. The results of thermogravimetric analysis indicated that the initial thermal decomposition temperature of modified nanocrystals was improved by approximately 100 °C compared to the original CNCs. That is, the thermal stability of modified cellulose nanocrystals was improved due to the shielding effect of CNCs by a hydrophobic aliphatic amine layer on the surface of the nanoparticles. The results of dynamic contact angle measurements revealed a decrease of hydrophilicity of the modified CNCs. The results from scanning electron microscopy and a UV–Vis spectrophotometer revealed that the compatibility between the modified nanocrystals and the PLA was improved. Finally, the results of tensile tests indicated a significant improvement in terms of breaking strength and elongation at the break point.     

The structural changes in crystalline cellulose and effects on enzymatic digestibility

The enzymatic hydrolysis of cellulose I achieves almost complete digestion when sufficient enzyme loading as much as 20 mg/g-substrate is applied. However, the yield of digestion reaches the limit when the enzyme dosage is decreased to 2 mg/g-substrate. Therefore, we have performed three pretreatments such as mercerization, dissolution into phosphoric acid and EDA treatment. Transformation into cellulose II hydrate by mercerization and dissolution into phosphoric acid were not sufficient because substrate changed to highly crystalline structure during saccharification. On the other hand, in the case of crystalline conversion of cellulose I to III_I by EDA, almost perfect digestion was achieved even in enzyme loading as small as 0.5 mg/g-substrate, furthermore, hydrolyzed residue was typical cellulose I. The structural analysis of substrate after saccharification provides an insight into relationships between cellulose crystalline property and cellulase toward better enzymatic digestion.     

Selective hydrolysis of cellulose for the preparation of microcrystalline cellulose by phosphotungstic acid

Microcrystalline cellulose (MCC), prepared from natural cellulose through acid hydrolysis, has been widely used in the food, chemical and pharmaceutical industries because of its high degree of crystallinity, small particle size and other characteristics. Being different from conventional mineral acids, phosphotungstic acid (H₃PW₁₂O₄₀, HPW) was explored for hydrolyzing cellulose selectively for the preparation of MCC in this study. Various reaction parameters, such as the acid concentration, reaction time, temperature and solid-liquid ratio, were optimized. Rod-like MCC was obtained with a high yield of 93.62 % and also exhibited higher crystallinity and narrower particle diameter distribution (76.37 %, 13.77–26.17 μm) compared with the raw material (56.47 %, 32.41–49.74 μm) at 90 °C for 2 h with 58 % (w/w) HPW catalyst and a solid-liquid radio of 1:40. Furthermore, HPW can easily be extracted and recycled with diethyl ether for four runs without affecting the quality of the MCC products. The technology of protecting the crystalline region while selectively hydrolyzing the amorphous region of cellulose as much as possible by using HPW is of great significance. Due to the strong Brønsted acid sites and highest activity in solid heteropoly acid, the use of effective homogeneous HPW may offer an eco-friendly and sustainable way to selectively convert fiber resources into chemicals in the future.     

To understand the superior hydrolytic activity after polymorphic conversion from cellulose I to II from the adsorption behaviors of enzymes

The role of the cellulose ultrastructure on the relationship between cellulase binding and activity is not clear yet. In this article, a quartz crystal microbalance with dissipation (QCM-D) was employed to monitor the interactions between a given cellulase and the cellulose substrates with varied polymorphs of pure cellulose I and II and the intermediate state (I/II). Initially, cellulose nanocrystals (CNCs) with polymorphs of cellulose I, I/II and II were prepared and spin-coated on QCM sensors. The cellulose substrates’ crystallinity degree was examined by XRD, and morphology was detected by AFM. Then, a commercial cellulase from Trichoderma reesei was used to test the adsorption and hydrolysis of cellulose substrates with polymorphs of I, I/II and II, respectively. The results revealed that in the enzyme adsorption and desorption process at a temperature of 15 °C, CNC-II had the lowest adsorption capacity with a total adsorption mass of 179 ng cm^?2 but the highest reversible binding ratio of 33.7%; for comparison, the values were 235 ng cm^?2 versus 25.6% and 207 ng cm^?2 versus 26.9% for CNC-I and -I/II, respectively. And the conformation of adlayers on CNC-I, -I/II and -II derived from the QCM data became softer and softer in turn. On the other hand, CNC-II exhibited the best enzymatic hydrolytic ability among three substrates when enzymatic hydrolysis experiments were conducted at 45 °C. The results indicated that polymorphic conversion from I to II changes the affinity between the enzyme and cellulose surface; CNC-II has the lowest affinity to the enzyme, but the softer conformation of the adsorbed enzyme layer, and the more reversible adsorption may facilitate its hydrolytic activity. This article gives a perspective from the adsorption dynamics and conformation of the adsorbed enzyme layer, helping to understand the superior hydrolytic activity of cellulose with polymorph II. Thus, there is a potential of polymorphic conversion in the reduction of enzyme dosage and cost in the enzymatic hydrolysis process.     

Effect of oligosaccharide deposition on the surface of cellulose nanocrystals as a function of acid hydrolysis temperature

Recent findings indicate there is only a small window of sulfuric acid concentration (60–65 %) and temperature (45–65 °C) which allows efficient extraction of cellulose nanocrystals in significant quantities from bleached chemical pulp. In the present report, we develop a systematic explanation for how hydrolysis temperature, at a specific acid concentration, governs CNC surface properties. We demonstrate that CNCs with different suspension viscosity, stability in electrolyte-containing solutions, and optical properties can be produced, based on the presence or not of a precipitated oligosaccharide layer (OSL) on the surface of the nanocrystals. At hydrolysis temperatures below 65 °C, the degree of polymerization (DP) distribution of cellulose chains in CNC samples exhibits a bimodal distribution, indicating an accumulation of oligosaccharides on the CNC surface which increases as the hydrolysis temperature is decreased. At low hydrolysis temperature (45 °C), the oligosaccharides dissolved in the strong acid phase have a DP between 7 and 20 and precipitate onto CNCs when the reaction is quenched by diluting with water. As the temperature of hydrolysis is increased (50–60 °C), the dissolved oligosaccharides are hydrolyzed faster and their DP decreases such that they remain soluble after quenching. At 65 °C, no precipitated oligosaccharides can be detected on the CNC surface. Based on these results, we propose possible explanations to account for the effects of the OSL on the CNC suspension viscosity and stability and on optical properties of CNC films.     

Kinetics of autocatalytic acid hydrolysis of cellulose with crystalline and amorphous fractions

The acid hydrolysis of cellulose with crystalline and amorphous fractions is analyzed on the basis of autocatalytic model with a positive feedback of acid production from the degraded biopolymer. In the condition of low acid rate production compared with hydrolysis rate, both fraction of cellulose decrease exponentially with linear and cubic time dependence, and the normalized number of scissions per cellulose chain follows a sigmoid behavior with reaction time. The model predicts that self generated acidic compounds from cellulose accelerate the degradation of the biopolymer. However, if the acidic compounds produced are volatile species, then their release under low pressure will reduce the global rate of degradation of cellulose toward its intrinsic rate value determined by the residual acid catalyst present in the starting material.     

Isolation and characterization of cellulose nanoplatelets from the parenchyma cells of <Emphasis Type="Italic">Agave salmiana</Emphasis>

We present a novel nanostructure in the form of cellulose nanoplatelets (CNPs) with an inner array of entangled nanofibrils. The planar structure was isolated from the parenchyma cells of Agave salmiana first using basic pretreatment, then by dissolving lignin and hemicellulose using acid hydrolysis, and finally by modifying the cellulose with 2,2,6,6-tetramethylpiperidine-1-oxyl (TEMPO). The crystallinity index was calculated following the purification process, and it was found that nanocellulose was 30% more crystalline than the raw material. Using transmission electron microscopy, it was found that the nanoplatelets comprise ~2–3 nm long cellulose entangled nanofibrils. In addition, via atomic force microscopy, the morphology of the nanoplatelets was confirmed; they were 90 nm thick for the acid hydrolyzed sample and 70 nm thick for the TEMPO-modified sample; their lateral size varied from a few to hundreds of micrometers, presenting large aspect ratios. Finally, CNPs were isolated and processed into thin paper with a thickness of 100 µm and transmittance of 86%, demonstrating great potential as a transparent film.     

Chiral nematic suspensions of cellulose crystallites; phase separation and magnetic field orientation

Suspensions of rod-like cellulose crystallites of axial ratio ≈ 20-40, prepared by acid hydrolysis of natural cellulose fibres with sulphuric acid, give stable ordered fluids that display well-formed textures and disclinations characteristic of chiral nematic liquid crystalline phases. The critical volume fraction for phase separation of salt-free suspensions is typically 0.03, with a relatively narrow biphasic region. Because of the negative diamagnetic susceptibility of cellulose, the ordered phase becomes oriented in a magnetic field with its chiral nematic axis parallel to the applied field.     

A novel amphotropic polymer based on cellulose nanocrystals grafted with azo polymers

A novel amphotropic polymer which could exhibit liquid-crystalline behavior both in the solvent and in the heating process was synthesized through azo polymers grafting from cellulose nanocrystals (CNCs). The CNCs, prepared by acid hydrolysis of filter paper, were characterized by Atomic Force Microscopy (AFM). Poly{6-[4-(4-methoxyphenylazo)phenoxy] hexyl methacrylate}(PMMAZO), which was a liquid-crystalline polymers (LCP), was successfully to graft from CNC via Atom transfer radical polymerization (ATRP). The structure and thermal properties of the PMMAZO-grafted CNC were investigated using Fourier transform infrared spectroscopy (FT-IR) and thermogravimetric analyses (TGA). Its phase structures and transitions were studied by differential scanning calorimetry (DSC) and polarized optical microscopy (POM). The experimental results showed that the PMMAZO-grafted CNC exhibited both types of liquid crystal formation, thermotropic and lyotropic.     

Gamma-irradiation of cellulose nanocrystals (CNCs): investigation of physicochemical and antioxidant properties

Gamma irradiation is a common process mostly used for sterilization against bacteria growth. However, when the process is applied to a material, physical and chemical changes may alter its integrity and behaviour. The aim of this study was to observe the effect of γ-irradiation on the surface chemistry of CNCs. The carbonyl content (both carboxylic acid and aldehyde functionalities) was followed to investigate the influence of the irradiation dose. Thermal stability, wettability and antioxidant properties were also measured. Conductometric titration showed that the carboxylic acid groups content (COOH) was increased from 43 mmol COOH kg^?1 CNCs for native CNCs to 631 mmol COOH kg^?1 CNCs when a dose of 80 kGy was applied. These changes were confirmed by FTIR and fluorescence spectroscopy. At high irradiation doses, a significant decrease of approximately 30% was observed in the cellulose degree of polymerization while the aldehyde groups content was increased to 379 mmol CHO kg^?1 CNCs due to the cleavage of glycosidic linkages. These physicochemical changes led to enhanced antioxidant properties of CNCs.     

Comparative properties of cellulose nano-crystals from native and mercerized cotton fibers

Stable aqueous suspensions of cellulose nano-crystals (CNCs) were fabricated from both native and mercerized cotton fibers by sulfuric acid hydrolysis, followed by high-pressure homogenization. Fourier transform infrared spectrometry and wide-angle X-ray diffraction data showed that the fibers had been transformed from cellulose I (native) to cellulose II (mercerized) crystal structure, and these polymorphs were retained in the nanocrystals, giving CNC-I and CNC-II. Transmission electron microscopy showed rod-like crystal morphology for both types of crystals under the given processing conditions with CNC-II having similar width but reduced length. Freeze-dried agglomerates of CNC-II had a much higher bulk density than that of CNC-I. Thermo-gravimetric analysis showed that CNC-II had better thermal stability. The storage moduli of CNC-II suspensions at all temperatures were substantially larger than those of CNC-I suspensions at the same concentration level. CNC-II suspensions and gels were more stable in response to temperature increases. Films of CNC and Poly(ethylene oxide) were tested. Both CNC-I/PEO and CNC-II/PEO composites showed increased tensile strength and elongation at break compared to pure PEO. However, composites with CNC-II had higher strength and elongation than composites with CNC-I.     

Optimization of the process of chemical hydrolysis of cellulose to glucose

We studied the acid hydrolysis of cellulose in an aqueous medium with the aim of maximizing glucose yield and minimizing the formation of by-products. The influence of reaction parameters such as temperature, acid concentration, acid strength and type of cellulose precursor on glucose yield was investigated. We observed that moderate reaction temperature and low acid concentration resulted in the highest glucose yield with little formation of levulinic acid. Strong acid (pKa < 0) is required to achieve high glucose yield. The crystallite size of the cellulose also affects its reactivity; cellulose with higher crystallite size is more resistant to hydrolysis catalyzed by acid. The highest selectivity for glucose over levulinic acid was recorded at a reaction temperature of 413 K and a sulfuric acid concentration in the range of 0.2–0.5 mol/L. Under these reaction conditions, no levulinic acid was detected, but the glucose yield reached 20 % in only 2 h.     

Preparation and characterization of thermally stable cellulose nanocrystals via a sustainable approach of FeCl<Subscript>3</Subscript>-catalyzed formic acid hydrolysis

Cellulose nanocrystals (CNCs) can be used as building blocks for the production of many renewable and sustainable nanomaterials. In this work, CNCs were produced from bleached eucalyptus kraft pulp with a high yield over 75 % via FeCl₃-catalyzed formic acid (FA) hydrolysis process. It was found that the particle size of resultant CNC products (F-CNC) decreased with the increase of FeCl₃ dosage in FA hydrolysis, and a maximum crystallinity index of about 75 % could be achieved when the dose of FeCl₃ was 0.015 M (i.e. about 7 % based on the weight of starting material). Thermogravimetric analyses revealed that F-CNC exhibited a much higher thermal stability (the decomposition temperature was over 260 °C) than S-CNC prepared by typical sulfuric acid hydrolysis. In the FeCl₃-catalyzed FA hydrolysis process, FA could be easily recovered and reused, and FeCl₃ could be transferred to Fe(OH)₃ as a high value-added product. Thus, the FeCl₃-catalyzed FA hydrolysis process could be sustainable and economically feasible. In addition, F-CNC could be well dispersed in DMSO and its dispersibility in water could be improved by a cationic surface modification.