Laser gas assisted nitriding of Hastelloy G Alloy: thermal stress analysis and characterization

Hastelloy G alloy has good high temperature strength and oxidation resistance. The hardness and tribological properties of the alloy surface can be improved through the laser nitriding process under a controlled environment. Laser gas assisted surface nitriding of Hastelloy G alloy is carried out using a CO₂ laser. Temperature and stress fields in the nitrided layer are modeled using the finite element model. Metallurgical and morphological changes in the nitrided region are examined using SEM, energy dispersive spectroscopy, and X‐ray diffraction. It is found that a uniform nitride layer is formed in the surface region of the workpiece and the depth of the nitride layer extends over 40 µm below the surface. The nitride layer is free from cracks and surface abnormalities such as cavity and pores. Copyright © 2011 John Wiley & Sons, Ltd.     

Preparation and properties of Ni–Co–P/nano‐sized Si3N4 electroless composite coatings

Ni–Co–P/nano‐sized Si₃N₄ composite coating was successfully fabricated on aluminum alloys by electroless plating in this work. The surface and cross‐sectional morphologies, composition, microstructure, microhardness, friction and wear behavior of deposits were investigated with SEM, EDS, XRD, Vickers hardness and high‐speed reciprocating friction, respectively. It was found that a Ni–Co–P/nano‐sized Si₃N₄ composite coating on aluminum alloy substrate is uniform and compact. The existence of nano‐sized Si₃N₄ particles in the Ni–Co–P alloy matrix causes a rougher surface with a granular appearance, and increases the microhardness but decreases the friction coefficients and wear rate of electroless coatings. Meanwhile, the effects of heat treatment at 200, 300, 400 and 500 °C for 1 h on the hardness and tribological properties were researched. It is revealed that both of the microhardness and tribological properties of Ni–Co–P coatings and Ni–Co–P/Si₃N₄ composite coatings increase with the increase of heating temperature in the range of 200–400 °C, but show different behavior for the two coatings after annealing at 500 °C. Copyright © 2011 John Wiley & Sons, Ltd.     

The surface oxidation behavior of Ni–45.16%Ti shape memory alloys at different temperatures

The isothermal oxidation behavior of Ni–45.16%Ti (composition in atomic percent) alloy was investigated by thermogravimetric analysis, and differential scanning calorimeter (DSC) methods. It was found that Ni-rich NiTi alloy exhibits a different oxidation behavior at temperatures above 400 °C in oxygen atmosphere. The alloy was exposed to oxygen atmosphere isothermally, i.e., between 400 and 800 °C, for 1 h. A gravimetric method was used to determine the oxidation kinetics and it was seen that the oxidation constant increases significantly with isothermal temperature. The activation energy of oxidation reaction for NiTi alloy was determined to be 65.47 kJ mol^?1. According to DSC measurements, the transformation temperature of alloy (M _s, M _f, A _s and A _f) was increased and also R phase disappeared above 500 °C. The formal oxides were determined by means of SEM–EDX measurements and obtained oxides are TiO and TiO₂ oxides.     

Surface analysis of nitride layers formed on Fe‐based alloys through plasma nitride process

Nitriding phenomena that occur on the surfaces of pure Fe and Fe? Cr alloy (16 wt% Cr) samples were investigated. An Ar + N₂ mixture‐gas glow‐discharge plasma was used so that surface nitriding could occur on a clean surface etched by Ar⁺ ion sputtering. In addition, the metal substrates were kept at a low temperature to suppress the diffusion of nitrogen. These plasma‐nitriding conditions enabled us to characterize the surface reaction between nitrogen radicals and the metal substrates. The emission characteristics of the band heads of the nitrogen molecule ion (N₂⁺) and nitrogen molecule from the glow‐discharge plasma suggest that the active nitrogen molecule is probably the major nitriding reactant. AES and angle‐resolved XPS were used to characterize the thickness of the nitride layer and the concentration of elements and chemical species in the nitride layer. The thickness of the nitride layer did not depend on the metal substrate type. An oxide layer with a thickness of a few nanometers was formed on the top of the nitride layer during the nitriding process. The oxide layer consisted of several species of N_x‐Fe_y‐O, NO⁺, and NO₂^?. In the Fe? Cr alloy sample, these oxide species could be reduced because chromium is preferentially nitrided. Copyright © 2009 John Wiley & Sons, Ltd.     

Surface characteristics and corrosion resistance of sol–gel derived CaO–P2O5–SrO–Na2O bioglass–ceramic coated Mg alloy by different heat-treatment temperatures

To improve the initial corrosion resistance and then make the degradation rate of magnesium alloys to meet the biomedical application, crack-free CaO–P₂O₅–SrO–Na₂O bioglass-ceramic coatings were synthesized on AZ31 magnesium alloy substrates using a sol–gel dip-coating technique followed by a heat-treatment in the temperature range of 400–500 °C. The effects of heat-treatment on the phase constituents, surface characteristics and corrosion resistances of the coatings were investigated. It was shown that the crystallization of Ca₂P₂O₇ occurred after the glass was treated at 400 °C. As the temperature increased from 400 °C to 450 °C, besides main phase Ca₂P₂O₇, β-Ca(PO₃)₂ and Ca₄P₆O₁₉ were identified as minor crystal phases in the glass–ceramic. No new phase was detected with the temperature increasing to 500 °C except for the further crystallization. Meanwhile, the water contact angles of the coatings decreased with the increase of heat-treatment temperature due to the great crystallization. The corrosion resistances of the coated magnesium alloys were studied by electrochemical corrosion techniques in the simulated body fluid. The results revealed that the coating heat-treated at 400 °C exhibited superior corrosion resistance because of less crystallization, suggesting that the calcium phosphate bioglass–ceramic coating can provide effective protection for magnesium alloy substrate to control its initial degradation in vivo and maintain the desired mechanical properties.     

The preparation of superhydrophilic surface of TiO2 coating without ultraviolet irradiation through annealing treatment

The superhydrophilic surface without ultraviolet light irradiation is obtained only through the modulation of annealing process on surface morphology of TiO₂ coating. Meantime, the influence of annealing temperature on the structural, optical and wetting properties of the TiO₂ coating is investigated. As the increase of annealing temperature, the root mean square roughness of the TiO₂ coating surface increases from 8.6 to 30.7 nm and the nanoparticle surface is formed. Meanwhile, the refractive index increases linearly from 2.02 to 2.22, the thickness decreases from 120 to 82 nm, the transmittance varies from 90 to 62 %, and it is more important the WCA is reduced from 68° to 0°. Furthermore, through analyzing the thickness variation, it is illustrated that the structure variation of TiO₂ coating includes the removal process of solvent and the crystallization process with the increase of annealing temperature, and the 400 °C is a critical temperature. When the annealing temperature is above 400 °C, the TiO₂ coating starts to be crystallized and exhibits excellent antifogging property.     

Electrochromism of NiO-TiO2 sol gel layers

Films of NiO-TiO₂ with Ni concentration of 100, 90, 87, 83, 75, 66, 50 and 33 mol% have been obtained via the sol-gel route by dip coating technique and sintered in air between 250 and 500°C using ethanolic sols of nickel acetate tetrahydrate (Ni(CH₃COO)₂·4H₂O) and titanium n-propoxide (Ti(O-CH(CH₃)₂)₄) precursors. Xerogels obtai- ned by drying the sols have been studied up to 900°C by thermal analysis (DTA/TG) coupled to mass and IR spectroscopy. The crystalline structure and morphology of the layers in the as deposited, bleached and colored states were determined by X-ray diffractometry, scanning electron microscopy and transmission electron microscopy Their electrochromic properties have been studied in 1 M KOH aqueous electrolyte as a function of the layer composition, thickness and sintering temperature. Deep brown colour with reversible transmittance changes have been obtained using cycling voltammetry and chronoamperometry processes. The best composition to get stable sols, a high reversible transmittance change and fast switching times (<10 s) was obtained with double NiO-TiO₂ layers 160 nm thick having 75% Ni molar concentration, and sintered between 300 and 350°C. The mechanism of coloration and morphology transformation of the layer during cycling are discussed in terms of an activation and degradation period. The results are in agreement with the accepted Bode model.     

Cross-section TEM for examinations of selective tungsten CVD for via hole filling

The reaction between tungsten layers [deposited by chemical vapor deposition (CVD) as well as by physical vapor deposition (PVD)] and an aluminium alloy (AlSi) has been investigated. For CVD tungsten layers deposited on AlSi by silane reduction of WF₆ the formation of an aluminium fluoride interlayer has been established by cross-section transmission electron microscopy (XTEM). At the interface between PVD-W and AlSi, an intermetallic compound may be formed depending on the thermal treatment. A crystalline intermediate layer has been found after annealing at 400°C (twice for 30 min), whereas an interface between as deposited double layers showed no interlayer. For all samples investigated, diffusion of aluminium into the tungsten layer was observed. The diffusion depth depends on the heat treatment and the tungsten morphology. Intermediate layers — if they exist — limit the diffusion but do not act as a diffusion barrier.     

Mechanical and tribological performance of UHMWPE influenced by temperature change

Water-lubricated surface bearing components experience boundary and mixed lubrication during operation. The lack of lubrication induces temperature increase, affecting the properties of the component. Ultra-high molecular weight polyethylene (UHMWPE) is commonly used for these applications and the influence of the temperature on the mechanical and tribological performance has not been clearly identified. This study evaluates the wear resistance and hardness of UHMWPE with the temperature increase in a range of 20 °C–60 °C. An important reduction of hardness and wear resistance was observed in this interval. The wear rate increased 94.8% when the temperature changed from 20 °C to 50 °C. The wear resistance decreased more rapidly than the hardness when the temperature was increased. The correlation between hardness and wear rate is less consistent when the hardness value was below 4.12 (Hv_0.3), reported at 40 °C. Plastic deformation and adhesion were highly enhanced with temperature.     

Influence of thermal annealing on the microstructure,hardness and corrosion behavior of TiAlSiCuN nanocomposite films

Nanocomposite TiAlSiCuN films were deposited on high speed steels by filtered magnetic arc ion plating. Detailed properties of the films annealed at various temperatures are studied. After thermal annealing at different temperatures ranging from 400 to 800 °C, changes in the film micro‐structure, chemical and phase composition, surface morphology, hardness and polarization curve properties were systematically characterized by X‐ray diffraction, X‐ray photoelectron spectroscopy, scanning electron microscopy, nano‐indenter and electrochemical workstation, respectively. It was found that the TiAlSiCuN films could be fully oxidized at 800 °C, Al and Ti atoms all diffused outwards and formed dense protective Al₂O₃ and TiO₂ layer. Simultaneously, the TiAlN phase gradually disappeared. The films annealed at 400 °C obtained the highest hardness because of the certain grain growth and little generated oxides. Besides, the certain formation of dense protective Al₂O₃ layer made the TiAlSiCuN film annealed at 600 °C present the least corrosion current density and the corrosion voltage. Copyright © 2016 John Wiley & Sons, Ltd.     

Post‐oxidizing effects on surface characteristics of salt bath nitrocarburized AISI 02 tool steel type

The effect of post‐oxidizing treatment on the characteristics of modified surface layers produced by salt bath nitrocarburizing on the industrial American Iron and Steel Institute (AISI) 02 tool steel types is investigated. Nitrocarburizing treatment is performed for 6 h and 8 h at 570 °C and post‐oxidizing treatment for 30, 60 and 90 min at 520 °C, using argon–steam mixture. Formed layers are characterized by their basic properties such as thickness layer, depth, surface hardness and wear resistance. Detailed estimation of the modified metal surface quality, in terms of chemical composition, formed phases, microstructures and diffusion mechanisms are performed by metallographic techniques, EDX, X‐ray diffraction, scanning electron microscopy (SEM) and glow discharge optical electron spectroscopy (GDOES). The corrosion resistance was investigated in 0.4 M H₂SO₄ solutions, using steady‐state electrochemical polarization methods. The obtained results revealed the existence of a superficial oxide layer which consists of magnetite (Fe₃O₄) and hematite (Fe₂O₃) and the presence of an ε‐phase associated with a small amount of γ′‐phase. Important improvements in wear, microhardness and corrosion resistance occur after these treatments and it is specifically concluded that the sole application of a nitrocarburizing treatment does not significantly ameliorate the corrosion resistance of the as‐received steel. In fact, post‐oxidation treatment contributes to increase corrosion resistance by forming a dense magnetite layer and at the same time, it partially covers the compound layer pores. Copyright © 2009 John Wiley & Sons, Ltd.     

Multilayered separator based on porous polyethylene layer,Al2O3 layer,and electro-spun PVdF nanofiber layer for lithium batteries

With an aim to enhance the thermal stability and electrolyte wetting of a polyethylene porous separator, an Al₂O₃ nano-powder layer and an electro-spun PVdF nanofiber layer were successively formed on both sides of the polyethylene separator. The Al₂O₃ layer provides excellent thermal stability as indicated by thermal shrinkage of only 7.8 % in area at 180 °C and absence of a meltdown up to 200 °C. The electrolyte uptake of the multilayer separator was increased with the thickness of the nanofiber layer. As a result, discharge capacity, rate capability, and cycle life of the lithium ion batteries employing the PVdF nanofiber layers were improved, overcompensating for a loss of performance caused by the Al₂O₃ layer. Therefore, the multilayer approach is highly effective in improving both the performance and safety of lithium ion batteries.     

A study of the debinding and sintering behavior of T42 high-speed steel produced by powder injection molding (PIM)

Tool steels have a large range of applications including hot and cold working of metals and injection molding of plastic or light alloys. High-speed steel (HSS) is specifically used for cutting tools and for components subjected to extreme wear conditions, because of its high strength, wear resistance, hardness, toughness, and fatigue resistance. The microstructure of HSS can be described as a metallic matrix iron composite containing a dispersion of hard and wear-resistant carbides. Specimens were manufactured experimentally from T42 powder (50–80 vol%) and mixed binder (20–50 vol%) by powder injection molding. The binders (green parts) were debound in n-hexane solution at 60 °C for 8 h and thermally debound in a mixed N₂–H₂ gas atmosphere for 8 h. Specimens were sintered under high vacuum (10^?5 Torr) at different temperatures. When sintering was performed at 1,260 °C, the specimen sintered under high vacuum had the highest hardness (550 Hv). The carbides were smaller (1 μm) and well distributed. Grain size was 10 μm. When sintering was performed under high vacuum at temperatures above 1,280 °C the carbides changed to eutectic carbide located at grain boundaries. Grain growth was observed. Specimens sintered at other pressures had lower density and hardness than those sintered under high vacuum.     

Inclusion of W in electroless Ni–B coating developed from a stabilizer free bath and investigation of its tribological behaviour

In the present study, tribological and corrosion behaviour of electroless Ni–B–W (ENB-W) coatings prepared from stabilizer-free baths and deposited on AISI 1040 steel substrates were examined. Three distinct coating bath temperatures (85 °C, 90 °C, and 95 °C) were varied for coating deposition. The coatings showed nodular morphology. Thermogravimetric study of ENB-W coatings revealed improved thermal stability attained at 95 °C bath temperature. The microhardness of ENB-W coating was 645, 690, and 720 HV₁₀₀ at bath temperatures of 85 °C, 90 °C, and 95 °C respectively. The inclusion of W to Ni–B coating enhanced the hardness by ∼150 HV₁₀₀. On a pin-on-disc tribometer, wear test was conducted. The precipitation of Ni (111) and its borides occurred post sliding wear at high temperatures (300 °C). Ni (111) crystallite size decreased because of high temperature sliding wear at 300 °C with an increase in coating bath temperature. With a reduction in crystallite size at high temperatures, both wear rate and COF decreases. The scratch hardness and first critical load of failure of the coatings was determined using a scratch tester. Using potentiodynamic polarization, corrosion resistance of ENB-W coatings in 3.5% NaCl was investigated. ENB-W coatings could provide shielding to AISI 1040 steel from corrosion. Though the corrosion resistance is poor with respect to lead stabilized coatings.     

Influence of sintering on the structural and electronic properties of TiO2 nanoporous layers prepared via a non-sol–gel approach

In this work, a nonaqueous method is used to fabricate thin TiO₂ layers. In contrast to the common aqueous sol–gel approach, our method yields layers of anatase nanocrystallites already at low temperature. Raman spectroscopy, electron microscopy and charge extraction by linearly increasing voltage are employed to study the effect of sintering temperature on the structural and electronic properties of the nanocrystalline TiO₂ layer. Raising the sintering temperature from 120 to 600?°C is found to alter the chemical composition, the layer’s porosity and its surface but not the crystal phase. The room temperature mobility increases from 2?×?10^?6 to 3?×?10^?5?cm²/Vs when the sinter temperature is increased from 400 to 600?°C, which is explained by a better interparticle connectivity. Solar cells comprising such nanoporous TiO₂ layers and a soluble derivative of cyclohexylamino-poly(p-phenylene vinylene) were fabricated and studied with regard to their structural and photovoltaic properties. We found only weak polymer infiltration into the oxide layer for sintering temperatures up to 550?°C, while the polymer penetrated deeply into titania layers that were sintered at 600?°C. Best photovoltaic performance was reached with a nanoporous TiO₂ film sintered at 550?°C, which yielded a power conversion efficiency of 0.5?%. Noticeably, samples with the TiO₂ layer dried at 120?°C displayed short-circuit currents and open circuit voltages only about 15–20?% lower than for the most efficient devices, meaning that our nonaqueous route yields titania layers with reasonable transport properties even at low sintering temperatures.     

The properties of nickel aluminate nanoparticles prepared by sol–gel and impregnation methods

Nickel aluminates were prepared by sol–gel and impregnation methods and calcined at 1100 °C. The sol–gel made samples were prepared with different amounts of nickel (Ni/Al molar ratio equal to 0, 0.25, 0.5, and 0.75) and aging times (24 and 48 h). The samples were characterized by X-ray diffraction, induced couple plasma, nitrogen physisorption, transmission and scanning electron microscopy, and ammonia temperature programmed desorption (NH₃-TPD). In the sol–gel made samples, only the NiAl₂O₄ structure of nickel aluminate was defined, while for impregnation, NiAl₁₀O₁₆ was formed as well. The sol–gel made samples had low specific surface areas (7.7–12.4 m²/g), but a sample prepared by impregnation method had higher specific surface area (67.2 m²/g). The surface acidity density decreased by increasing the amount of nickel and was the lowest for impregnation method.     

The effect of sintering conditions on the properties of WC–10wt%Co PIM compacts

The powder injection molding (PIM) process has an advantage of near net shaping of homogeneous micro structure and density at the complicate form. This study was investigated for microstructure and mechanical properties of WC–10%Co insert tool alloy fabricated by PIM process. The WC–10%Co feedstock mixed with wax binder was fabricated by two blade mixer. After WC–10%Co feedstocks were injection molded, debinding process was carried by two-steps methods with solvent extraction and thermal debinding. The binder was eliminated with normal hexane for 12 h at 50 °C by solvent extraction, and subsequently thermal debinding was examined for 1 h at the temperature 900 °C. After debinding process, the specimens were sintered at vacuum or N₂/H₂ mixed gas atmosphere at 1380 °C. The microstructure and phase were observed by FE-SEM. In the case of sintered at 1380 °C in vacuum atmosphere, the hardness was 1600 Hv, and the relative density of WC–10%Co was 92.5%. The density of WC–10%Co sintered at 1380 °C in mixed gas atmosphere was 87.5% and the hardness was lower than 1400 Hv. Residual carbon contents of sintered at vacuum and mixed gas atmosphere were 5.4 wt%.     

Calorimetric study of the oxidation of Al–Mg alloys for the prediction of healing of the double oxide film defect

The oxidation of Al alloys containing 0.3–4.5 wt% Mg in an atmosphere with a very low oxygen partial pressure (<0.5 ppm, to depict the atmosphere within a double oxide film defect) was studied using differential scanning calorimetry and scanning electron microscopy. The results showed that a newly formed Al₂O₃ layer held in an Al–Mg melt first transformed to MgAl₂O₄ spinel and then to MgO. This mechanism was the same for all the Al alloys containing 0.3–4.5 wt% Mg, but the kinetics of the transformations were different and depended on the Mg content of the melt. The results also suggest that the two layers of a double oxide film defect that is held in an Al melt containing 0.3–4.5 wt% Mg can heal (i.e. bond to each other) if held in the liquid metal for a long enough period of time.     

Low-temperature versus oxygen plasma treatment of water-based TiO2 paste for dye-sensitized solar cells

High-temperature treatment steps in fabrication process of dye sensitized solar cell (DSSC) significantly contribute to the manufacturing costs and limit the use of temperature sensitive substrates. Therefore our aim was to develop a simple method for the preparation of water-based TiO₂ paste. The paste is based on peroxotitanic acid (PTA) sol–gel matrix and commercial TiO₂ nanoparticles (P25). Two fabrication processes to decompose/transform the PTA matrix in the printed TiO₂ layer are explored and combined: annealing at temperatures up to 250 °C and/or oxygen plasma treatment. The results show that the PTA matrix in the paste converts to anatase phase and to some extent also attaches to the TiO₂ nanoparticles P25 acting as an interconnecting network within TiO₂ layer. The transformation of the PTA matrix occurs around 250 °C, but in the presence of TiO₂ nanoparticles P25 it starts already at 120 °C. In addition the results reveal that the crystallization is achievable also solely with the oxygen plasma treatment. The efficiency of the TiO₂ layers, exposed to different post-deposition treatments, is evaluated in DSSCs. The results show that oxygen plasma treatment of the TiO₂ layers could efficiently replace temperature curing at 250 °C. Within this study the DSSCs with the efficiency up to 4.2 % measured under standard test conditions (1,000 W/m², AM1.5, 25 °C) were realized.     

Inkjet-Printed TiO2/Fullerene Composite Films for Planar Perovskite Solar Cells

Perovskite solar cells have garnered and held international research interest, due to ever-climbing power conversion efficiency values, now >25 %. Some high efficiency configurations utilize a compact TiO₂ layer underneath a mesoporous TiO₂ layer, both of which require high temperature annealing steps that could hinder perovskite commercialization. To address the high thermal budget, we chose to use inkjet-printing to combine the two layers into a single TiO₂ film, which incorporates both nanoparticle and molecular precursor as well as organic fullerene additives. We printed the ink on fluorine-doped tin oxide, and after annealing at various temperatures, we found that 400 °C was the optimum annealing temperature for the inkjet-printed electron transport layers, which is significantly lower than the 500 °C required to anneal typical mesoporous TiO₂ films.