Instant controlled pressure drop extraction of lavandin essential oils: Fundamentals and experimental studies

Détente Instantanée contrôlée (DIC), French for Instant Controlled Pressure Drop, was performed on laboratory apparatus as well as on a pilot plant for proving its feasibility, and identifying the optimized processing conditions and recognizing the energy consumption and the quantity of water used for such an operation. GC–MS and SPME analysis of the extracts and residue material were carried out to assess the extracts and solid residues. The lavandin essential oils obtained by using the new DIC extraction process was studied, modeled and quantitatively and qualitatively compared to the conventional hydrodistillation method. The most important differences between the two essential oils were reflected in the yields, with 4.25 as against 2.3 g EO/100 g of raw matter, and in the extraction time, with 480 s as against some hours for respectively the DIC and the hydrodistillation operations. These differences have been previewed through the fundamental analysis. They can normally explain the great decreasing of energy consumption to be 662 kWh/t of raw material. The amount of water to be added was about 42 kg water/t of raw material.     

Eco-friendly and cleaner process for isolation of essential oil using microwave energy: Experimental and theoretical study

Microwave steam diffusion (MSD) was developed as a cleaner and new process design and operation for isolation of essentials oils and was compared to conventional steam diffusion (SD). The essential oils extracted by MSD for 3 min were quantitatively (yield) and qualitatively (aromatic profile) similar to those obtained by conventional steam diffusion for 20 min. In addition, an optimal operating steam flow rate of 25 g min⁻¹ and microwave power 200 W were found to ensure complete extraction yield with reduced extraction time. To confirm the efficiency of this process a mathematical model was proposed to describe the mass transfer of essential oil from lavender. Solid-steam mass transfer coefficients obtained by MSD were six times higher than obtained by SD. Scanning electronic microscopy was used to confirm the extraction mechanism of the essential oil present in the glandular trichomes of the flowers from lavender outer surface. MSD was better than SD in terms of energy saving, cleanliness and reduced waste water.     

Isolation of Indonesian cananga oil using multi-cycle pressure drop process

New process, instantaneous controlled pressure drop (DIC) was applied on Cananga odorata dry flowers with the aim to isolate essential oil. DIC is based on high temperature, short time heating followed by an abrupt pressure drop into a vacuum. A part of volatile compounds is carried away from flowers in the form of vapor (DIC direct oil) that evolves adiabatically during the pressure drop (proper isolation process) and the other part remains in the DIC-treated flowers (DIC residual oil). In the present paper, the effect of DIC cycle number (1-9) and heating time (4.3-15.7 min) on the availability of oil compounds was investigated at three levels of steam pressure (0.28, 0.4 and 0.6 MPa). The availability was defined as the amount of a compound in direct or residual oil divided by the amount of this compound in the reference oil extracted from non-treated flowers by chloroform during 2h. The total availability and yield of volatiles in the direct oil increased with pressure and cycle number. At a higher pressure, the effect of heating time was insignificant. The amount of oxygenated monoterpenes and other light oxygenated compounds (i.e. predominantly exogenous compounds) in the residual flowers was lower than in the direct oil and this amount decreased with cycle number. On the other hand, the availability of oxygenated sesquiterpenes and other heavy oxygenated compounds (i.e. predominantly endogenous compounds) in residual flowers exhibited a maximum for about five cycles and their quantity at this point was three times as much as in the direct oil. The total availability of each compound at 0.6 MPa was higher than one. The rapid DIC process (0.6 MPa, 8 cycles, 6 min) gave better results than steam distillation (16 h) concerning direct oil yield (2.8%dm versus 2.5%dm) and content of oxygenated compounds (72.5% versus 61.7%).     

Microwave accelerated steam distillation of essential oil from lavender: A rapid, clean and environmentally friendly approach

A new process design and operation for microwave accelerated steam distillation (MASD) of essential oils was developed. A packed bed of lavender flowers (Lavandula angustifolia Mill., Lamiaceae) sits above the steam source generated by microwave heating. Only steam passes through it without the boiling water mixing with vegetable raw material, as is the case in hydro-distillation. MASD has been compared with a conventional technique, steam distillation (SD), for the extraction of essential oil from lavender flowers. Extraction of essential oils from lavender with MASD was better than SD in terms of energy saving, rapidity (10 min versus 90 min), product yield, cleanliness and product quality.     

Antioxidant activity of hydro distillation water residues from Rosmarinus officinalis L. leaves determined by DPPH assays

Rosemary (Rosmarinus officinalis L.) is a perennial herb with an intensive aromatic flavor. Its most important chemical constituents are essential oils (e.g., 1,8-cineole and camphor) and antioxidants (e.g., carnosic acid and rosmarinic acid). The common methods to extract the essential oil of rosemary are steam or hydro distillation. The aim of this work is to investigate the residual antioxidants after hydro distillation, especially rosmarinic acid and carnosic acid. For this purpose, the hydro distillation water residues were analyzed by HPLC-UV. Moreover, the influence of the extraction duration on the concentration of the antioxidants was investigated. Also, the residual amount of these compounds in the leaves was examined. The total antioxidant activity of the extracts and of the pure compounds was determined by DPPH assays. It is shown that after 2.5 h of hydro distillation the amount of rosmarinic acid and the antioxidant activity in the water residue reaches a maximum value. In addition, the yield and the quality of the essential oil were investigated to draw a comparison between steam and hydro distillations of Moroccan rosemary leaves.     

An Overview on Food Applications of the Instant Controlled Pressure-Drop Technology,an Innovative High Pressure-Short Time Process

Food processing systematically aims at meeting the needs of consumers who are looking for total high quality and perfect food safety. As the various thermal and non-thermal food preservation technologies often affect the natural properties in terms of sensation, flavor, texture, etc., instant controlled pressure drop (DIC) has been conceived as a relevant, innovative process in this field. DIC uses high saturated steam pressure and short duration to provide a new way to expand biological matrices, improve drying, decontaminate, and extract biologically active compounds, among other attributes. Therefore, this review focuses on describing the applications of DIC technology on a wide range of products such as foods and by-products that have been processed both in the laboratory and on an industrial scale. The application of DIC has shown the possibility of a significant leap in quality improvement and cost reduction in the food industry. DIC reduces the drying time of fruits and vegetables, and improves the extraction of essential oils, vegetable oils, and antioxidant components. It also provides strong decontamination, eliminates vegetative microorganisms and spores, and reduces non-nutritional and allergenic components. Over the past 33 years, this technology has continued to expand its food applications and improve its characteristics on an industrial scale. But there are still many food unit operations that can be taken to the next level with DIC.     

Ultrasonic nebulization extraction coupled with headspace single drop microextraction and gas chromatography-mass spectrometry for analysis of the essential oil in Cuminum cyminum L.

A novel method for analysis of essential oil in Cuminum cyminum L. using simultaneous ultrasonic nebulization extraction and headspace single drop microextraction (UNE-HS-SDME) followed by gas chromatography-mass spectrometry was developed. Experimental parameters, including the kind of suspended solvent, microdrop volume, sample amount, extraction time, enrichment time and salt concentration were examined and optimized. Compared with hydrodistillation (HD), UNE-HS-SDME provides the advantages of a small amount of sample (50 mg), time-saving (20 min), simplicity, cheapness and low toxicity. In addition, UNE-HS-SDME also provided higher enrichment efficiency and sensitivity compared with stirring extraction (SE)-HS-SDME, ultrasonic assistant extraction (UAE) and UNE. Some constituents in the essential oil, were identified and the detection limits for β-pinene, p-cymene and γ-terpinene range from 6.67 pL L⁻¹ to 14.8 pL L⁻¹. The results indicated that the UNE-HS-SDME is simple and highly efficient extraction and enrichment technique.     

Reporting effective extraction methodology and chemical characterization of bioactive components of under explored Platycladus orientalis (L.) Franco from semi-arid climate

The bioactive ingredients of many essential oils are complex and difficult to reproduce synthetically. In the present study, the influence of extraction method on relative extraction of bioactive compounds of essential oil of Platycladus orientalis (L.) Franco (Thuja orientalis L. is a synonym of it) leaves gathered from semi-arid climate was studied. A higher yield of essential oil was obtained by hydrodistillation (0.1%) as compared to steam distillation (0.07%) under newly optimized conditions. Initial analysis of these oils by TLC showed the presence of different polarity groups ranging from non-polar terpene hydrocarbons to polar terpenoid alcohols. GC-MS analysis revealed that major component of hydrodistilled essential oil of Platycladus orientalis (L.) Franco leaves was α-pinene (17.83%) and steam distilled essential oil contained α-cedrol (12.44%). The results obtained in the present study emphasize that suitable extraction technique should be used to obtain particular component of interest.     

Use of headspace mulberry paper bag micro solid phase extraction for characterization of volatile aromas of essential oils from Bulgarian rose and Provence lavender

In this study, a new sampling method called headspace mulberry paper bag micro solid phase extraction (HS-MPB-μ-SPE) combined to gas chromatography-mass spectrometry has been applied for the analysis of volatile aromas of liquid essential oils from Bulgarian rose and Provence lavender. The technique uses an adsorbent (Tenax TA) contained in a mulberry paper bag, minimal amount of organic solvent. Linearities for the six-points calibration curves were excellent. LOD values were in the rage from 0.38 ng mL⁻¹ to 0.77 ng mL⁻¹. Overall, precision and recovery were generally good. Phenethyl alcohol and citronellol were the main components in the essential oil from Bulgarian rose. Linalyl acetate and linalool were the most abundant components in the essential oils from true lavender or lavandin. Additionally, the relative extraction efficiencies of proposed method have been compared with HS-SPME. The overall extraction efficiency was evaluated by the relative concentration factors (CF) of the several characteristic components. CF values by HS-MPB-μ-SPE were lower than those by headspace solid phase microextraction (HS-SPME). The HS-MPB-μ-SPE method is very simple to use, inexpensive, rapid, requires small sample amounts and solvent consumption. In addition, this method allowed combining of extraction, enrichment, and clean-up in a single step. HS-MPB-μ-SPE and GC/MS is a promising technique for the characterization of volatile aroma compounds from liquid essential oils.     

Study of the aerosol fragrances of eugenol derivatives in Cananga odorata using diffuse reflectance infrared Fourier transform spectroscopy and gas chromatography

The purpose of this study was to develop and test a diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) method, a fast and non-destructive method without extraction, and compare it with the standard gas chromatography (GC) method currently used. A micro-orifice uniform deposit impactor (MOUDI) was used to sample all the size distributions of the aerosol particles of essential oils to investigate the relation between size distributions and the indoor concentration distributions of ylang essential oils. Correlation coefficients for DRIFTS and GC were 0.9904, 0.9910, 0.9913, and 0.9983 for eugenol, isoeugenol, methyl ether, and eugenyl acetate, respectively. The results showed that the concentrations of the four eugenol derivatives of smoke were approximately three times higher than those of mist. Additionally, the major size distributions of aerosol were 0.19 μm and 1.8 μm for the smoke and mist methods, respectively. Because these two methods produce similar results, DRIFTS is a practical method for assessing these fragrances in aerosols.     

Determination of diclofenac from paediatric urine samples by stir bar sorptive extraction (SBSE)-HPLC-UV technique

A novel stir bar sorptive extraction (SBSE) method coupled with high performance liquid chromatography (HPLC) and UV detection for the extraction of diclofenac (DIC) from paediatric urine samples has been developed and validated. Selectivity and sensitivity being the prime objectives of the bioanalytical method for clinical samples, an optimised SBSE protocol was developed that selectively extracted DIC from various concurrently administered drugs. The validated assay was found to be linear (r = 0.9999) over a concentration range of 100-2000 ng mL⁻¹. SBSE showed consistent recoveries (∼70%) of DIC across the validated linearity range. Overall, the method exhibited excellent accuracy and precision across all QC concentrations, tested over three days. Calculated LOD and LOQ were found to be 12.03 ng mL⁻¹ and 36.37 ng mL⁻¹, respectively, however, for the experimental purposes, 100 ng mL⁻¹ was considered as the validated LOQ (accuracy and precision at this LQC was <20%). Further, studies on various attributes of the stir bar/SBSE, showed no significant inter- and intra-stir bar variability for DIC extraction. There was no carryover effect with re-use of conditioned stir bars and for the first time, a systematic investigation on the effect of ageing of stir bars on their extraction efficiency was carried out. Results showed that, for the present study, stir bars which were used 150 times were still functional based on in-house acceptance criteria and extraction efficiency. The validated method was successfully applied to the analysis of DIC in paediatric clinical trial samples.     

Supercritical fluid extraction of Beauvericin from maize

Beauvericin (BEA), a supercritical fluid extraction with supercritical carbon dioxide from maize was investigated. Extraction efficiencies under several different extraction conditions were examined. Pressure, temperature, extraction time, organic modifier and water matrix content (10%) were investigated. The best extraction conditions were at a temperature of 60 °C, 3200 psi, for 30 min static extraction time and methanol as modifier solvent. Extraction recovery of 36% without modifier by adding water to the matrix in the extraction vessel (reproducibility relative standard deviations (R.S.D.)=3-5%) were recorded. Extraction recovery of 76.9% with methanol as co-solvent (reproducibility R.S.D.=3-5%) was obtained. Data shows that SFE gives a lower BEA recovery compared to conventional extraction protocol with organic solvents while SFE with modifier and conventional extraction yields are comparable. BEA extract contents were determined by high pressure liquid chromatography (HPLC) with a diode array detector (DAD) at 205 nm and BEA peak confirmed by LC-MS. Acetonitrile-water as mobile phase and column C-18 were both tested. Instrumental and analytical parameters were optimized in the range linear interval from 1 to 500 mg kg⁻¹ and reached a detection limit of 2 ng.     

Microwave-assisted extraction at atmospheric pressure coupled to different clean-up methods for the determination of organophosphorus pesticides in olive and avocado oil

An effective extraction method was devised for the determination of organophosphorus pesticides (OPPs) in olive and avocado oil samples, using atmospheric pressure microwave-assisted liquid–liquid extraction (APMAE) and solid-phase extraction or low-temperature precipitation as clean-up step. A simple glass system equipped with an air-cooled condenser was designed as an extraction vessel. The pesticides were partitioned between acetonitrile and oil solution in hexane. Analytical determinations were carried out by gas chromatography-flame photometric detection and gas chromatography–tandem mass spectrometry, using a triple quadrupole mass analyzer, for confirmation purposes. Several factors influencing the extraction efficiency were investigated and optimized through fractional factorial design and Doehlert design. Under optimal conditions the recovery of pesticides from oil at 0.025 μg g⁻¹ ranged from 71% to 103%, except for fenthion in avocado oil, with RSDs ≤13% (n = 5). The LOQ for the entire method ranged from 0.004 to 0.015 μg g⁻¹. Finally, the proposed method was successfully applied to the extraction and determination of the selected pesticides in 20 commercially packed extra virgin olive oils and four commercially packed avocado oils produced in Chile. Detectable residues of different OPPs were observed in 85% of samples.     

Effect of instant controlled pressure drop treatments on the oligosaccharides extractability and microstructure of Tephrosia purpurea seeds

The study of the oligosaccharides extracted from Tephrosia purpurea seeds was undertaken using the instant controlled pressure drop (DIC) as a pre-treatment prior to conventional solvent extraction. This DIC procedure provided structural modification in terms of expansion, higher porosity and improvement of specific surface area; diffusion of solvent inside such seeds and availability of oligosaccharides increase notably. In this paper, we investigated and quantified the impact of the different DIC operative parameters on the yields of ciceritol and stachyose extracted from T. purpurea seeds. The treatment could be optimized with a steam pressure (P) (P=0.2 MPa), initial water content (W) (W=30% dry basis (DB)) and thermal treatment time (t) (t=30s). By applying DIC treatment in these conditions, the classic process of extraction was intensified in both aspects of yields (145% of ciceritol and 185% of stachyose), and kinetics (1h of extraction time instead of 4h for conventional process). The scanning electron microscopy micrographs provided evident modifications of structure of seeds due to the DIC treatment.     

Superheated water extraction, steam distillation and Soxhlet extraction of essential oils of Origanum onites

Superheated water extraction (SWE) at various temperatures (100, 125, 150 and 175°C), steam distillation, and Soxhlet extraction were compared in the extraction of essential oils from two samples of the plant Origanum onites, one cultivated, the other wild. C18 solid-phase extraction was used to elute the essential oils from the SWE aqueous extract. The compositions of the extracted essential oils obtained from all three methods were then characterized by comprehensive GC×GC/time-of-flight mass spectrometry (TOF/MS). The highest essential oil yields were obtained by using SWE at 150°C with a flow rate of 2 mL min^–1 and a pressure of 60 bar for 30 min: these were 3.76 and 4.11% for wild and cultivated O. onites samples, respectively, expressed as a percentage of 100 g of dry (leaf) matter. The yields obtained using SWE at 150°C were slightly higher than those from conventional methods. Steam distillation was performed for 3 h, and Soxhlet extraction was completed in 12 h. The major compounds found were borneol, terpinen-4-ol and carvacrol.     

Comparison of expander and Instant Controlled Pressure-Drop DIC technologies as thermomechanical pretreatments in enhancing solvent extraction of vegetal soybean oil

As an intensification process of the unit operation of vegetable oil extraction, the cooking pre-treatment systematically results in damaging thermal degradations. However, recently, two thermomechanical expansion processes have been suggested and applied at industrial scales to pre-treat oilseeds: expansion and instant controlled pressure drop DIC. In both cases, it is a flash transformation from high-temperature/high-pressure to 100 °C/atmospheric pressure and 33 °C/vacuum phases, respectively. The use of DIC resulted in cumulative impact yields of 247 mg oil/g db, compared to 210, 230, and 224 for cracking, cracking/blocking, and expanding, respectively. To achieve the same yields obtained in 160 min for cracked or cracked/flaked soybean, the expander took 120 min against 35 min for DIC. Besides, thanks to the short heat treatment and the induced instant cooling, DIC allowed the highest preservation of soybean oil quality, with fatty acid concentrations almost identical to that of untreated seeds.Practical impactsIn the sector of the vegetal oil industry, researchers and engineers mostly look for increasing the extraction yields while preserving or improving the sensorial and biochemical quality of the oil. Henceforth, the modification of the oleaginous seed texture may usually be the major factor affecting and normally enhancing the capacity of extraction. Based on the improvement of material structure through adequate expansion, the higher the volume of vapor issued from the autovaporization throughout the instant controlled pressure-drop (DIC) technology, the higher the oil yields. Moreover, using the instantaneous thermodynamic theory, the feasibility of integrating DIC technology as an HTST treatment in the industrial-scale soybean extraction process could be performed and optimized without any biochemical degradation.     

New needle packed with polydimethylsiloxane having a micro-bore tunnel for headspace in-needle microextraction of aroma components of citrus oils

A novel in-needle microextraction (INME) for headspace sampling evaluated in this study has significantly higher extraction speed and the practical merits of a durable stainless steel needle to overcome some exposed fiber related drawbacks. A prototype stainless steel needle (Hamilton 90022, 22 gauge bevel tip, 51 mm length) packed with polydimethylsiloxane (PDMS, 0.413 mm O.D., 10 mm length) having a micro-bore (200 μm I.D.) tunnel was prepared as a new INME device. This needle with a barrel and a plunger is then inserted and exposed into the headspace over the sample. Headspace sampling can be speeded up by an automatic reciprocating pump. The extraction parameters have been optimized along with the validation of method performance. The methodology has been applied for the analysis of volatile aroma active components emitted from eight kinds of citrus essential oils by GC-FID or GC/MS. The proposed method showed excellent linearity, reproducibility, and low detection limit. This solventless technique is simple to operate, inexpensive to fabricate, and provides a facile means for collecting and introducing volatile aroma active components of essential oils.     

Novel environmentally-benign methods for green-colour protection of bamboo culms and leaves

The objective of this study was to search for appropriate environmental-benign preservatives as green-colour protectors for the culms and leaves of ma bamboo (Dendrocalamus latiflorus), moso bamboo (Phyllostachys pubescens) and makino bamboo (Phyllostachys makinoi). Five water-borne copper-based preservatives, namely ammoniacal copper quaternary compound-type B (ACQ-B), copper azole-type A (CBA-A), copper azole-type B (CA-B), tanalith CY (TCY) and micronized copper quaternary (MCQ), were tested as green-colour protectors. Results revealed that excellent green-colour protection (a* values of −13.2, −7.6 and −6.3, respectively) was obtained when the culms and leaves of ma bamboo, moso bamboo and makino bamboo culms were treated with 0.25% aqueous TCY solution in a 100 °C water bath for 2 h. Furthermore, to evaluate the effects of 0.25% TCY treatment on the green-colour fastness of bamboo culms, two exposure tests including indoor exposure and outdoor weathering were employed in this study. Results from the 6-month exposure tests in both indoor and outdoor environment demonstrated that specimens treated with 0.25% TCY exhibited good colourfastness. To improve the treatment efficacy in bamboo culms, both atmospheric pressure impregnation and vacuum pressure impregnation were used. The results indicated that green-colour protection could be obtained by the two impregnation treatments in 0.25% TCY solution.     

Headspace solvent microextraction: a very rapid method for identification of volatile components of Iranian Pimpinella anisum seed

At the present study, a new and rapid headspace solvent microextraction (HSME), for the extraction and pre-concentration of the volatile components of plant sample into a microdrop was applied. The extraction occurred by suspending a microliter drop of the solvent from the tip of a microsyringe to the headspace of a ripen and powdered dry fruit sample (Iranian Pimpinella anisum seed) in a sealed vial for a preset extraction time, then the microdrop was retracted back into the microsyringe and injected directly into a GC injection port. The chemical composition of the HSME extracts were confirmed according to their retention indexes and mass spectra (EI, 70 eV); and quantitative analysis was performed by GC-FID.Parameters such as the nature of the extracting solvent, particle size of the sample, temperatures of the microdrop and sample, volume of sample and the extraction time were studied and optimized, and the method's performance was evaluated. The optimized conditions were: sample particle size, 1 mm; sample volume, 5 ml (in a 15 ml vial); sample temperature, 60 °C; microsyringe needle temperature, 0 °C; and extraction time, 10 min. Finally, accordingly, the percentage of trans-anethole (the major compound of P. anisum) and the relative standard deviation for extraction and determination of trans-anethole (seven-replicated analysis) were determined to be 90% and 3.9%, respectively.     

Far infrared-assisted extraction followed by capillary electrophoresis for the determination of bioactive constituents in the leaves of Lycium barbarum Linn.

In this work, a method based on capillary electrophoresis with amperometric detection and far infrared-assisted extraction has been developed for the determination of rutin, gentisic acid, and quercetin in the leaves of Lycium barbarum Linn. The effects of detection potential, irradiation time, and the voltage applied on the infrared generator were investigated to acquire the optimum analysis conditions. The detection electrode was a 300-μm-diameter carbon disc electrode at a detection potential of +0.90 V. The three analytes could be well separated within 12 min in a 40 cm length fused-silica capillary at a separation voltage of 12 kV in a 50 mM borate buffer (pH 9.2). The relation between peak current and analyte concentration was linear over about 3 orders of magnitude with the detection limits (S/N = 3) of 0.31, 0.48, and 0.78 μM for rutin, gentisic acid, and quercetin, respectively. The proposed method has been applied to determine the three bioactive constituents in real plant samples.