Bis allyl benzoxazine: Synthesis, polymerisation and polymer properties

A bis benzoxazine monomer with allyl groups viz: 2,2′-bis (8-allyl-3-phenyl-3,4-dihydro-2H-1,3-benzoxazinyl) propane (Bz-allyl) was synthesized via a solventless method from 2,2′diallyl bisphenol-A, paraformaldehyde and aniline. The chemical structure of Bz-allyl was confirmed by FTIR, ¹H NMR and ¹³C NMR analyses. The monomer manifested a two-stage thermal polymerisation pattern. The first stage was attributed to the polymerisation of the allyl groups and the second to the ring - opening polymerisation of benzoxazine moiety. The polymerisation profile was investigated with DSC, FT-IR, TGA and pyrolysis-GC techniques. A polymerisation mechanism involving the electrophilic addition of the propagating iminium cation on the aniline ring in lieu of the activated sites of bisphenol-A, (which are blocked by allyl and alkyl substituents) was proposed. Additional cross-linking was provided by thermal addition polymerization of allyl groups. As a result of altered cross-linking via the aniline moiety and the additional cross-linking via allyl groups, the cured polymer exhibited a T_g of ca. 300 °C and high crosslink density. The thermal stability of this polymer was also substantially higher vis-à-vis that of the bisphenol-A based polybenzoxazine. The work focuses on the manipulation of benzoxazine monomer structure to alter the ring-opening polymerisation mechanism and cross-linking to derive polybenzoxazine with improved properties.     

Investigations on the cure chemistry and polymer properties of benzoxazine-cyanate ester blends

Thermosetting polymer blends composed of bisphenol A based benzoxazine (BA-a) and cyanate ester (BACY) were prepared via co-curing of benzoxazine with cyanate ester. DSC results manifested a multiple curing pattern with associated heat of reaction implying a co-reaction between oxazine moiety and cyanate group. The catalysis during the co-curing of blend was ascribed to the cycloaddition reaction between the two groups followed by the ring-opening of benzoxazine and cyclotrimerisation of cyanate ester. The spectral and analytical data supported the possibilities of further polymerization through the insertion of the phenolic OH of polybenzoxazine to cyanate group to form the intermediate iminocarbonate, which further induce curing of cyanate ester to form polycyanurate. A co-reacted network composed of triazine ring as a part of polybenzoxazine matrix is postulated. The co-reaction temperature diminished with increase in cyanate ester content in the blend. A single T_g was observed in DMTA of the cured matrix that implied a linked homogeneous matrix containing both triazine and polybenzoxazine. This was substantiated by the TGA, DTA and SEM behavior of the cured polymer. The modulus of the cured blend was higher than those of the component resins of the blend. The co-reaction with cyanate ester enhanced the high temperature stability of polybenzoxazine.     

Cyclohexane and phosphorus based benzoxazine-bismaleimide hybrid polymer matrices: thermal and morphological properties

Benzoxazine monomers namely 1,1-bis (3-methyl-4-hydroxyphenyl)cyclohexane benzoxazine (CB_DDM) and bis(4-maleimidophenyl) triphenylphosphine oxide benzoxazine (BMPB_BAPPPO) were synthesized and blended with bismaleimide (BMPM) to improve thermal properties of polybenzoxazine. The benzoxazine- bismaleimide (Bz-BMI) hybrid polymer matrices were prepared via in-situ polymerization and their thermal and morphological properties were studied. The chemical reaction of benzoxazines with the bismaleimide was carried out thermally and the resulting product was analyzed by FT-IR spectra. The glass transition temperature, curing behavior, thermal stability, char yield and flame resistance of the hybrid polymer matrices were analyzed using DSC and TGA. The homogeneous structure of the hybrid polymer matrices was determined by SEM and visual observations. Data obtained from thermal studies infer that these hybrid materials possess high thermal stability which can be used as adhesives, sealants, coating and matrices for high performance automobile and microelectronic applications.     

Synthesis and thermal studies of bisphenol-A based bismaleimide

The compound 2,2-bis[4-(4-maleimidophenoxy phenyl)]propane was prepared by the imidization of bisamic acid of 2,2-bis(4-aminophenoxy phenyl)propane. Various nanoclays were blended with this bismaleimide and thermally cured. The structural characterization of the synthesized materials and the thermal properties of the bismaleimide and their blends were investigated through FTIR, ¹H and ¹³C NMR, differential scanning calorimetry and thermo gravimetric analysis. Among the various clays investigated, Cloisite 15A shows strong influence on the cure exotherm of bismaleimide. Introduction of clay mineral into bismaleimide shifts the onset of curing exotherm to higher temperature and is nearly 40 °C. The thermal stability of the clay loaded cured bismaleimide increases and the presence of clay particles in the cured bismaleimide matrix enhances the char formation.     

Synthesis, curing kinetics and thermal properties of novel difunctional chiral and achiral benzoxazines with double chiral centers

Novel difunctional chiral and achiral benzoxazine monomers were synthesized from the reaction of bisphenol A with paraformaldehyde and primary amines, including S-(+)-3-methyl-2-butylamine and rac-(±)-3-methyl-2-butylamine, by solventless method. The chemical structures of chiral and achiral benzoxazines were identified by fourier transform infrared, nuclear magnetic resonance (¹H NMR and ¹³C NMR). The curing behavior and non-isothermal curing kinetics of chiral and achiral benzoxazine monomers were investigated by differential scanning calorimeter (DSC). Isoconversional methods based on Friedman and Kissinger–Akahira–Sunose were applied to analyze the curing process of chiral and achiral benzoxazines. The thermal properties of cured polymers were characterized by DSC and thermogravimetry. The results suggested that the optical purity and stereo-configuration for chiral and achiral benzoxazines have definite influence on curing behavior and thermal properties despite the same chemical structure. Chiral benzoxazine displayed typical characteristics of difunctional benzoxazines. Achiral benzoxazine showed distinctly double peaks in DSC exotherms due to the presence of racemic and mesomeric isomers. The thermal properties of achiral polybenzoxazine were slightly higher than those of chiral polybenzoxazine, and were much higher than those of other bisphenol A-C₃–C₈ linear aliphatic amine-based polybenzoxazines because of tight packing, low free volume, and abundant intramolecular and intermolecular hydrogen bonds in network structure of polymers.     

Study of hydrogen bonding and thermal properties of polybenzoxazine and poly‐(ε‐caprolactone) blends

The thermal properties of physical blends containing benzoxazine monomer and polycaprolactone (PCL) were monitored by DSC and Fourier transform infrared spectroscopy (FTIR). The ring‐opening reaction and subsequent polymerization reaction of the benzoxazine were facilitated significantly by the presence of a PCL modifier. Hydrogen‐bond formation between the hydroxyl groups of polybenzoxazine and the carbonyl groups of PCL was evident from the FTIR spectra. Only one glass‐transition temperture (T_g) value was found in the composition range investigated, and the T_g value of the resulting blend appeared to be higher in the blend with a greater amount of PCL. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 736–749, 2001     

Synthesis and characterization of certain new poly(bisimide)s. I

Maleic and citraconic anhydrides were reacted with several diamines to obtain a novel class of high temperature resistant bisimides.^1–3 The bisimides were characterized by melting points, elemental analysis, UV–Vis, ¹H- and ¹³C-NMR, and mass spectral analysis. The bisimide monomers were then polymerized by the addition process. A poly(amidemaleimide) was also synthesized by reacting maleic anhydride with p-aminobenzhydrazide. The thermal stability of these highly crosslinked poly(bisimide)s were examined by TGA and DTA. A neat bisimide monomer obtained from 2,2′-bis[4(p-aminophenoxy)phenyl] propane with maleic anhydride namely, 2,2′-bis[4-(p-maleimidophenoxy)phenyl]propane was reacted with 2,2′-bis[4(p-aminophenoxy)phenyl]propane by the Michael reaction.⁴ A fiber glass cloth reinforced laminate was prepared from bismaleimide and amine mixture and the mechanical properties of the test laminate evaluated.     

Thermal behaviour of cardanol-based benzoxazines

A novel benzoxazine monomer (Bz-C) based on agrochemical renewable resource—cardanol (by-product of cashew nut tree, Anacardium occidentale) was synthesized. Bz-C, a liquid monomer, was used as reactive diluent for the solventless synthesis of bisphenol-A benzoxazine monomer (Bz-A). Benzoxazine monomer based on cardanol and bisphenol-A in 3:1, 1:1 and 1:3 blend ratio were prepared by this method. The resins had Brookfield viscosity at 316 K in the range of 145–81,533 mPa s. The resins were characterized by ¹H-NMR, FTIR and elemental analysis. Curing characteristics were studied by DSC analysis. Thermal stability of cured resins was found to improve with increase in Bz-C content in the blends.     

Blends of benzoxazine monomers

This article describes synthesis, characterization and properties of blends of benzoxazine (Bz) monomers, i.e., m-alkylphenyl-3,4-dihydro-2H-benzoxazine (Bz-C), 6,6′-(propane-2,2-diyl)bis(3-phenyl-3,4-dihydro-2H-benzoxazine (Bz-A) and 3-phenyl-3,4-dihydro-2H-benzoxazine-p-carboxylic acid (Bz-pA). Binary blends of Bz-C with Bz-pA, and Bz-A with Bz-pA were prepared by first synthesizing Bz-C or Bz-A followed by the addition of all the ingredients of Bz-pA. In a similar manner, ternary blends of Bz-C, Bz-A and Bz-pA were prepared by first synthesizing Bz-C and subsequent addition of all the ingredients of Bz-A and Bz-pA in one pot. The Bz monomer blends were characterized by ¹H-NMR, FTIR spectroscopy, and differential scanning calorimetry. The temperature of onset of curing (T _o), due to ring-opening polymerization of Bz was found to decrease significantly by incorporation of carboxyl groups (Bz-pA) showing thereby the catalytic effect of acid functionality. Bz polymers showed good thermal stability and incorporation of Bz-pA in blends resulted in a highly cross-linked network. The interlaminar shear strength of glass fabric reinforced composites and the lap shear strength of metal–metal joints using these resin blends was also investigated.     

Studies on thermal and morphological properties of 1,1-bis(3-methyl-4-cyanatophenyl)cyclohexane-epoxy-bismaleimide matrices

A new cyanate ester monomer, 1,1-bis(3-methyl-4-cyanatophenyl)cyclohexane has been synthesized and characterized. Epoxy modified with 4, 8 and 12% (by weight) of cyanate ester were made using epoxy resin and 1,1-bis(3-methyl-4-cyanatophenyl)cyclohexane and cured by using diaminodiphenylmethane. The cyanate ester modified epoxy matrix systems were further modified with 4, 8 and 12% (by weight) of bismaleimide (N,N′-bismaleimido-4,4′-diphenylmethane). The formation of oxazolidinone and isocyanurate during cure reaction of epoxy and cyanate ester blend was confirmed by IR spectral studies. Bismaleimide-cyanate ester-epoxy matrices were characterized using differential scanning calorimetry (DSC), thermogravimetric analysis (TGA) and heat deflection temperature (HDT) analysis. Thermal studies indicate that the introduction of cyanate ester into epoxy resin improves the thermal degradation studies at the expense of glass transition temperature. Whereas the incorporation of bismaleimide into epoxy resin enhances the thermal properties according to its percentage content. However, the introduction of both cyanate ester and bismaleimide influences the thermal properties according to their percentage content. DSC thermogram of cyanate ester modified epoxy and bismaleimide modified epoxy show unimodel reaction exotherms. The thermal degradation temperature and heat distortion temperature of the cured bismaleimide modified epoxy and cyanate ester-epoxy systems increased with increasing bismaleimide content. The morphology of the bismaleimide modified epoxy and cyanate ester-epoxy systems were also studied by scanning electron microscopy. Copyright © 2003 John Wiley & Sons, Ltd.     

Alder‐ene polymers derived from allyl aralkyl phenolic resin and bismaleimides: carbon fiber composites properties

The influence of structural variations in bismaleimides (BMIs) on Alder‐ene polymerization of O‐allyl aralkyl phenolic resin [O‐allyl Xylok (OAX)] was examined. Toward this, three BMI functional monomers, viz. 2,2′‐bis 4‐[(4′‐maleimido phenoxy) phenyl] propane (BMIP), 4,4′‐Bismaleimido diphenyl methane (BMPM), and Bis 4‐maleimidodiphenyl ether (BMPE), were blended with OAX in different molar ratios. The cure characterization revealed that the allyl‐dominated blends cure by three distinct reaction steps whereas the maleimide‐dominated blends exhibit a two‐step reaction invariable with the maleimide structure. Introduction of more maleimide functionalities increased the T_g and thermal stability of the co‐cured network. Differences in the storage modulus values and T_g of the BMI/OAX systems were correlated to the chemical structure of the BMI and crosslink density. Flexural, interlaminar shear strength (ILSS), and impact strength of the composites decreased systematically with the increase in maleimide content in the blend. Among the BMIs studied, T_g, thermal stability, and ILSS retention at elevated temperature were superior for BMPM/OAX blend owing to their high crosslink density and rigid backbone of the system. Allyl‐rich compositions exhibited improved mechanical properties owing to the better resin–reinforcement interaction as revealed from morphological analysis by scanning electron microscopy. Copyright © 2016 John Wiley & Sons, Ltd.     

Sulfur-containing polymers. Synthesis and properties of novel poly(arylene thioether)s based on 2,2-bis(4-mercaptophenyl)propane

Novel poly(arylene thioether)s were synthesised using the one pot polymerisation method from the bis(N,N-dimethyl-S-carbamate) of 2,2-bis(4-mercaptophenyl)propane and activated difluoro aromatic compounds. Each of the polymers, obtained in good yields and with fairly high molecular weights, were characterised by IR, GPC and NMR analyses. In particular, the NMR characterisation was performed using ¹H NMR, ¹³C NMR, DEPT, 2D COSY and 2D HSQC experiments. To study the effect on the thermal properties of replacing the ethereal oxygen atoms with sulfur atoms, we have synthesised the counterparts, the poly(arylene ether)s, with similar molecular weights. We observed that the substitution of the ethereal oxygen atoms with sulfur atoms results in a slightly lower thermal stability for the poly(thioether ketone)s, both under nitrogen and in air, and does not modify the T_g values. For the poly(thioether sulfone), on the other hand, the thermal stability is equal to that of the poly(ether sulfone), while the T_g is 10 °C lower. Furthermore, each sample is completely amorphous, with the exception of one of the poly(thioether ketone)s (sample 1b), which shows the capacity to crystallise, even if with a very slow crystallisation kinetics.     

Copolymerization of fluorene‐based main‐chain benzoxazine and their high performance thermosets

A series of fluorene‐based benzoxazine copolymers were synthesized from the mixture of 9,9‐bis(4‐hydroxyphenyl)fluorene and bisphenol A, and 4,4′‐diaminodiphenyloxide and paraformaldehyde. And the cured polybenzoxazine films derived from these copolymers were also obtained. Fourier transform infrared spectroscopy (FTIR) and hydrogen nuclear magnetic resonances confirmed the structure of these benzoxazines. Their molecular weight was estimated by gel permeation chromatography. The curing behavior of the precursors was monitored by FTIR and differential scanning calorimetry. Dynamic mechanical analysis and thermogravimetric analysis were performed to study the thermal properties of the cured polymers. The cured polybenzoxazines exhibit excellent heat resistance with glass transition temperatures (T_g) of 286–317°C, good thermal stability along with the values of 5% weight loss temperatures (T₅) over 340°C, and high char yield over 50% at 800°C. The mechanical properties of the cured polymers were also measured by bending tests. Copyright © 2015 John Wiley & Sons, Ltd.     

Benzocyclobutene in polymer synthesis. III. Heat-resistant thermosets based on Diels–Alder polymerization of a bisbenzocyclobutene and a bismaleimide

Several compatible mixtures of 2,2-bis[4-(N-4-benzocyclobutenyl) phthalimid-4-phenyl]hexafluoropropane (BCB) and 1,1′-(methylene di-4,1-phenylene)bismaleimide (BMI) were prepared according to the molar ratios (BCB : BMI): 1 : 1; 1 : 1.5; 1 : 3; 1.5 : 1. Complete compatibility of the mixtures was evidenced by a single initial T_g. All mixtures showed relatively low initial T_g's (61–70°C) and characteristic polymerization exotherms of benzocyclobutene-based systems (onset: 221–225°C; maximum: 257–259°C), providing an excellent processing window (ca. 155°C). The cured sample of the mixtures, pure BCB and BMI (250°C; N₂; 8 h) were subjected to comparative isothermal gravimetric analysis (ITGA). After 200 h at 650°F (343°C) in circulating air, the cured BMI sample retained only 3% of its original weight, whereas the mixtures of BCB and BMI exhibited thermo-oxidative stabilities similar to BCB (13–15% weight loss). A model compound was synthesized from the intimate mixture of N-phenylmaleimide and N-benzocyclobutenyl phthalimide in 63% yield. The ITGA results and isolation of the model Diels–Alder adduct render strong support to the conviction that Diels–Alder polymerization is indeed the predominant curing process in the BCB/BMI system.     

Studies on the mesophase formation mechanism of polybenzoxazines: polymerisation induction

ABSTRACT

To study the mesophase formation mechanism of polybenzoxazine, a novel linear benzoxazine oligomer bearing cholesteryl side groups [poly(PC-AC)] was designed and synthesised through thermally activated ring-opening polymerisation of a monofunctional benzoxazine monomer (PC-AC). The PC-AC was obtained by Mannich condensation reaction using mesomorphic amine of cholesteryl 4-aminobenzoate, p-cresol and paraformaldehyde as starting materials. During the isothermal polymerisation of PC-AC monomer, the phase evolution from a crystal phase to an isotropic molten phase and then to a liquid crystal (LC) phase was observed. Since it is PC-AC oligomers that form the LC phase, ‘polymerisation-induced LC’ mechanism is put forward. We believe that the structure factors including the confined formation of intramolecular hydrogen bonding and the side chain position of mesogenic units also play an important role in the formation of the LC phase. Furthermore, poly(PC-AC) exhibits a smectic mesophase. This work provides new insight into the LC phase formation mechanism of polybenzoxazines. This is very helpful to guide the rational design and synthesis of polymers with high thermal conductivity and high-temperature resistance.     

Cure mechanism of novel bismaleimide resins based on fluorene cardo moiety and their thermal properties

In this paper, two novel bismaleimide resins based on 9, 9-bis[4-(4-maleimidophenoxy) phenyl] fluorene (PFBMI), 9, 9-bis[4-(4-maleimidophenoxy)-3-methylphenyl]fluorene (MFBMI), and 2, 2’-diallyl bisphenol A (DABPA) were prepared. Their curing mechanism and curing kinetic were carefully investigated by Differential scanning calorimetry (DSC) and Fourier transform infrared spectroscopy (FTIR). The thermal mechanical properties of the composites based on these BMI resins and the glass cloth were obtained by Dynamic mechanical analysis (DMA), displaying that the novel resins whose T_g were 296°C and 289°C had excellent thermal performance. In addition, Thermogravimetric analysis (TGA) results showed that both the cured PD and MD resins possessed good thermal stability, and their T_5% were all higher than 410°C.     

Synthesis, curing kinetics and thermal properties of bisphenol-AP-based benzoxazine

A novel bisphenol-AP-aniline-based benzoxazine monomer (B-AP-a) was synthesized from the reaction of 4,4′-(1-phenylethylidene) bisphenol (bisphenol-AP) with formaldehyde and aniline. The chemical structures were identified by FT-IR, ¹H and ¹³C NMR analyses. The polymerization behavior of the monomer and the types of hydrogen bonding species were monitored by differential scanning calorimetry (DSC) and FT-IR. The curing kinetics was studied by isothermal DSC and the isothermal kinetic parameters were determined. The thermal properties of cured benzoxazine were measured by DSC and thermogravimetric analysis (TGA). The bisphenol-AP-aniline-based polybenzoxazine (poly(B-AP-a)) exhibited higher glass transition temperature (T_g) and better thermal stability than corresponding bisphenol A-aniline-based polybenzoxazines (poly(BA-a)). The T_g value of poly(B-AP-a) is 171 °C. The temperatures corresponding to 5% and 10% weight loss is 317 and 347 °C, respectively, and the char yield is 42.2% at 800 °C. The isothermal curing behavior of B-AP-a displayed autocatalysis and diffusion control characteristics. The modified autocatalytic model showed good agreement with experimental results.     

Synthesis and characterization of polybenzoxazine containing phosphorus

The novel benzoxazine monomer containing phosphorus has been synthesized based on multifunctional amine route from bis(4-aminophenyl)phenylphosphate,p-cresol and formaldehyde.Subsequently,the benzoxazine monomer was thermo-cured into polybenzoxazine containing phosphorus.The chemical structures were identified by nuclear magnetic resonance(NMR),Fourier transform infrared spectroscopy(FT-IR).The curing reaction was monitored by differential scanning calorimetry(DSC) and FT-IR.The thermal and flame-retardant properties of obtained polybenzoxazine were evaluated by dynamic mechanical thermal analysis(DMA),thermal gravimetric analysis(TGA) and oxygen index meter, respectively.The results show that the novel polybenzoxazine has high limiting oxygen index(38.1) and glass transition temperature(232℃).     

Thermal Behaviour of Bisitaconimide and Bisnadimide Blends

This paper describes the thermal behaviour of blends of bisitaconimide (I) and bisnadimide (N) resins of similar structures. Bisitaconimides/bisnadimides based on 4,4'-diaminodiphenyl ether (E);2,2'-bis[4-(4-aminophenoxy)phenyl]propane (B); 1,3-bis(4-aminophenyl)benzene(R) and 1,4-bis(4-aminophenyl)benzene (H) were prepared and were designated as E-I/E-N; B-I/B-N; R-I/R-N and H-I/H-N respectively. Itaconimides had lower melting points and curing temperatures than that of corresponding nadimides. The blends of bisitaconimides and bisnadimides were prepared in the ratios of1:3, 1:1, 3:1 by solution mixing (chloroform/acetone). A decrease in the melting point and characteristic curing temperatures was observed in the blends. Thermal stability of cured resin blends was only marginally affected by the blend composition. This revised version was published online in July 2006 with corrections to the Cover Date.     

Preparation and properties of high performance bismaleimide resins based on 1,3,4-oxadiazole-containing monomers

In research towards high performance polymeric materials, two novel series of bismaleimide (BMI) resins based on 1,3,4-oxadiazole-containing monomers have been designed and prepared by the copolymeriziation reaction of 5-tert-butyl-1,3-bis[5-(4-maleimidophenyl)-1,3,4-oxadiazole-2-yl]benzene (Buoxd) or 4,4′-bis[5-(4-maleimidophenyl)-1,3,4-oxadiazole-2-yl]diphenyldimethylsilane (Sioxd) and 4,4′-bismaleimidodiphenylmethane (BMDM) in different feed ratios. The structures, thermal and dynamic mechanical properties of all the resulting BMI resins were carefully characterized by a combination of methods such as IR, DSC, TGA and DMA. Investigation of the copolymerization process has shown that with an increase of the weight ratio of Buoxd or Sioxd, melting transition temperature (T_m) of BMI monomer mixtures decreased and the exothermic polymerization temperature (T_p) increased. For all BMI monomer mixtures, a rapid polymerization process was observed in the early stage, as shown by the IR investigations. No glass transition was observed for the resulting BMI resins in the temperature range from 50 °C to 350 °C, indicating the formation of highly cross-linking networks. The initial thermal decomposition temperatures (T_d) of the BMI resins were in the range of 477-493 °C in nitrogen and 442-463 °C in the air. Dynamic mechanical analysis (DMA) of the composites made of the BMI resins and glass cloth showed high bending modulus not only at room temperature (E′, 1.9-5.3 GPa) but also at high temperature, e.g., 400 °C (E′, 1.7-4.4 GPa).