Correlation between Performances of Hollow Fibers and Flat Membranes for Gas Separation

This work presents an attempt at correlating the available permeability/selectivity literature data for hollow fibers and flat membranes. Therefore, this paper gathers the information pertaining to membrane materials for which membrane properties of flat membranes and hollow fibers have both been reported. An overview of the relations between selectivity and permeance of hollow fiber membranes for various gas pairs (O₂/N₂, CO₂/CH₄, CO₂/N₂, H₂/N₂, H₂/CO₂, H₂/CH₄ and He/N₂) is presented first. The upper bound lines are the ones proposed by Robeson, which were calculated by assuming a one-micron-thick skin layer as proposed by Robeson in 2008. From the results obtained, a relation between the selectivity ratio in both kinds of membranes (α_H/α_f) and skin layer thickness (l) calculated from flat membranes and hollow fibers gas permeation data for these pairs of gases is also presented. The skin layer thicknesses measured using seven different experimental techniques for six commercial membranes are compared. The influences of spinning parameters on the morphology and performance of hollow fiber membrane gas separation are discussed. Finally, an analysis is made of the reasons why the dense skin layer thicknesses of a hollow fiber calculated using permeance and permeability data vary for different gases and also differ from direct experimental measurements.     

Formation of high-performance 6FDA-2,6-DAT asymmetric composite hollow fiber membranes for CO2/CH4 separation

We report that 6FDA-2,6-DAT polyimide can be used to fabricate hollow fiber membranes with excellent performances for CO₂/CH₄ separation. In order to simplify the hollow fiber fabrication process and verify the feasibility of 6FDA-2,6-DAT hollow fiber membranes for CO₂/CH₄ separation, a new one-polymer and one-solvent spinning system (6FDA-2,6-DAT/N-methyl-pyrrolidone (NMP)) with much simpler processing conditions has been developed and the separation performance of newly developed 6FDA-2,6-DAT hollow fiber membranes has been further studied under the pure and mixed gas systems.Experimental results reveal that 6FDA-2,6-DAT asymmetric composite hollow fiber membranes have a strong tendency to be plasticized by CO₂ and suffer severely physical aging with an initial CO₂ permeance of 300 GPU drifting to 76 GPU at the steady state. However, the 6FDA-2,6-DAT asymmetric composite hollow fibers still present impressive ultimate stabilized performance with a CO₂/CH₄ selectivity of 40 and a CO₂ permeance of 59 GPU under mixed gas tests. These results manifest that 6FDA-2,6-DAT polyimide is one of promising membrane material candidates for CO₂/CH₄ separation application.     

Effect of the preparation conditions on the formation of asymmetric poly(vinylidene fluoride) hollow fibre membranes with a dense skin

Integrally skinned asymmetric poly(vinylidene fluoride) hollow fibre membranes were prepared and characterized. The effects of phase inversion methods (dry-wet or wet) and spinning conditions, such as the type of solvent (NMP, DMAc), the concentration of polymer in dope solution, temperature of the external coagulation bath and the composition of the inner coagulant on the morphology and on the formation of a dense skin layer were investigated. The structure of the membranes was analyzed by scanning electron microscopy and the gas permeation properties with six different gases (He, H₂, N₂, O₂, CH₄ and CO₂) were measured at 25 °C to confirm the integrity of the selective skin layer. Under the proper conditions highly selective and permeable PVDF hollow fibre membranes were thus obtained by dry-wet spinning of a 30 wt.% PVDF solution in DMAc, using hot water (50 °C) as the external coagulant and a bore fluid of pure water as the internal coagulant. The best membrane had a selective outer skin with an effective thickness of approximately 0.2 μm. The ideal selectivity of the hollow fibres approached or even exceeded the intrinsic ideal selectivity of a dense PVDF film, for instance the selectivity for He over N₂ was 86.2 for the hollow fibre, whereas it was 83.5 for a dense PVDF reference film. DSC and FT-IR/ATR analysis indicated a higher fraction of the β-crystal phase in the selective skin and a high overall crystallinity than in the melt-processed film. The latter explains the relatively high selectivity and low permeability of the membranes. Intrinsic polymer properties make the membranes also suitable for vapour transport than for gas separation.     

High performance of PES-GNs MMMs for gas separation and selectivity

In this study, graphene nanosheets (GNs) were incorporated into polyethersulfone (PES) by phase inversion approach for preparing PES-GNs mixed matrix membranes (MMMs). To investigate the impact of filler content on membrane surface morphology, thermal stability, chemical composition, porosity and mechanical properties, MMMs were constructed with various GNs loadings (0.01, 0.02, 0.03, and 0.04 wt%). ?The performance of prepared MMMs was tested for separation and selectivity of CO₂, N₂, H₂ and CH₄ gases at various pressures from 1 to 6 bar and temperature varying from 20 to 60 °C. It was observed that, compared to the pristine PES membrane, the prepared MMMs significantly improved the gas separation and selectivity performance with adequate mechanical stability. The permeability of CO₂, N₂, H₂ and CH₄ for the PES + 0.04 wt% GNs increases from 9 to 2246, 11 to 2235, 9 to 7151, and 3 to 4176 Barrer respectively, as compared with pure PES membrane at 1 bar and 20 °C due to improving the membrane absorption and porosity. In addition, by increasing the pressure, the permeability and selectivity of CO₂, N₂, H₂ and CH₄ are increased due to the increased driving force for the transport of gas via membranes. Furthermore, the permeability of CO₂, N₂, H₂ and CH₄ increased by increasing the temperature from 20 to 60 °C due to the plasticization in the membranes and the improvement in polymer chain movement. This result proved that the prepared membranes can be used for gas separation applications.     

Fabrication of multi-layer composite hollow fiber membranes for gas separation

Using multilayer composite hollow fiber membranes consisting of a sealing layer (silicone rubber), a selective layer (poly(4-vinylpyridine)), and a support substrate (polysulfone), we have determined the key parameters for fabricating high-performance multilayer hollow fiber composite membranes for gas separation. Surface roughness and surface porosity of the support substrate play two crucial roles in successful membrane fabrication. Substrates with smooth surfaces tend to reduce defects in the selective layer to yield composite membranes of better separation performance. Substrates with a high surface porosity can enhance the permeance of composite membranes. However, SEM micrographs show that, when preparing an asymmetric microporous membrane substrate using a phase-inversion process, the higher the surface porosity, the greater the surface roughness. How to optimize and compromise the effect of both factors with respect to permselectivity is a critical issue for the selection of support substrates to fabricate high-performance multilayer composite membranes. For a highly permeable support substrate, pre-wetting shows no significant improvement in membrane performance. Composite hollow fiber membranes made from a composition of silicone rubber/0.1–0.5 wt% poly(4-vinylpyridine)/25 wt% polysulfone show impressive separation performance. Gas permeances of around 100 GPU for H₂, 40 GPU for CO₂, and 8 GPU for O₂ with selectivities of around 100 for H₂/N₂, 50 for CO₂/CH₄, and 7 for O₂/N₂ were obtained.     

Preparation and characterisation of polyaniline based membranes for gas separation

Transport rates (permeability) and ideal separation factors for several gas pairs through dense polyaniline membranes are reported. The ideal separation factors for all gas pairs tested were found to be independent of the polyaniline membrane thickness whereas the permeability of the single gases showed significant variations. Both dedoped and redoped films (film thickness between 9 and 67 μm) were studied. The highest selectivities α_(A/B) found were 7.6 for the gas pair H₂/CO₂ in the case of the dedoped membrane and 10 for the gas pair H₂/CO₂, 6 for O₂/N₂ and 200 for H₂/N₂ in the case of the redoped membrane. Statistical analysis of a large number of membranes allowed the critical comparison with results obtained by other groups.Comparison with other membrane materials shows that an approximately sixfold enhancement of the respective separation factors is possible for gas pairs containing hydrogen. Similar separation factors are observed for the gas pairs CO₂/O₂, CO₂/N₂ and N₂/O₂.Membranes for which Knudsen diffusion was observed exhibited regularly distributed micropores (400 nm diameter).     

Synthesis, characterization, and gas permeation properties of 6FDA-2,6-DAT/mPDA copolyimides

The goal of this work is to explore new polyimide materials that exhibit both high permeability and high selectivity for specific gases. Copolyimides offer the possibility of preparing membranes with gas permeabilities and selectivities not obtainable with homopolyimides. A series of novel fluorinated copolyimides were synthesized with various diamine compositions by chemical imidization in a two-pot procedure. Polyamic acids were prepared by stoichiometric addition of solid dianhydride in portions to the diamine(s). The gas permeation behavior of 2,2′-bis(3,4′-dicarboxyphenyl) hexafluoropropane dianhydride(6FDA)-2,6-diamine toluene (2,6-DAT)/1,3-phenylenediamine (mPDA) polyimides was investigated. The physical properties of the copolyimides were characterized by IR, DSC and TGA. The glass transition temperature increased with increase in 2,6-DAT content. All the copolyimides were soluble in most of the common solvents. The gas permeability coefficients decreased with increasing mPDA content. However, the permselectivity of gas pairs such as H₂/N₂, O₂/N₂, and CO₂/CH₄ was enhanced with the incorporation of mPDA moiety. The permeability coefficients of H₂, O₂, N₂, CO₂ and CH₄ were found to decrease with the increasing order of kinetic diameters of the penetrant gases. 6FDA-2,6-DAT/mPDA (3:1) copolyimide and 6FDA-2,6-DAT polyimide had high separation properties for H₂/N₂, O₂/N₂, CO₂/CH₄. Their H₂, O₂ and CO₂ permeability coefficients were 64.99 Barrer, 5.22 Barrer, 23.87 Barrer and 81.96 Barrer, 8.83 Barrer, 39.59 Barrer, respectively, at 35°C and 0.2 MPa (1 Barrer = 10⁻¹⁰ cm³ (STP)·cm·cm⁻²·s⁻¹·cmHg⁻¹) and their ideal permselectivities of H₂/N₂, O₂/N₂ and CO₂/CH₄ were 69.61, 6.09, 63.92 and 53.45, 5.76, 57.41, respectively. Moreover, all of the copolyimides studied in this work exhibited similar performance, lying on or above the existing upper bound trade-off lines between permselectivity and permeability. They may be utilized for commercial gas separation membrane materials. __________ Translated from Acta Polymerica Sinica, 2008, 8 (in Chinese)     

PEG modified poly(amide-b-ethylene oxide) membranes for CO2 separation

In the present work, membranes from commercially available Pebax^® MH 1657 and its blends with low molecular weight poly(ethylene glycol) PEG were prepared by using a simple binary solvent (ethanol/water). Dense film membranes show excellent compatibility with PEG system up to 50 wt.% of content. Gas transport properties have been determined for four gases (H₂, N₂, CH₄, CO₂) and the obtained permeabilities were correlated with polymer properties and morphology of the membranes. The permeability of CO₂ in Pebax^®/PEG membrane (50 wt.% of PEG) was increased two fold regarding to the pristine Pebax^®. Although CO₂/N₂ and CO₂/CH₄ selectivity remained constant, an enhancement of CO₂/H₂ selectivity (∼11) was observed. These results were attributed to the presence of EO units which increases CO₂ permeability, and to a probable increase of fractional free-volume. Furthermore, for free-volume discussion and permeability of gases, additive and Maxwell models were used.     

Poly(amide-imide)/TiO2 nano-composite gas separation membranes: Fabrication and characterization

Nano-composite membranes based on a fluorinated poly(amide-imide) and TiO₂ were fabricated by a sol-gel method. Permeability data for gases such as O₂, N₂, CO₂, H₂ and CH₄ were collected as a function of pressure and temperature. With the exception of CO₂ and H₂, all other gases exhibited higher activation energies for the nano-composite membrane when compared with the pure poly(amide-mide), consistent with the picture of a more rigid or denser structure as suggested by the physical characterization data. The decrease in the activation energy for permeation in the case of CO₂ and H₂ has been attributed to specific interactions of these gases with the TiO₂ domains. Significant improvements in permselectivies of the poly(amide-imide) membrane have been observed in view of the volume percentage of the TiO₂ incorporated into the polymer matrix.     

Gas permeability,diffusivity, solubility,and aging characteristics of 6FDA-durene polyimide membranes

We have determined the intrinsic gas transport properties of He, H₂, O₂, N₂, CH₄, and CO₂ for a 6FDA-durene polyimide as a function of pressure, temperature and aging time. The permeability coefficients of O₂, N₂, CH₄, and CO₂ decrease slightly with increasing pressure. The pressure-dependent diffusion coefficients and solubility coefficients are consistent with the dual-sorption model and partial immobilization. All the gas permeabilities increase with temperature and their apparent activation energies for permeation increase with increasing gas molecular sizes in the order of CO₂, O₂, N₂, and CH₄.The percentages of permeability decay after 280 days of aging are 22, 32, 36, 40, 42, and 30% for He, H₂, O₂, N₂, CH₄, and CO₂, respectively. Interestingly, except for H₂ (kinetic diameter of 2.89 Å), the percentages of permeability decay increase exactly in the order of He (kinetic diameter of 2.6 Å), CO₂ (3.30 Å), O₂ (3.46 Å), N₂ (3.64 Å), and CH₄ (3.80 Å). The apparent activation energies of permeation for O₂, N₂, CH₄, and CO₂ increase with aging because of the increases in activation energies of diffusion and the decreases in solubility coefficients. The activation-energy increase for diffusion is probably due to the decrease in polymeric molar volume because of densification during aging. The reduction in solubility coefficient indicates the available sites for sorption decreasing with aging because of the reduction of microvoids and interstitial chain space.     

Crosslinking and stabilization of nanoparticle filled PMP nanocomposite membranes for gas separations

Poly(4-methyl-2-pentyne) (PMP) has been crosslinked using 4,4′-(hexafluoroisopropylidene) diphenyl azide (HFBAA) to improve its chemical and physical stability over time. Crosslinking PMP renders it insoluble in good solvents for the uncrosslinked polymer. Gas permeability and fractional free volume (FFV) decreased as crosslinker content increased, while gas sorption was unaffected by crosslinking. Therefore, the reduction in permeability upon crosslinking PMP was due to decrease in diffusion coefficient. Compared to the pure PMP membrane, the permeability of the crosslinked membrane is initially reduced for all gases tested due to the crosslinking. By adding nanoparticles (FS, TiO₂), the permeability is again increased; permeability reductions due to crosslinking could be offset by adding nanoparticles to the membranes. Increased selectivity is documented for the gas pairs O₂/N₂, H₂/N₂, CO₂/N₂, CO₂/CH₄ and H₂/CH₄ using crosslinking and addition of nanoparticles. Crosslinking is successful in maintaining the permeability and selectivity of PMP membranes and PMP/filler nanocomposites over time.     

The physical aging phenomenon of 6FDA‐durene polyimide hollow fiber membranes

The aging phenomenon of asymmetric 6FDA‐durene polyimide hollow fibers spun with different shear rates for gas separation has been investigated. The permeances and selectivities of different gases, such as H₂, O₂, N₂, CH_4, and CO₂, were experimentally determined as a function of time for around five months at room temperature. It was found that the gas permeation fluxes of the uncoated and silicone rubber‐coated hollow fibers decreased significantly during the first 30 days following fabrication and then slightly deteriorated thereafter. In the early stage of aging, because of different molecular orientations and skin morphologies induced by shear rates, the percentage of permeance drop for uncoated fibers increased with increasing shear rates, then decreased with increasing shear rates. The permeance of 6FDA‐durene hollow fibers coated with silicone rubber dropped more significantly than the uncoated fibers, implying that silicone rubber coating did affect the aging behavior. This might be due to the fact that silicone rubber layer hindered the molecular relaxation and tightened interface molecules between the dense selective layer and silicone rubber, thus the selectivity increased with aging. Thermal analysis data suggest two processes occurring simultaneously during the aging: one is the relaxation of shear oriented chains, and the other is the densification of chain packing through the reduction of interstitial space among chains. The former has been confirmed by an increase in CTE, while the latter was confirmed by an increase in the peak of β‐relaxation temperature. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 765–775, 2000     

Gas permeation through hydrogels : I. Gel cellophane membranes

Permeabilities and diffusion coefficients of various gases, Ar, N₂, O₂, CO₂, CH₄, C₂H₄, C₃H₈ and C₄H₁₀, were measured for Water-swollen gel cellophane membranes. No dependence of permeabilities on gas pressure below 1 atm was found. It was observed that the permeability coefficients were not related linearly to the coefficients in bulk water. For the two states of water in the membrane, an analytical method is presented to estimate the diffusion coefficients and the solubilities in free water and non-freezing water. It was found that the diffusion coefficients in non-freezing water were lower than those in free water, and the solubilities in non-freezing water were higher than in free water for all gases studied except CO₂ and C₂H₄, which gave reverse results.     

Molecular-Sieving Membrane by Partitioning the Channels in Ultrafiltration Membrane by In Situ Polymerization

Commercial ultrafiltration membranes have proliferated globally for water treatment. However, their pore sizes are too large to sieve gases. Conjugated microporous polymers (CMPs) feature well-developed microporosity yet are difficult to be fabricated into membranes. Herein, we report a strategy to prepare molecular-sieving membranes by partitioning the mesoscopic channels in water ultrafiltration membrane (PSU) into ultra-micropores by space-confined polymerization of multi-functionalized rigid building units. Nine CMP@PSU membranes were obtained, and their separation performance for H₂/CO₂, H₂/N₂, and H₂/CH₄ pairs surpass the Robeson upper bound and rival against the best of those reported membranes. Furthermore, highly crosslinked skeletons inside the channels result in the structural robustness and transfer into the excellent aging resistance of the CMP@PSU. This strategy may shed light on the design and fabrication of high-performance polymeric gas separation membranes.     

Sorption and partial molar volume of gases in polybutadiene

Sorption of He, H₂, N₂, O₂, Ar, CH₄, C₂H₆, and C₂H₆ in polybutadiene and the dilation of the polymer due to sorption of the gases are investigated over the pressure range 0-50 atm at 25°C. For CO₂ the measurements are made at temperatures ranging from 15 to 80°C. Partial molar volumes of the gases in the polymer are determined. The temperature dependence of partial molar volume is discussed on the basis of the data for CO₂. The Flory-Huggins interaction parameters of CO₂, C₂H₄, and C₂H₆ are also estimated.     

Carbon Molecular Sieve Membrane Preparation by Economical Coating and Pyrolysis of Porous Polymer Hollow Fibers

Dip coating and pyrolysis processes are used to create multi‐layer asymmetric carbon molecular sieve (CMS) hollow fiber membranes with excellent gas separation properties. Coating of an economical engineered support with a high‐performance polyimide to create precursor fibers with a dense skin layer reduces material cost by 25‐fold compared to monolithic precursors or ceramic supports. CMS permeation results with CO₂/CH₄ (50:50) mixed gas feed show attractive CO₂/CH₄ selectivity of 58.8 and CO₂ permeance of 310 GPU at 35 °C.     

Gas transport properties of asymmetric polyimide membranes prepared by plasma‐based ion implantation

In this study, we report the gas permeance and selectivity of the asymmetric polyimide membrane prepared by plasma‐based ion implantation (PBII). The asymmetric polyimide membranes were prepared using a dry–wet phase inversion process, and the surface skin layer on the membrane was implantated by He ions at 2.5 keV. The asymmetric membranes treated by PBII were measured using a high vacuum apparatus with a Baratron absolute pressure gauge at 76 cmHg and 35°C. The (O₂/N₂) and (CO₂/CH₄) selectivities in the He⁺‐implanted asymmetric membrane at 60 sec resulted in 1.5 and 1.8 time increases, respectively, when compared to those of the asymmetric membrane before PBII. On the other hand, the O₂ and CO₂ permeances in the asymmetric membrane after PBII decreased with an increase in the He⁺ treatment time. In this paper, we addressed, for the first time, the gas permeation behavior of the asymmetric polyimide membranes prepared by PBII. Copyright © 2009 John Wiley & Sons, Ltd.     

Permeation of gases through metallized polymer membranes

The permeation of He, H₂, CO₂, Ar, N₂ and Kr at 50°C through polyethyleneterephthalate, PET, membranes metallized with Pd, Ni and Cu was studied. It was found that metallizing a PET membrane changed its permeability for the gases studied, and that the permeability for H₂ varied slightly with differing H₂ pressure. In the range of 0-50°C the temperature dependence of the permeability for He and H₂ was determined. The results obtained were interpreted by assuming that the permeation of all gases, including H₂, through the metal layers of the membranes takes place by diffusion through fine defects which exist in their structure and, moreover, that H₂ also permeates through the Pd and Ni layers themselves. An important point is that by this method an increase of up to an order of magnitude of the membrane selectivity for H₂ was obtained     

Molecularly Engineered 6FDA-Based Polyimide Membranes for Sour Natural Gas Separation

Glassy polyimide membranes are attractive for industrial applications in sour natural gas purification. Unfortunately, the lack of fundamental understanding of relationships between polyimide chemical structures and their gas transport properties in the presence of H₂S constrains the design and engineering of advanced membranes for such challenging applications. Herein, 6FDA-based polyimide membranes with engineered structures were synthesized to tune their CO₂/CH₄ and H₂S/CH₄ separation performances and plasticization properties. Under ternary mixed sour gas feeds, controlling polymer chain packing and plasticization tendency of such polyimide membranes via tuning the chemical structures were found to offer better combined H₂S and CO₂ removal efficiency compared to conventional polymers. Fundamental insights into structure–property relationships of 6FDA-based polyimide membranes observed in this study offer guidance for next generation membranes for sour natural gas separation.     

Permeability of pure and mixed gases in silicone rubber at elevated pressures

The transport properties of silicone rubber are reported at 35°C for a series of pure gases (He, N₂, CH₄, CO₂, and C₂H₄) and gas mixtures (CO₂/CH₄ and N₂/CO₂) for pressures up to 60 atm. The effects of pressure and concentration on the permeability of various gases have been analyzed to consider plasticization and hydrostatic compression effects. Over an extended pressure and concentration range, both compression of free volume and eventual plasticization phenomena were observed for the various penetrants. In pure component studies, plasticization effects tended to dominate hydrostatic compression effects for the more condensible penetrants (C₂H₄ and CO₂) while the reverse was true for the low sorbing N₂ and He. These issues are discussed in terms of penetrant diffusion coefficients versus pressure to clarify the interplay between the opposing effects for the penetrants of markedly different solubilities. Additional insight into the somewhat complex interplay of the plasticization and hydrostatic compression effects are given by mixed gas permeation results. It was found that the permeability of nitrogen in a 10/90 CO₂/N₂ and a 50/50 CO₂/N₂ mixture was increased by the presence of CO₂ because the plasticizing nature of CO₂ is able to overcome nitrogen's compression effect.