Positive‐temperature‐coefficient/negative‐temperature‐coefficient effect of low‐density polyethylene filled with a mixture of carbon black and carbon fiber

Low‐density polyethylene (LDPE) filled with carbon black (CB) and carbon fiber (CF) composites were prepared by a conventional melt‐mixing method. The effects of a mixture of CB and CF on the positive‐temperature‐coefficient (PTC) effect and the negative‐temperature‐coefficient (NTC) effect, as well as the percolation threshold, were examined in detail. A synergy effect between CB and CF occurred, in that continuous conductive pathways formed within the CB/CF‐filled composite. The percolation threshold was moved to a reduced filler content with the addition of CF to an LDPE/CB composite. A model was proposed to explain the difference in the PTC behavior of composites containing CB and CF and composites containing only CB or CF. In addition, the NTC effect was weakened with a mixture of CB and CF, and a relatively small radiation dose was required to eliminate the NTC phenomenon in LDPE/CB/CF composites. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 3094–3101, 2003     

Properties of a carbon filled cyclic olefin copolymer

This article investigates electrical conductivity and rheological aspects of cyclic olefin copolymer (COC) composites containing both carbon fiber (CF) and carbon black (CB) at various concentrations. The different formulations of carbon filled COC were compression molded in such a manner that the formed circular sheets exhibited preferred in‐plane filler orientation. Through‐plane and in‐plane conductivity were measured by 2‐probe and 4‐probe methods, respectively, while an ARES rheometer in dynamic mode was employed to measure the storage modulus and complex viscosity. It was found that formulations with CF:CB ratios around 3 and where the CB content was close or below its critical percolation concentration resulted in higher electrical conductivity while maintaining the viscosity of the composite at a level acceptable for polymer processing machinery. For those composites containing both fillers, collaborative associations between the CB and CF fillers were found in the established percolating network structure, producing measured conductivities which exceeded the estimated values by the additive rule by up to sixfold. An empirical expression to handle hybrid filler systems is proposed in this work based on the standard percolation model. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1808–1820, 2007     

Reduced percolation thresholds of immiscible conductive blends

The DC conductivity of polymer blends composed of poly(ethylene‐co‐vinyl acetate) (EVA) and high density polyethylene (HDPE), where a conductive carbon black (CB) had been preferentially blended into the HDPE, were investigated to establish the percolation characteristics. The blends exhibited reduced percolation thresholds and enhanced conductivities above that of the individually carbon filled HDPE and EVA. The percolation threshold of the EVA/HDPE/CB composites was between 3.6 and 4.2 wt % carbon black, where the volume resistivity changed by 8 orders of magnitude. This threshold is at a significantly lower carbon content than the individually filled HDPE or EVA. At a carbon black loading of 4.8 wt %, the EVA/HDPE/CB composite exhibits a volume resistivity which is approximately 14 and 11 orders of magnitude lower than the HDPE/CB and EVA/CB systems, respectively, at the same level of incorporated carbon black. The dielectric response of the ternary composites, at a temperature of 23°C and frequency of 1 kHz, exhibited an abrupt increase of ca. 252% at a carbon concentration of 4.8 wt %, suggesting that the percolation threshold is somewhat higher than the range predicted from DC conductivity measurements. Percolating composites with increasing levels of carbon black exhibit significantly greater relative permittivity and dielectric loss factors, with the composite containing 6 wt % of carbon black having a value of ϵ′ ≈ 79 and ϵ″ ≈ 14. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1899–1910, 1999     

Electrical and dielectric properties in carbon fiber‐filled LMWPE/UHMWPE composites with different blend ratios

Carbon fiber (CF) filled low‐molecular‐weight polyethylene (LMWPE) and ultra‐high molecular weight polyethylene (UHMWPE) composites were prepared by the gelation from solution and the kneading in the melting state. The content of carbon fibers was fixed to be 23.5 vol %. The resistivity, positive temperature coefficient (PTC), and dielectric behaviors of the composites became more pronounced with increasing content of LMWPE with much higher thermal expansion than that of UHMWPE. The PTC effect became most significant, when the blend ratio of LMWPE to UHMWPE was 9/1. Beyond 9/1, the PTC effect was less pronounced. Scanning electron microscopy (SEM) and differential scanning calorimetry (DSC) revealed that the UHMWPE and LMWPE chains within the composite crystallized independently by gelation from solution and were virtually unaffected by the presence of carbon fibers. Consequently, it was confirmed that carbon fibers selectively were localized in the mixed region of LMWPE and UHMWPE for the composite (3/1 and 6/1) and mainly in the region of LMWPE for the 9/1, 12/1, and 15/1 composites. This indicated that the content of carbon fibers within LMWPE region was the highest for the 9/1 composite and the 9/1 composite provides the most significant PTC effect. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 359–369, 2008     

Incorporation of carbon nanotubes into polyethylene by high energy ball milling: Morphology and physical properties

High energy ball milling (HEBM) was utilized, as an innovative process, to incorporate carbon nanotubes (CNTs) into a polyethylene (PE) matrix avoiding: high temperatures, solvents, ultrasonication, chemical modification of carbon nanotubes. Composites with 1, 2, 3, 5, and 10 wt % of carbon nanotubes were prepared. Films were obtained melting the powders in a hot press. Morphology and physical properties (thermal, mechanical, electrical properties) were evaluated. The used processing conditions allowed to obtain a satisfactory level of dispersion of CNTs into the PE matrix with a consequent improvement of the physical properties of the samples. The thermal degradation was significantly delayed already with 1–2% wt of CNTs. The mechanical properties resulted greatly improved for low filler content (up to 3% wt). The electrical measurements showed a percolation threshold in the range 1–3 wt % of CNTs. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 597–606, 2007     

Viscoelastic properties of ionic polymer composites reinforced by soy protein isolate

Both linear and nonlinear viscoelastic properties of ionic polymer composites reinforced by soy protein isolate (SPI) were studied. Viscoelastic properties were related to the aggregate structure of fillers. The aggregate structure of SPI is consisted of submicron size of globule protein particles that form an open aggregate structure. SPI and carbon black (CB) aggregates characterized by scanning electron microscope and particle size analyzer indicate that CB aggregates have a smaller primary particle and aggregate size than SPI aggregates, but the SPI composites have a slightly greater elastic modulus in the linear viscoelastic region than the CB composites. The composite containing 3–40 wt % of SPI has a transition in the shear elastic modulus between 6 and 8 vol % filler, indicating a percolation threshold. CB composites also showed a modulus transition at <6 vol %. The change of fractional free volume with filler concentration as estimated from WLF fit of frequency shift factor also supports the existence of a percolation threshold. Nonlinear viscoelastic properties of filler, matrix, and composites suggested that the filler‐immobilized rubber network generated a G′ maximum in the modulus‐strain curves and the SPI formed a stronger filler network than the CB in these composites. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3503–3518, 2005     

超高分子量聚乙烯基导电复合材料的电性能和自发热性能的研究

超高分子量聚乙烯(UHMWPE)具有优异的综合性能,本文采用凝胶结晶溶液方法制备了分别以碳纤维(CF)和镀镍碳纤维(NiCF)为导电填料,UHMWPE为基体的3个系列导电聚合物复合材料—UHMWPE/CF、UHMWPE/NiCF和UHMWPE/EMMA/CF复合体系,并分别对它们进行了室温伽马射线辐射处理,重点研究了这些材料的电性能和自发热性能,利用DSC、SEM、WAXS、DMA和体积膨胀等仪器进行了一系列测试表征。结果表明,NiCF作为导电填料时体系的逾渗阈值最低,为3vol%。伽马射线辐射处理不仅能有效提高材料的PTC效应,而且在合适的辐射剂量时也能有效提高材料的自发热性能。对材料介电性能的研究揭示了材料的交流电阻率与温度、频率的依赖关系。     

Thermoelectric behavior (PTC) of carbon black‐containing TPX/UHMWPE and TPX/XL‐UHMWPE blends

This article describes the structure and electrical performance of positive‐temperature‐coefficient/negative‐temperature‐coefficient (PTC/NTC) effects of the following three‐component blends: poly(4‐methyl pentene‐1)/ultra‐high molecular weight polyethylene/carbon black (TPX/UHMWPE/CB), poly(4‐methyl pentene‐1)/crosslinked‐ultra‐high molecular weight polyethylene/carbon black (TPX/XL‐UHMWPE/CB), and γ‐irradiated, compression‐molded plaques of these blends. CB particles are preferentially attracted to the UHMWPE and XL‐UHMWPE particles, which constitute the dispersed phase within the TPX matrix, but practically cannot or can only very slightly penetrate them because of their extremely high viscosity. Thus, CB particles initially form conductive networks on the UHMWPE phase; this is followed by distribution in the TPX matrix, electrically connecting the CB‐covered UHMWPE particles. This unusual CB distribution results in a reduced percolation threshold of all blends. A double‐PTC effect is exhibited by the XL‐UHMWPE‐containing samples. Irradiation of compression‐molded plaques improves their thermoelectric behavior by amplifying the PTC effect and reducing the NTC effect. A schematic model of the double‐PTC effect is suggested, describing the morphological changes of 70TPX/30XL‐UHMWPE/CB blends at different stages of heating with respect to their thermoelectric behavior. Irradiation of TPX/UHMWPE/CB plaques converts these systems into high‐intensity PTC materials free of the NTC effect. © 2001 John Wiley & Sons, Inc. J Polym Sci B Part B: Polym Phys 39: 1415–1428, 2001     

Effects of thermal volume expansion on positive temperature coefficient effect for carbon black filled polymer composites

Polymeric positive temperature coefficient (PTC) materials have been prepared by incorporating carbon black (CB) into two different polymer matrices, crystalline high density polyethylene (HDPE) and amorphous polystyrene (PS). The effects of thermal volume expansion on the electrical properties of conductive polymer composites were studied. The volume fraction of conductive particles behaves like a switch from insulator to conductor in the polymeric PTC composite. Our mathematical model and experimental model have proved that the abrupt resistivity increase at PTC transition range and at the percolation curve close to the critical volume fraction for both polymeric PTC composites have the same conductive mechanism. The thermal expansion is one of the key factors responsible for the PTC effect and can be seen by comparing the PTC transition curves from model predictions and experiment. Furthermore, the model predicts PTC curves of CB/PS composite more successfully than it does for the CB/HDPE composite, and the reasons for this are also discussed. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 3078–3083, 2007     

Ethylene–acrylic acid copolymer induced electrical conductivity improvements and dynamic rheological behavior changes of polypropylene/carbon black composites

The experimental data reveal that the addition of ethylene–acrylic acid copolymer (EAA) into carbon black (CB)/polypropylene (PP) composites can improve the electrical conductivity of CB/PP composites by two to six orders of magnitude at a comparatively low CB content (φ), and when φ = 2.5 vol %, 60/40 of PP/EAA is an optimum for electrical conductivity improvement. The dynamic rheological data show that with increasing φ there are apparent rheological percolations for CB/PP composites. A modified Kerner–Nielson equation can be used to describe the correlation between electrical percolation and dynamic viscoelastic percolation. The addition of EAA into CB/PP composites leads to apparent changes in dynamic rheological behaviors. When φ = 2.5 vol %, a rheological percolation appears in CB/PP/EAA (CPE) composites with increasing EAA content. The similar rheological behaviors correspond to the similar morphological structures for CPE composites with φ = 5.0 vol %. The appearance of bumps in the van‐Gurp–Palmen plots corresponds to the formation of network structure in CB/PP and CPE composites, and the more perfect the networks, the higher the amplitude of the bumps. All data indicate that the van‐Gurp–Palmen plot is sensitive to the formation of filler particle networks or cocontinuous phase which spans the whole composite. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1762–1771, 2009     

超细颗粒填充高密度聚乙烯复合体的导电和流变学性质(英文)

制备了多壁碳纳米管、石墨和碳黑填充高密度聚乙烯(HDPE)复合体,研究了复合体的导电和流变学性质.利用隧道逾渗模型对关键指数分别为4.4、6.4和2.9的三种复合体的"非普适性"导电行为进行了解释.与此同时,考察了颗粒类型和含量,以及剪切速率对复合体流变学性质的影响.结果表明,复合体系的储能模量在低频区出现"第二平台",而复合黏度则表现出强烈的剪切变稀行为,标志着颗粒在聚合物内部发生聚集形成了网络结构.与石墨和碳黑填充复合体相比,具有更高纵横比的多壁碳纳米管填充复合体具有更高的储能模量和复合黏度.基于Guth-Smallwood理论结合有效介近似的G′r分析结果表明,填充HDPE复合体系的流变学逾渗阈值和导电逾渗阈值吻合良好.     

Correlation between rheological,electrical, and microstructure characteristics in polyethylene/aluminum nanocomposites

Polyethylene (PE)/aluminum (Al) nanocomposites with various filler contents were prepared by a solution compounding method. We investigated the influence of the surface modification of Al nanoparticles on the microstructure and physical properties of the nanocomposites. The silane coupling agent octyl‐trimethoxysilane was shown to significantly increase interfacial compatibility between the polymer phase and Al nanoparticles. Rheological percolation threshold values were determined by analyzing the improvement in storage modulus at low frequencies depending on the Al loadings. Lower percolation threshold values were obtained for the composites prepared with the original nanoparticles than those prepared with the silane‐modified Al nanoparticles. A strong correlation between the time and concentration dependences of dc conductivity and rheological properties was observed in the different nanocomposite systems. The rheological threshold of the composites is smaller than the percolation threshold of electrical conductivity for both of the nanocomposite systems. The difference in percolation threshold is understood in terms of the smaller particle–particle distance required for electrical conduction when compared with that required to impede polymer mobility. It was directly shown by SEM characterization that the nanoparticle surface modification yielded better filler dispersion, as is consistent with our rheological and electrical analysis. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2143–2154, 2008     

Electrical conducting behaviors in polymeric composites with carbonaceous fillers

Several kinds of polymer composites with carbonaceous fillers such as carbon black (CB), vapor‐grown carbon fiber (CF), and carbon nanotube (CNT) are prepared by a gelation/crystallization process or a melt mixing method. The electrical phenomena, changes of electrical conductivities with different filler's type, filler's concentration and temperatures, and the mechanism of electron transport in these carbon‐filled polymer composites are directly influenced by the geometric grain shape and aggregating morphology of the fillers dispersed in the polymer matrix. For the composites of CB and CF, long‐range macroscopic conduction are governed by the percolation phenomenon, the conduction is behaved through the conductive path formed by the conductors' contacting, and the thermal expansion changes the physical dimensions of the entire electrical network and leads to the changes in the electrical phenomenon. Microscopic conduction between conductive elements is influenced by the tunneling barrier or tunneling voltage, which varies with the temperature change, explaining the apparent observation of the temperature dependence of the composites. In comparison with fillers of CB and CF, the CNT performs unique electric properties for their nonspherical geometry and morphology as a three‐dimensional network (high structures), which has been visually proved by SEM photos in our former research, leading to the percolation threshold lower than 1% in the volume fraction and much less temperature dependence in its composites. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1037–1044, 2007     

Segregated network polymer/carbon nanotubes composites

In this work we present the preparation of conductive polyethylene/carbon nanotube composites based on the segregated network concept. Attention has been focused on the effect of decreasing the amount of filler necessary to achieve low resistivity. Using high- and low-grade single-walled carbon nanotube materials we obtained conductive composites with a low percolation threshold of 0.5 wt.% for high-grade nanotubes, about 1 wt% for commercial nanotubes and 1.5 wt% for low-grade material. The higher percolation threshold for low-grade material is related to low effectiveness of other carbon fractions in the network formation. The electrical conductivity was measured as a function of the single-walled carbon nanotubes content in the polymer matrix and as a function of temperature. It was also found that processing parameters significantly influenced the electrical conductivity of the composites. Raman spectroscopy was applied to study single wall nanotubes in the conductive composites.     

Coagulation method for preparing single-walled carbon nanotube/poly(methyl methacrylate) composites and their modulus,electrical conductivity,and thermal stability

A coagulation method providing a better dispersion of single-walled carbon nanotubes (SWNTs) in a polymer matrix was used to produce SWNT/poly(methyl methacrylate) (PMMA) composites. Optical microscopy and scanning electron microscopy showed an improved dispersion of SWNTs in the PMMA matrix, a key factor in composite performance. Aligned and unaligned composites were made with purified SWNTs with different SWNT loadings (0.1–7 wt %). Comprehensive testing showed improved elastic modulus, electrical conductivity, and thermal stability with the addition of SWNTs. The electrical conductivity of a 2 wt % SWNT composite decreased significantly (>10⁵) when the SWNTs were aligned, and this result was examined in terms of percolation. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 3333–3338, 2003     

Simultaneous enhancement of electrical conductivity and impact strength via formation of carbon black‐filler network in PP/EPDM Blends

The electrical conductivity and impact strength of polypropylene(PP)/EPDM/carbon black ternary composites were investigated in this paper. Two processing methods were employed to prepare these ternary composites. One was called one‐step processing method, in which the elastomer and the filler directly melt blended with PP matrix. Another one was called two‐step processing method, in which the elastomer and the filler were mixed first, and then melt blended with pure PP. To get an optimal phase morphology that favors the electrical conductivity and impact strength, controlling the distribution of CB in PP/EPDM blend was a crucial factor. Thus the interfacial tension and the work of adhesion were first calculated based on the measurement of contact angle, and the results showed that CB tended to be accumulated around EPDM phases to form filler‐network structure. Expectably, the filler‐network structure was observed in PP/EPDM/CB(80/20/3) composite prepared by two‐step processing method. The formation of this filler‐network structure decreased the percolation threshold of CB particles in polymer matrix, and the electrical conductivity as well as Izod impact strength of the composite increased dramatically. This work provided a new way to prepare polymer composites with both improved conductivity and impact strength. Copyright © 2009 John Wiley & Sons, Ltd.     

Towards efficient electromagnetic interference shielding performance for polyethylene composites by structuring segregated carbon black/graphite networks

An electromagnetic interference (EMI) shielding composite based on ultrahigh molecular weight polyethylene (UHMWPE) loaded with economical graphite-carbon black (CB) hybrid fillers was prepared via a green and facile methodology, i.e., high-speed mechanical mixing combined with hot compression thus avoiding the assistance of the intensive ultrasound dispersion in volatile organic solvents. In this composite, the graphite-CB hybrid fillers were selectively distributed in the interfacial regions of UHMWPE domains resulting a typical segregated structure. Thanks to the specific morphology of segregated conductive networks along with the synergetic effect of large-sized graphite flakes and small-sized CB nanoparticles, a low filler loading of 7.7 vol% (15 wt%) yielded the graphite-CB/UHMWPE composites with a satisfactory electrical conductivity of 33.9 S/m and a superior shielding effectiveness of 40.2 dB, manifesting the comparable value of the pricey large-aspect-ratio carbon nanofillers (e.g., carbon nanotubes and graphene nanosheets) based polymer composites. More interestingly, with the addition of 15 wt% graphite-CB (1/3, W/W) hybrid fillers, the tensile strength and elongation at break of the composite reached 25.3 MPa and 126%, respectively; with a remarkable increase of 58.1% and 2420% over the conventional segregated graphite/UHMWPE composites. The mechanical reinforcement could be attributed to the favor of the small-sized CB particles in the polymer molecular diffusion between UHMWPE domains which in turn provided a stronger interfacial adhesion. This work provides a facile, green and affordable strategy to obtain the polymer composites with high electrical conductivity, efficient EMI shielding, and balanced mechanical performance.     

Electrical and self‐heating properties of UHMWPE‐EMMA‐NiCF composite films

Conductive polymer composites (CPC) containing nickel‐coated carbon fiber (NiCF) as filler were prepared using ultra‐high molecular weight polyethylene (UHMWPE) or its mixture with ethylene‐methyl methacrylate (EMMA) as matrix by gelation/crystallization from dilute solution. The electrical conductivity, its temperature dependence, and self‐heating properties of the CPC films were investigated as a function of NiCF content and composition of matrix in details. This article reported the first successful result for getting a good positive temperature coefficient (PTC) effect with 9–10 orders of magnitude of PTC intensity for UHMWPE filled with NiCF fillers where the pure UHMWPE was used as matrix. At the same time, it was found that the drastic increase of resistivity occurred in temperature range of 120–200 °C, especially in the range of 180–200 °C, for the specimens with matrix ratio of UHMWPE and EMMA (UHMWPE/EMMA) of 1/0 and 1/1 (NiCF = 10 vol %). The SEM observation revealed to the difference between the surfaces of NiCF heated at 180 and 200 °C. Researches on the self‐heating properties of the composites indicated a very high heat transfer for this kind of CPCs. For the 1/1 composite film with 10 vol % NiCF, surface temperature (T_s) reached 125 °C within 40 s under direct electric field where the supplied voltage was only 2 V corresponding to the supplied power as 0.9 W. When the supplied voltage was enough high to make T_s beyond the melting point of UHMWPE component, the T_s and its stability of CPC films were greatly influenced by the PTC effect. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1253–1266, 2009     

Enhancing the conductivity of isotactic polypropylene/polyethylene/carbon black composites by oscillatory shear

The influence of oscillatory shear on the conductivity of the isotactic polypropylene/polyethylene/carbon black composites is studied. It is found that the oscillatory shear under high strain amplitude can enhance the conductivity of the ternary composites with a HDPE/CB concentration in the percolation region. This is related to the fact that the high-strain oscillatory shear can improve the continuity of the conductive HDPE/CB phase in the composites. This finding has not been previously reported, and it may be used in industry to improve the conductivity of the ternary conductive composites with a low filler loading.     

Estimation of the agglomeration structure for conductive particles and fiber‐filled high‐density polyethylene through dynamic rheological measurements

A study on the correlation between electrical percolation and viscoelastic percolation for carbon black (CB) and carbon fiber (CF) filled high‐density polyethylene (HDPE) conductive composites was carried out through an examination of the filler concentration (?) dependence of the volume resistivity (ρ) and dynamic viscoelastic functions. For CB/HDPE composites, when ? was higher than the modulus percolation threshold (?_G ～ 15 vol %), the dynamic storage modulus (G′) reached a plateau at low frequencies. The relationship between ρ and the normalized dynamic storage modulus (G_c^′/G_p^′, where G_c^′ and G_p^′ are the dynamic storage moduli of the composites and the polymer matrix, respectively) was studied. When ? approached a critical value (?_r), a characteristic change in G_c^′/G_p^′ appeared. The critical value (G_c^′/G^′_p)c was 9.80, and the corresponding ?_r value was 10 vol %. There also existed a ? dependence of the dynamic loss tangent (tan δ) and a peak in a plot of tan δ versus the frequency when ? approached a loss‐angle percolation (?_δ = 9 vol %). With parameter K substituted for A, a modified Kerner–Nielson equation was obtained and used to analyze the formation of the network structure. The viscoelastic percolation for CB/HDPE composites could be verified on the basis of the modified equation, whereas no similar percolation was found for CF/HDPE composites. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1199–1205, 2004