Experimental investigation of mixed convection in a rectangular duct with a heated plate in the middle of cross section

The flow and heat transfer in an inclined and horizontal rectangular duct with a heated plate longitudinally mounted in the middle of cross section was experimentally investigated. The heated plate and rectangular duct were both made of highly conductive materials, and the heated plate was subjected to a uniform heat flux. The heat transfer processes through the test section were under various operating conditions: Pr ≈ 0.7, inclination angle ϕ = −60° to +60°, Reynolds number Re = 334–1,911, Grashof number Gr = 5.26 × 10²–5.78 × 10⁶. The experimental results showed that the average Nusselt number in the entrance region was 1.6–2 times as large as that in the fully developed region. The average Nusselt numbers and pressure drops increased with the Reynolds number. The average Nusselt numbers and pressure drops decreased with an increase in the inclination angle from −60° to +60° when the Reynolds number was less than 1,500. But when the Reynolds number increased to over about 1,800, the heat transfer coefficients and pressure drops were independent of inclination angles.     

Local heat transfer around a wall-mounted cube at 45° to flow in a turbulent boundary layer

The flow and local heat transfer around a wall-mounted cube oriented 45° to the flow is investigated experimentally in the range of Reynolds number 4.2 × 10³–3.3 × 10⁴ based on the cube height. The distribution of local heat transfer on the cube and its base wall are examined, and it is clarified that the heat transfer distribution under the angled condition differs markedly to that for cube oriented perpendicular to the flow, particularly on the top face of the cube. The surface pressure distribution is also investigated, revealing a well-formed pair of leading-edge vortices extending from the front corner of the top face downstream along both front edges for Re>(1−2)×10⁴. Regions of high heat transfer and low pressure are formed along the flow reattachment and separation lines caused by these vortices. In particular, near the front corner of the top face, pressure suction and heat transfer enhancement are pronounced. The average heat transfer on the top face is enhanced at Re>(1−2)×10⁴ over that of a cube aligned perpendicular to the flow.     

Visualization of flow pattern and thermal image analysis of enhanced heat transfer surface

Experimental studies on flow visualization and heat transfer measurements of finned surface in a narrow duct were carried out to understand the flow behavior and its effect on heat transfer. In this experiment, short rectangular fins were attached to a surface (endwall) with having inclination angle of 20° and exposed to air flow. Several flow visualization results reveal that horse shoe vortex was formed just at the front of the fin whereas the main longitudinal vortex was formed by the side top edge of the fin. Some important features of the vortex structure, size and flow reattachment positions were noticed from the smoke flow visualization. Detailed heat transfer distributions were discussed from the thermal image. Nusselt number shows that the finned surface achieved average heat transfer enhancement at a factor of four times than that of without fins.     

Friction and Heat Transfer in a Laminar Separated Flow behind a Rectangular Step with Porous Injection or Suction

Results of a numerical study of a laminar separated flow behind a rectangular step on a porous surface with uniform injection or suction are described. Two cases are considered: an unconfined flow past a step and flow evolution in a confined channel (duct). It is shown that mass transfer on the surface causes strong changes in the flow structure and substantially affects the position of the reattachment point, as well as friction and heat transfer. More intense injection leads first to an increase in the separation-zone length and then to its rapid vanishing due to boundary-layer displacement. Vice versa, suction at high Reynolds numbers Re _s > 100 reduces the separation-zone length. The duct flow has a complicated distribution of friction and heat-transfer coefficients along the porous surface owing to the coupled effect of the transverse flow of the substance and changes in the main flow velocity due to mass transfer. __________ Translated from Prikladnaya Mekhanika i Tekhnicheskaya Fizika, Vol. 47, No. 1, pp. 18–28, January–February, 2006.     

Effect of corner angle on convection enhancement in wavy ducts with trapezoidal cross‐sections

The effect of corner angle variations on pressure drop and heat transfer characteristics is investigated in the fully developed region of wavy ducts with trapezoidal cross‐sections. The resulting enhancement of convection, with respect to corresponding straight ducts, can be attributed to the formation of longitudinal vortices close to the two parallel surfaces. Numerical simulations show that Nusselt numbers and friction factors increase with the decrease of corner angle from 90 to 60^°, before levelling out around 60^°. Nusselt numbers and friction factors also increase with the Reynolds number, and the slopes of their representative curves increase above a critical value of the Reynolds number because of the onset of time‐periodic flow oscillations. Copyright © 2004 John Wiley & Sons, Ltd.     

Heat transfer and flow temperature measurements in a rotating triangular channel with various rib arrangements

In the present study, the regionally-averaged heat transfer coefficients and flow temperature distributions were measured in an equilateral triangular channel with three different rib arrangements (α = 45, 90 and 135°). To measure regionally-averaged heat transfer coefficients in the channel, two rows of copper blocks and a single heater were installed on two ribbed walls. The fluid temperature distributions were obtained using a thermocouple-array. The rotation number ranged from 0.0 to 0.1 with a fixed Reynolds number of 10,000. For the 90° ribs, the heat transfer coefficients on the pressure side surface were increased significantly with rotation, while the suction side surface had lower heat transfer coefficients than the stationary channel. For the angled ribs, rib-induced secondary flow dominated the heat transfer characteristics and high heat transfer rates were observed on the regions near the inner wall for the 45° angled ribs and near the leading edge for the 135° angled ribs.     

Experimental study on the forced convective flow in a channel with heated blocks in tandem

This study experimentally examines the forced convective flow over two sequentially heated blocks mounted on one principal wall of a channel. The experiments, involving mass transfer, were carried out via the naphthalene sublimation technique (NST). By virtue of the analogy between heat and mass transfer, the results can then be converted to determine the heat transfer. In the experiments, the block spacings were set at 2, 4, 6, 8, 12, 16, and 22 and the Reynolds numbers were set at 1300 and 10⁴ which correspond to the laminar and the turbulent convective flow cases, respectively. Results show that the Sherwood number increases or decreases monotonically along the block surfaces in the laminar convection cases; while the hump and sharp increase in the Sherwood number can be found in the turbulent convection cases. This is attributed to the reattachment of the separating bubble and the flow impingement, respectively. Comparison between the experimental and numerical results is made and the effect of the block spacing on heat transfer is discussed.     

Fluid flow and heat transfer in a two-dimensional wavy channel

A numerical study is presented for the laminar fully developed flow and heat transfer in a two-dimensional wavy channel. The effects of the geometry, Reynolds and Prandtl number on the flow field and heat transfer are investigated. The channel is characterized by a wavy wall, heated at uniform heat flux, and an opposite wall, being plane and adiabatic. The extent of the wall waviness and the distance between the channel walls are found to significantly affect the streamlines contours as well as the heat transfer coefficients. Comparisons with the straight channel, in the same flow rate and heat transfer conditions, have been performed. Pressure drop of the wavy channel is found to be always larger than the value characteristic of a straight channel, while heat transfer performance decreases or increases depending on the values of the parameters (geometry, Reynolds and Prandtl numbers).     

Experimental investigation of combined forced and free convection in horizontal and inclined tubes

Summary This investigation considers the effects of free convection on the laminar flow of water through a circular duct having essentially constant wall heat transfer rate per unit length of the duct and circumferentially uniform wall temperature. The effect of the Reynolds and Rayleigh number variations on heat transfer results has been analysed for both horizontal and inclined pipe. The experiment has covered the range of the inlet Reynolds number from 200 to 2300, and of the Rayleigh number from 6,000 to 70,000. The effect of pipe inclination has been investigated for slope angle values up to 60°, with laminar ascending flow.

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Sommario L'indagine é volta alla determinazione sperimentale dei coefficienti di scambio termico in regime di convezione mista per acqua in moto laminare entro un condotto a sezione circolare. Allo scopo di consentire il confronto dei risultati con le previsioni teoriche, l'esperienza è stata condotta cercando di approssimare le condizioni al contorno di flusso termico uniforme lungo l'asse del tubo e di temperatura uniforme in senso circonferenziale. La dipendenza dei coefficienti di scambio termico dai numeri di Reynolds e di Rayleigh è stata analizzata sia per condotto orizzontale che inclinato. La sperimentazione ha coperto il campo di valori compreso tra 200 e 2300 del numero di Reynolds all'ingresso, e tra 6000 e 70000 del numero di Rayleigh. L'influenza dell'inclinazione sullo scambio termico è stata esaminata, per moto laminare ascendente, tra 0 e 60° sull'orizzontale.

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Research supported by C.N.R., grant no. 81.002.77.07.     

Heat transfer and pressure drop measurements in rib-roughened rectangular ducts

In the present study, the thermal and hydraulic performance of three rib-roughened rectangular ducts is investigated. The aspect ratio of the ducts was 1 to 8, and the ribs were arranged staggered on the two wide walls. Three rib configurations were tested: parallel ribs and V-shaped ribs pointing upstream or downstream of the main flow direction. For all cases, the rib height-to-hydraulic diameter ratio was 0.06, with an attack angle of 60° and a pitch-to-height ratio of 10. The Reynolds number range was from 1000 to 6000. Liquid crystal thermography was employed in the heat transfer experiment to demonstrate detailed temperature distribution between a pair of ribs on the ribbed surfaces. The secondary flows caused by the inclined ribs create a significant spanwise variation of the heat transfer coefficients on the rib-roughened wall with high heat transfer coefficient at one end of the rib and low value at the other. In the streamwise direction between two consecutive ribs, the temperature distribution shows a sawtooth fashion because of flow reattachment. Based on the local heat transfer coefficients, the average Nusselt numbers were estimated as weighted mean values. Isothermal pressure drop data were taken and presented as Fanning friction factors. The ducts are compared to each other by considering both heat transfer and friction factor performance.     

Experimental study of developing turbulent flow and heat transfer in ribbed convergent/divergent square ducts

The local heat transfer and pressure drop characteristics of developing turbulent flows of air in three stationary ribbed square ducts have been investigated experimentally. These are: ribbed square duct with constant cross-section (straight duct), ribbed divergent square duct and ribbed convergent square duct. The convergent/divergent duct has an inclination angle of 1°. The measurement was conducted within the range of Reynolds numbers from 10 000 to 77 000. The heat transfer performance of the divergent/convergent ducts is compared with the ribbed straight duct under three constraints: identical mass flow rate, identical pumping power and identical pressure drop. Because of the streamwise flow acceleration or deceleration, the local heat transfer characteristics of the divergent and convergent ducts are quite different from those of the straight duct. In the straight duct, the fluid flow and heat transfer become fully developed after 2–3 ribs, while in the divergent and convergent ducts there is no such trend. The comparison shows that among the three ducts, the divergent duct has the highest heat transfer performance, the convergent duct has the lowest, while the straight duct locates somewhere in between.     

Numerical investigation of heat transfer and fluid flow characteristics inside a wavy channel

The periodically fully developed laminar heat transfer and fluid flow characteristics inside a two-dimensional wavy channel in a compact heat exchanger have been numerically investigated. Calculations were performed for Prandtl number 0.7, and Reynolds number ranging from 100 to 1,100 on non-orthogonal non-staggered grid systems, based on SIMPLER algorithm in the curvilinear body-fitted coordinates. Effects of wavy heights, lengths, wavy pitches and channel widths on fluid flow and heat transfer were studied. The results show that overall Nusselt numbers and friction factors increase with the increase of Reynolds numbers. According to the local Nusselt number distribution along channel wall, the heat transfer may be greatly enhanced due to the wavy characteristics. In the geometries parameters considered, friction factors and overall Nusselt number always increase with the increase of wavy heights or channel widths, and with the decrease of wavy lengths or wavy pitches. Especially the overall Nusselt number significantly increase with the increase of wavy heights or channel widths, where the flow may become into transition regime with a penalty of strongly increasing in pressure drop. An erratum to this article can be found at     

Experiments on the linear instability of flow in a wavy channel

The effects of wall corrugation on the stability of wall-bounded shear flows have been examined experimentally in plane channel flows. One of the channel walls has been modified by introduction of the wavy wall model with the amplitude of 4% of the channel half height and the wave number of 1.02. The experiment is focused on the two-dimensional travelling wave instability and the results are compared with the theory [J.M. Floryan, Two-dimensional instability of flow in a rough channel, Phys. Fluids 17 (2005) 044101 (also: Rept. ESFD-1/2003, Dept. of Mechanical and Materials Engineering, The University of Western Ontario, London, Ontario, Canada, 2003)]. It is shown that the flow is destabilized by the wall corrugation at subcritical Reynolds numbers below 5772, as predicted by the theory. For the present corrugation geometry, the critical Reynolds number is decreased down to about 4000. The spatial growth rates, the disturbance wave numbers and the distribution of disturbance amplitude measured over such wavy wall also agree well with the theoretical results.     

Experimental investigation of flow and heat transfer in rectangular cross-sectioned duct with baffles mounted on the bottom surface with different inclination angles

In this study, steady-state forced convection heat transfer and pressure drop characteristics in a horizontal rectangular cross-sectioned duct, baffles mounted on the bottom surface with different inclination angles were investigated experimentally in the Reynolds number range from 1 × 10³ to 1 × 10⁴. The study was performed under turbulent flow conditions. Effects of different baffle inclination angles on flow and heat transfer were studied. Results are also presented in terms of thermal enhancement factor. It is observed that increasing in baffle inclination angle enhances the heat transfer and causes an increase in pressure drop in the duct.     

Dynamics of co-rotating vortices in a flow around a bio-inspired corrugated airfoil

Bio-inspired corrugated airfoils show favourable aerodynamic characteristics such as high coefficient of lift and delayed stall at low Reynolds numbers. Two-dimensional (2D) direct numerical simulation has been performed here on a corrugated airfoil at various angles of attack (0°, +5°, -5°) and Reynolds number of 280 to 6700. The objective is to analyse the pressure variation inside the corrugations and correlate it to the vortex movement across the corrugations and the overall aerodynamic characteristics of the corrugated airfoil. The flow characteristics have been examined based on the local Strouhal numbers in the corrugations of the airfoil. It is observed that the pressure variation in each corrugation is the result of vortex merging and separation in the corrugation which plays a major role in changing the flow characteristics. The Strouhal number of the flow is dictated by the most dominant local Strouhal number. The numerical results are further compared with experimental results obtained using particle image velocimetry, and the two set of results are found to match well. These results are significant because they elucidate the effect of corrugation, angle of attack, and Reynolds number on flow over a corrugated airfoil.     

Enhanced heat transfer performances of molten salt mixed convection in a vertical annular duct

The mixed convection heat transfer of upward molten salt flow in a vertical annular duct is experimentally and numerically studied. The heat transfer performances of mixed convection are measured under Reynolds number 2,500–12,000 and inlet temperature 300–400 °C, and Nusselt number of molten salt flow with cooled inner wall monotonically increases with buoyancy number. The mixed convection is further simulated by low-Reynolds number k-ε model and variable properties, and the heat transfer tendency from numerical results agrees with that from experiments. At low Reynolds number, the natural convection plays more important role in the mixed convection. As the buoyancy number rises, the thickness of flow boundary layer near the inner wall increases, while the effective thermal conductivity remarkably rises, so the enhanced heat transfer of mixed convection is mainly affected by the effective thermal conductivity due to turbulent diffusion.     

Effects of corrugation angle on developing laminar forced convection and entropy generation in a wavy channel

This paper investigates the effects of corrugation angle (β) on the developing laminar forced convection and entropy generation in a wavy channel with numerical methods. The studied cases cover β = 10-, 15-, 20-, 25-, 30- and 35°, whilst Reynolds number (Re) is varied as 100, 200 and 400. The analyzed flow characteristics include recirculating flows, secondary vortices, temperature distributions, and friction factor as well as Nusselt number. In particular, the effects of corrugation angle on the distributions and magnitudes of local entropy generation resulted from frictional irreversibility (S _P ^′′′) and heat transfer irreversibility (S _T ^′′′) are separately discussed in detail in the present paper. Based on the minimal entropy generation principle, the optimal corrugation angle and favorable Re are reported.     

Viscous liquid film flow down an inclined corrugated surface. Calculation of the flow stability to arbitrary perturbations using an integral method

Viscous liquid film flow along an inclined corrugated (sinusoidal) surface has been studied. Calculations were performed using an integral model. The stability of nonlinear steady-state flows to arbitrary perturbations was examined using the Floquet theory. It has been shown that for each type of corrugation there is a critical Reynolds number for which unstable perturbations occur. It has been found that this value greatly depends on the physical properties of the liquid and geometric parameters of the flow. In particular, in the case of film flow down a smooth wall, the critical waveformation parameter depends only on the angle of inclination of the flow surface. The values of the corrugation parameters (amplitude and period) were obtained for which the film flow down a wavy wall is stable to arbitrary perturbations up to moderate Reynolds numbers. Such parameter values exist for all investigated angles of inclination of the flow surface.     

An experimental study and CFD analysis towards heat transfer and fluid flow characteristics of decaying swirl pipe flow generated by axial vanes

In this presentation, influences of axial vane swirler on heat transfer augmentation and fluid flow are investigated both experimentally and numerically. The swirl generator is installed at the inlet of the annular duct to generate decaying swirling pipe flow. Three different blade angels of 30°, 45° and 60° were examined. Meanwhile, flow rate was adjusted at Reynolds numbers ranging from 10000 to 30000. Study has been done under uniform heat flux condition and air was used as working fluid. Experimental results confirm that the use of vane swirler leads to a higher heat transfer compared with those obtained from plain tubes. Depending on blade angle, overall Nusselt augmentation is found from 50% to 110% while friction factor increases by the range of 90–500%. Thermal Performance evaluation has been done for test section and test section together with swirler. In both cases, thermal performance increases as vane angle is raised and decreases by growth of Re number. When increasing the blade angle, higher decay rate has been observed for local Nusselt number. In CFD analysis, time-averaged governing equations were solved numerically and RSM model was applied as the turbulence model. Here, the simulation results of axial and tangential velocities, turbulent kinetic energy, wall stresses and swirl intensity are provided. They illustrate the effect of swirling pattern on mean flow and turbulence structure, as well as on improving heat transfer enhancement in the annular duct.     

Heat transfer distribution in rectangular ducts with V-shaped ribs

 Heat transfer distributions are presented for a rectangular duct with two opposite wide walls arranged with V-shaped ribs pointing upstream or downstream relative to the main flow direction. The rectangular duct has an aspect ratio of 1/8. The parallel V-shaped circular ribs are arranged staggered on the two wide walls. The rib height-to-hydraulic diameter ratio is 0.06, with an attack angle of 60°. The pitch-to-height ratio equals 10. The tested Reynolds numbers range from 1000 to 6000. The test surface is sprayed with black paint and then liquid crystal, and a steady state method is adopted to obtain the temperature distribution between adjacent ribs. The secondary flow caused by the angled ribs creates different spanwise variation of the heat transfer coefficient on the rib-roughened wall for different V-rib orientations. Interaction between heat transfer and secondary flow is analyzed. In the streamwise direction, the temperature distribution shows a sawtooth behavior between a pair of adjacent ribs. Local Nusselt numbers are presented between a pair of adjacent ribs, and based on these the average Nusselt numbers are calculated to investigate the augmentation of heat transfer by the presence of the V-shaped ribs. Received on 15 May 2000