Nonisothermal crystallization and morphology of poly(butylene succinate)/layered double hydroxide nanocomposites

Biodegradable poly(butylene succinate) (PBS) and layered double hydroxide (LDH) nanocomposites were prepared via melt blending in a twin-screw extruder. The morphology and dispersion of LDH nanoparticles within PBS matrix were characterized by transmission electron microscopy (TEM), which showed that LDH nanoparticles were found to be well distributed at the nanometer level. The nonisothermal crystallization behavior of nanocomposites was extensively studied using differential scanning calorimetry (DSC) technique at various cooling rates. The crystallization rate of PBS was accelerated by the addition of LDH due to its heterogeneous nucleation effect; however, the crystallization mechanism and crystal structure of PBS remained almost unchanged. In kinetics analysis of nonisothermal crystallization, the Ozawa approach failed to describe the crystallization behavior of PBS/LDH nanocomposites, whereas both the modified Avrami model and the Mo method well represented the crystallization behavior of nanocomposites. The effective activation energy was estimated as a function of the relative degree of crystallinity using the isoconversional analysis. The subsequent melting behavior of PBS and PBS/LDH nanocomposites was observed to be dependent on the cooling rate. The POM showed that the small and less perfect crystals were formed in nanocomposites.     

Effect of ZnO nanofillers treated with triethoxy caprylylsilane on the isothermal and non-isothermal crystallization of poly(lactic acid)

The crystallization of PLA-silane surface-treated ZnO nanocomposites was investigated by DSC and compared to that of neat PLA. Several modes of crystallization were considered: isothermal and non-isothermal cold crystallization and also isothermal and non-isothermal melt crystallization. The kinetics of cold crystallization were studied using different methods, namely the Avrami and Ozawa-Flynn-Wall models, to calculate activation energies and kinetic constants. In contrast to what is typically observed when the foreign particles are added in a polymer matrix, the silane surface-treated ZnO delayed the crystallization of PLA and made it more difficult to start. The nucleation activity of the ZnO nanoparticles, ?, was calculated and found to be greater than 1 (? = 1.7). This indicated that ZnO played an anti-nucleating role in the crystallization of PLA nanocomposites. This effect has been linked mainly to the interactions between the silane groups onto the surface of nanoparticles and PLA macromolecules. These interactions which reduce the mobility of polymer chains have been evidenced by rheological experiments.     

Nonisothermal crystallization kinetics of polypropylene/montmorillonite nanocomposites

The nonisothermal crystallization kinetics of poly(propylene) (PP) and poly(propylene)/organic‐montmorillonite (PP/Mont) nanocomposite were investigated by differential scanning calorimetry (DSC) with various cooling rates. The Avrami analysis modified by previous research was used to describe the nonisothermal crystallization process of PP and PP/Mont nanocomposite very well. The values of half‐time and Z_c showed that the crystallization rate increased with increasing cooling rates for both PP and PP/Mont nanocomposite, but the crystallization rate of PP/Mont nanocomposite was faster than that of PP at a given cooling rate. The activation energies were estimated by the Kissinger method, and the values were 189.4 and 155.7 kJ/mol for PP and PP/Mont nanocomposite, respectively. PP/Mont nanocomposite could be easily fabricated as original PP, although the addition of organomontmorillonite might accelerate the overall nonisothermal crystallization process. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 408–414, 2002; DOI 10.1002/polb.10101     

去氢枞酸类成核剂改性聚丙烯的非等温结晶动力学研究

对以去氢枞酸盐为成核剂的聚丙烯非等温结晶动力学进行了研究，用修正Avrami方程的Jexiorny法和莫志深法进行处理。结果表明：修正Avrami方程的Jeziorny方法和莫志深法都适用于去氢枞酸类成核剂改性的聚丙烯的非等温结晶动力学。在同样的降温速率下纯聚丙烯的t1/2比成核聚丙烯的t1／2要长，当降温速率为20K/min时，纯聚丙烯和成核聚丙烯的t1/2分别为0．78min和0．51min。同时从莫志深法得到的F(T)结果可以看出，达到相同的结晶度时纯聚丙烯所需的降温速率要大于成核聚丙烯所需的降温速率，说明成核剂的加入提高了聚丙烯的结晶速率。从Jeziorny法求出的纯聚丙烯和成核聚丙烯的Avrami指数分别为4．46和2．77，表明成核剂改变了聚丙烯的结晶成核和生长方式。     

PET-SWNT nanocomposites through ultrasound assisted dissolution-evaporation

Poly(ethylene terephthalate) (PET) based nanocomposites have been prepared with single walled carbon nanotubes (SWNTs) through an ultrasound assisted dissolution-evaporation method. Differential scanning calorimetry studies showed that SWNTs nucleate crystallization in PET at weight fractions as low as 0.3%, as the nanocomposite melt crystallized during cooling at temperature 24 °C higher than neat PET of identical molecular weight. Isothermal crystallization studies also revealed that SWNTs significantly accelerate the crystallization process. Mechanical properties of the PET-SWNT nanocomposites improved as compared to neat PET indicating the effective reinforcement provided by nanotubes in the polymer matrix. Electrical conductivity measurements on the nanocomposite films showed that SWNTs at concentrations exceeding 1 wt% in the PET matrix result in electrical percolation. Comparison of crystallization, conductivity and transmission electron microscopy studies revealed that ultrasound assisted dissolution-evaporation method enables more effective dispersion of SWNTs in the PET matrix as compared to the melt compounding method.     

Isothermal crystallization studies of poly(butylene terephthalate) composites

Different crystallization kinetic models (Avrami and Tobin) have been applied to study the crystallization kinetics of virgin poly(butylene terephthalate) (PBT) and filled PBT systems under isothermal experimental conditions. The experimental data have been analyzed with a nonlinear, multivariable regression program. The kinetic parameters for the isothermal crystallization have been determined. The analysis results indicate that both models satisfactorily represent the isothermal crystallization kinetics. PBT crystallizes most slowly. The presence of nanoclays or nanofibers, added as fillers, enhances the crystallization rate of PBT composites. An analysis of the kinetic data with the Avrami and Tobin models has shown little change in the crystallization exponent compared with that of virgin PBT. The crystallization rate constant decreases with a rise in the temperature for the two models. This trend has been observed for similar polyester systems reported in the literature. The dispersion of the clay layers in the PBT nanocomposites has been characterized with wide‐angle X‐ray diffraction and transmission electron microscopy. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1344–1353, 2007     

Properties of biodegradable poly(butylene carbonate) (PBC) composites with fumed silica nanoparticles

Biodegradable poly(butylene carbonate)/fumed silica (PBC/SiO₂) nanocomposites were prepared by melt compounding. The PBC/SiO₂ nanocomposites exhibited a good dispersion of aggregates of SiO₂ in the PBC matrix, and an improvement in mechanical properties. Nanoparticles affect, also, the thermal properties of PBC and especially the crystallization rate, which in all nanocomposites is faster than that of pure PBC. Due to ongoing crystallization and the crystal perfection during heating process, the melting peak of PBC shifted to higher temperature when heating from amorphous state with decreasing heating rate. With increasing cooling rate, the non-isothermal crystallization exotherms became wider and shifted to lower temperature. At a given cooling rate, the crystallization peak temperature of neat PBC was lower than that of its nanocomposite. Non-isothermal crystallization kinetic procedure, the method of Ozawa, was applied to the first deconvoluted DSC peak only by processing the data related to DSC peak. The average value of Ozawa exponent m of pure PBC is 3.04, while the one of its nanocomposite is about 2.98. Moreover, the thermal stability of the nanocomposites was increased. The T _d enhancement of the nanocomposite was remarkable.     

聚丙烯/累托石纳米复合材料的非等温结晶动力学研究

在双螺杆挤出机上熔融共混制备了聚丙烯 (PP) 有机累托石 (OREC)纳米复合材料 ,采用广角X 射线衍射 (WAXD)定性地分析了PP OREC纳米复合材料及纯PP的结晶形态 ,由半峰宽定性地判断了对应晶面法向的晶粒的大小 .结果表明有机累托石没有改变聚丙烯的结晶晶型 (纳米复合材料主要还是α晶型 ) ,但是细化了晶粒的尺寸 .采用差示扫描量热法 (DSC)定量地研究了复合材料的非等温熔融结晶动力学 ,对所得数据分别用Jeziorny法的Mo法进行了处理 ,表明非等温结晶动力学参数Zc 及Avrami指数n随冷却速率的增加而增加 ,复合材料的Avrami指数n大于纯PP的n ;对相同配比的纳米复合材料 ,随着结晶度的增加 ,单位结晶时间里达到一定结晶度所需要的降温速率F(T)增大 ,对同一个设定的结晶度 ,纳米复合材料的F(T)比纯PP的小 ,说明需要的降温速率减小 .所有这些均说明有机累托石可作为聚丙烯的结晶成核剂 .     

Effect of functionalization on non-isothermal crystallization behavior of polypropylene

The non-isothermal crystallization kinetics of three functionalized polypropylenes (PPs; polypropylenes-g-acrylic acid [PP-g-AA], polypropylenes-g-glycidyl methacrylate [PP-g-GMA], polypropylenes-g-maleic anhydride [PP-g-MAH]) at different cooling rates were investigated by differential scanning calorimetry, using the Jeziorny method, Ozawa method, and Mo method. The result showed that Mo method can adequately describe the non-isothermal crystallization kinetics of pure PP and functionalized PPs, and at a given relative crystallinity, the crystallization rate obtained using Mo method followed an order of PP-g-AA > PP-g-GMA > PP > PP-g-MAH. The crystallization activation energy for these samples was calculated using Kissinger's method, which indicated that the introduction of monomers had a confinement effect on the motion of PP chains.     

Nonisothermal crystallization behavior of polypropylene-clay nanocomposites

The influence of two concentrations of clay nanoparticles on the nonisothermal crystallization behavior of the intercalated polypropylene-clay nanocomposites is investigated here. It is observed that the crystallization peak temperature (T_p) of PP-clay nanocomposites is marginally higher than neat PP at various cooling rates. Furthermore, the half-time for crystallization (t_0.5) decreased with increase in clay content, implying the nucleating role of clay nanoparticles. The nonisothermal crystallization data is analyzed using Avrami, Ozawa and Mo and coworkers methods. The validity of kinetic models on the nonisothermal crystallization process of PP-clay nanocomposites is discussed. The approach developed by Mo and coworkers successfully describes the nonisothermal crystallization behavior of PP and PP-clay nanocomposites. The activation energy for nonisothermal crystallization of pure PP and PP-clay nanocomposites based on Kissinger method is evaluated.     

Preparation and crystallization behaviour of PP/PP-g-MAH/Org-MMT nanocomposite

The melt-direct intercalation method was employed to prepare polypropylene (PP)/maleic anhydride grafted polypropylene (PP-g-MAH)/organic-montmorillonite (Org-MMT), X-ray diffractometer was used to investigate the intercalation effect and crystallite size in composites and TEM micrograph to observe the dispersion of Org-MMT interlayers in polypropylene. The results showed that by introducing maleated polypropylene in PP/Org-MMT composite, macromolecule segments had intercalated into interlayer space of Org-MMT. As a result, Org-MMT interlayers were dispersed evenly in polypropylene and PP/PP-g-MAH/Org-MMT nanocomposite was synthesized. The crystallite size of nanocomposite perpendicular to the crystalline plane such as (0 4 0), (1 3 0), (1 1 1), (0 4 1) is smaller than that of pristine PP, which indicated that the crystallite size of PP in nanocomposite can be diminished by adding PP-g-MAH and Org-MMT in PP. Moreover, the nonisothermal crystallization kinetics of PP and PP/PP-g-MAH/Org-MMT nanocomposite was investigated by differential scanning calorimetry (DSC) with various cooling rates. The Avrami analysis modified by Jeziorny, Ozawa method and a method developed by Liu were employed to describe the nonisothermal crystallization process of these samples. The difference in the exponent n between PP and nanocomposite, indicated that nonisothermal kinetic crystallization corresponded to tridimensional growth with heterogeneous nucleation. The values of half-time, Z_c, F(T) and K(T) showed that the crystallization rate of composites was faster than that of PP at a given cooling rate.     

Impact of in situ polymer coating on particle dispersion into solid laser-generated nanocomposites

The crucial step in the production of solid nanocomposites is the uniform embedding of nanoparticles into the polymer matrix, since the colloidal properties or specific physical properties are very sensitive to particle dispersion within the nanocomposite. Therefore, we studied a laser-based generation method of a nanocomposite which enables us to control the agglomeration of nanoparticles and to increase the single particle dispersion within polyurethane. For this purpose, we ablated targets of silver and copper inside a polymer-doped solution of tetrahydrofuran by a picosecond laser (using a pulse energy of 125 μJ at 33.3 kHz repetition rate) and hardened the resulting colloids into solid polymers. Electron microscopy of these nanocomposites revealed that primary particle size, agglomerate size and particle dispersion strongly depend on concentration of the polyurethane added before laser ablation. 0.3 wt% polyurethane is the optimal polymer concentration to produce nanocomposites with improved particle dispersion and adequate productivity. Lower polyurethane concentration results in agglomeration whereas higher concentration reduces the production rate significantly. The following evaporation step did not change the distribution of the nanocomposite inside the polyurethane matrix. Hence, the in situ coating of nanoparticles with polyurethane during laser ablation enables simple integration into the structural analogue polymer matrix without additives. Furthermore, it was possible to injection mold these in situ-stabilized nanocomposites without affecting particle dispersion. This clarifies that sufficient in situ stabilization during laser ablation in polymer solution is able to prevent agglomeration even in a hot polymer melt.     

Influence of degree of intercalation on the crystal growth kinetics of poly[(butylene succinate)-co-adipate] nanocomposites

The influence of the degree of intercalation of polymer chains in the two dimensional silicate galleries on the crystallization behavior of poly[(butylene succinate)-co-adipate] (PBSA) is being reported on. The nanocomposites were prepared by melt-blending of PBSA and organically modified montmorillonite (OMMT) in a batch-mixer. Two different types of commercially available OMMTs, with different extents of miscibility of organic modifiers with PBSA, were used, leading to highly delaminated and stacked/intercalated nanocomposite structures as revealed by X-ray diffraction (XRD) patterns and transmission electron microscopy (TEM) observations. The non-isothermal crystallization behavior of PBSA and the nanocomposite samples were studied by differential scanning calorimetry (DSC). Crystal growth kinetics studies showed that when silicate layers are highly delaminated into the PBSA matrix, nucleation behaviors decreased significantly, relative to the stacked/intercalated silicate layers. These observations indicate that the overall crystal growth kinetics retard in delaminated nanocomposites, opposed to increasing in the case of stacked/intercalated nanocomposites. Polarized optical microscopy (POM) observations and light scattering studies indicate that PBSA spherulites are fairly large and more perfectly grown in the case of delaminated nanocomposites, relative to the pure PBSA matrix. The effect of high levels of dispersion of silicate layers in the PBSA matrix on cold crystallization behavior was also studied.     

Polypropylene-POSS Nanocomposites: Morphology and Crystallization Behaviour

Nanocomposites of isotactic polypropylene (PP) with polyhedral oligomeric silsesquioxanes (POSS) [RSiO_1,5]₈ having different alkyl substituents (R = methyl, isobutyl, isooctyl) were obtained by melt blending and analysed with electron microscopy, optical microscopy and DSC calorimetry. The influence of POSS structure on the morphological characteristics, the crystallization and melting behaviour of PP/POSS composites was investigated with varying the filler amount. The crystallization kinetics of the composites from the melt, examined both in isothermal and non-isothermal conditions, demonstrated that the nucleation activity of the examined POSS can be related to the length of alkyl substituents which, depending on the loading amount, affect the filler dispersion in the PP matrix and the growth of polymer crystals.     

Effects of cooling rates on crystallization behavior and melting characteristics of isotactic polypropylene as neat and in the TPVs EPDM/PP and EOC/PP

Non-isothermal crystallization behavior and melting characteristics of polypropylene (PP) in EPDM/PP and EOC/PP TPVs were studied at various cooling rates using differential scanning calorimetry (DSC). The results revealed that the crystallization of PP in the TPVs occurs at a lower degree of undercooling, relative to neat PP, with smaller size PP crystals. The vulcanized EPDM and EOC particles could accelerate the crystallization of the PP phase either by providing nucleation or by promoting interfacial crystallization. The crystallization exotherm and melting endotherm peaks of the TPVs were broad, and they shifted towards lower temperatures as the cooling rate was increased. The analysis of non-isothermal crystallization kinetics indicates that the crystallization of the PP in the TPVs is heterogeneous nucleation, with two or three-dimensional growth during primary and secondary crystallization. Furthermore, the vulcanized EPDM and EOC particles promote the initial crystallization activation energy of the PP in TPVs to exceed that of the neat PP. The developed mathematical models show an approximately power-law dependence on the cooling rate for the crystallization behavior and the melting characteristics of PP in the TPVs.     

Effect of carbon nanotubes content on crystallization kinetics and morphology of polypropylene

Thermoplastic nanocomposites were prepared in a laboratory mixer using polypropylene (PP) and different amounts of single-walled carbon nanotubes (SWNT) in the range 0.25–2 wt%. The effect of SWNT content on the thermal and mechanical properties and also morphology of the PP/SWNT nanocomposites were studied. The results obtained from nonisothermal crystallization of PP and the nanocomposites, which were carried out using the differential scanning calorimetry technique, showed that not only the overall rate of crystallization of PP increased when SWNT was added to the polymer but also the rate of nucleation was higher and the crystallite size distribution was more uniform for the nanocomposites than for PP. From the optical microscopy studies, it was found that the PP spherulites decreased in size when SWNT was introduced into the polymer and also the mature spherical shaped crystals of PP changed in part to the immature kidney- or bean-shaped crystal forms in the nanocomposites. In addition, the crystallization kinetics was also studied by using isothermal spherulitic growth rate, and the values of nucleation constant, K_g, and end surface free energy, σ_e, were calculated for PP and the nanocomposites according to Lauritzen–Hoffman theory. The reductions of these two parameters were in agreement with the fact that the rate of crystallization of PP in nanocomposites was higher than that of the pristine polymer.     

Unique isothermal crystallization behavior of novel polyphenylene sulfide/inorganic fullerene-like WS2 nanocomposites

The isothermal crystallization of polyphenylene sulfide (PPS) nanocomposites with inorganic fullerene-like tungsten disulfide nanoparticles (IF-WS2) has been studied from a thermal and morphological point of view, using differential scanning calorimetry (DSC), scanning electron microscopy (SEM), polarized optical microscopy (POM) and time-resolved synchrotron X-ray diffraction. All the analyses revealed that the incorporation of the IF-WS2 altered significantly the crystallization behavior of PPS, in a way strongly dependent with the nanocomposite composition. The addition of IF-WS2 in 0.1 wt % proportion retarded the crystallization of PPS by increasing its fold surface free energy in a 10%. However, addition of the nanoparticles in excess of 1 wt % results in a promotion of the crystallization rate with reduction of the fold surface free energy to half the value of pure PPS.     

非等温结晶对PLLA的热行为和形貌的影响

将聚L-乳酸(PLLA)熔化非等温熔融结晶, 采用DSC、POM、SEM等技术研究了降温速率对PLLA的热行为和形貌的影响. PLLA在低降温速率(2 ℃·min-1)下的结晶在118 ℃伴随有结晶机制的转变. 玻璃化温度和结晶度随着降温速率的降低而增大. 随着降温速率的降低, 球晶尺寸增大, 当降温速率为10 ℃·min-1 时, PLLA 为无定型材料. 采用模压成型的方法并控制降温速率制备了具有球晶结构的条状PLLA 生物材料, 与高降温速率下制备的PLLA相比,低降温速率下获得的具有球晶结构的PLLA材料的断面更光滑和致密, 但脆性增强.     

Mechanical properties and crystallization of high-density polyethylene composites with mesostructured cellular silica foam

In this study, composites of high-density polyethylene (HDPE) with mesostructured cellular foam (MCF) silicas have been prepared by melt mixing and studied for the first time. Two different MCF silica analogues having different pore size were used, i.e., 12 nm (MCF-12) and 50 nm (MCF-50). The MCF content in the mesocomposites was 1, 2.5, 5, and 10 mass%. All HDPE/MCF-50 mesocomposites exhibited improved mechanical properties compared with neat HDPE, indicating that the mesocellular silica foam particles with the large mesopore size can act as efficient reinforcing agents. On the other hand, the MCF-12 silica with the smaller size mesopores induced inferior mechanical properties, mainly due to the poorer dispersion of the silica particles and the formation of large aggregates. The mesocellular silica foam particles also affected the thermal properties and the crystallization characteristics of HDPE. Crystallization of mesocomposites was faster than that of neat HDPE. Crystallization kinetics was analyzed with the Avrami equation for both isothermal and non-isothermal conditions. For isothermal crystallization, the Avrami exponent increased with increasing crystallization temperature from 2 to 3. In non-isothermal crystallization, the values of the Avrami exponent increased from 3 to 6.3 with decreasing cooling rate. Lower activation energy values of non-isothermal crystallization were calculated using the isoconversional method of Friedman, as well as using the Kissinger’s equation. Finally, the nucleation efficiency of the mesocellular silica foam particles was estimated from data associated with non-isothermal crystallization, according to the method of Dobreva.     

A DSC study of the crystallization behaviour of polylactic acid and its nanocomposites

The isothermal crystallization behaviour of polylactic acid (PLA) and a clay nanocomposite of have been examined using differential scanning calorimetry. The data obtained clearly indicates that the presence of the nanocomposite particles in the composite material influences the crystallization kinetics of the PLA when crystallized both from the solid amorphous state as well as from the melt. When crystallized from the melt the presence of the clay nano-particles appears to be influencing the nucleation and crystal growth rate of the PLA such that the crystallization rate is enhanced by a factor of about 15 to 20. This result is of tremendous significance in identifying the processing window for the production of foamed nanocomposites from PLA. In addition the effect of thermal exposure at 200°C on the crystallization behaviour of these materials has been investigated, with the results suggesting that holding these materials at 200°C for periods of time up to 60 min in an inert atmosphere only has a marginal effect.