Synthesis of polytetrafluoroethylene/polyacrylate core-shell nanoparticles via emulsifier-free seeded emulsion polymerization

Polytetrafluoroethylene (PTFE)/polyacrylate core-shell nanoparticles were produced via the emulsifier-free seeded emulsion polymerization of acrylate monomers with PTFE latex as seed. The monomer conversions under different synthesis parameters were monitored by a gravimetric method. The polymerization conditions for preparing PTFE/polyacrylate core-shell nanoparticles were surveyed and optimized. The chemical component of the PTFE/polyacrylate particles was confirmed by comparing the Fourier-transform infrared spectra of PTFE and PTFE/polyacrylate particles. The core-shell structure of the resulting PTFE/polyacrylate nanocomposite particles was investigated by transmission electron microscopy. The water contact angles of the films prepared from PTFE/polyacrylate nanocomposite particles showed that the films were hydrophilic, which confirmed that polyacrylate covered the surface of the PTFE particles. This kind of PTFE/polyacrylate core-shell nanoparticles might advance the compatibility of PTFE with other materials due to the covering of the polyacrylate shell on the surface of PTFE, which would make them promising in various fields.     

Preparation and characterization of polytetrafluoroethylene‐polyacrylate core–shell nanoparticles

Polytetrafluoroethylene (PTFE)‐polyacrylate core–shell nanoparticles were produced by using PTFE micropowder and acrylate via seeded emulsion polymerization in the presence of fluorosurfactant. The properties of emulsion under various polymerization conditions were investigated and optimized. The chemical composition of the PTFE‐polyacrylate nanoparticles was characterized by Fourier‐transform infrared spectrometry (FTIR). The particle size and core–shell structure of the resulting PTFE‐polyacrylate nanoparticles were confirmed by transmission electron microscopy (TEM). Wettability of the PTFE‐polyacrylate core–shell particles was higher than the pristine PTFE. The formation of this kind of PTFE‐polyacrylate core–shell nanoparticles could improve the compatibility of PTFE with other materials because PTFE is covered by polyacrylate shell, which make them promising in various fields. Copyright © 2007 John Wiley & Sons, Ltd.     

Preparation of high molecular weight polyurethane particles by nonaqueous emulsion polyaddition

A versatile nonaqueous emulsion polyaddition process for the one-step fabrication of spherical polyurethane nanoparticles is presented. Three different emulsion systems were used consisting of N,N′-dimethylformamide (DMF) dispersed in n-hexane, acetonitrile dispersed in cyclohexane, and acetonitrile dispersed in tetradecane. After successful stabilization of the emulsion systems by using a poly(isoprene)-poly(methylmethacrylate) block copolymer, the fabrication of the polyurethanes was carried out within the dispersed polar phase. The polyurethane particles showed average diameters as small as 35 nm. Additionally, infrared (IR) characterization revealed that the formation of any urea, which decreases the mechanical properties of the polyurethanes, was prevented during the polyaddition. This was attributed to the anhydrous reaction conditions. Gel permeation chromatography (GPC) analysis demonstrated the average molecular weights (M _n) of the polyurethanes to be as high as 16,500 g/mol, corresponding to conversions of 0.98. Comparable molecular weights and conversions have not previously been achieved without the formation of urea.     

A review of: “Nineteenth Century Attitudes: Men of Science (Chemists and Chemistry Series,Vol. 13)”. Sydney Ross. Kluwer Academic Publishers; Dordrecht, 1991. pp. xi+235. $69.00.

Abstract

The potential of polytetrafluoroethylene (PTFE) membranes as water‐in‐oil (W/O) emulsification devices was investigated to obtain uniformly sized droplets and to convert them into microcapsules and polymer particles via subsequent treatments. Uniform W/O emulsion droplets have not been achieved using glass membranes unless the membrane was rendered hydrophobic by treatment with silanes. If a PTFE membrane is capable of providing uniform droplets for a W/O emulsion, a coordinated membrane emulsification system can be established since glass membranes have been so successful for O/W (oil‐in‐water) emulsification. In order to examine the feasibility of PTFE membrane emulsification, O/W and W/O emulsion characteristics prepared using PTFE membranes were compared with those prepared by the conventional SPG (Shirasu porous glass) membrane emulsification method. A 3 wt.% sodium chloride solution was dispersed in kerosene using a low HLB surfactant. Effects of the membrane pore size, permeation pressure, and the type of emulsifiers and concentration on the droplet size and on the size distribution (CV, coefficient of variation) were investigated. The CV of the droplets was fairly low, and the average droplet size was correlated with the critical permeation pressure of the dispersed phase, revealing that the PTFE membrane could be used as a one‐pass membrane emulsification device. Low CV values were maintained with a Span 85 (HLB = 1.8) concentration, 0.2–5.0 wt.% and a range of HLB from 1.8–5.0. For a brief demonstration of practical applications, nylon‐6,10 microcapsules prepared by interfacial polycondensation and poly(acrylamide) hydrogels from inverse suspension polymerization are illustrated.     

Micron-sized monodispersed polymer particles produced by seeded polymerization for the dispersion of high swelling of polymer particles with a large amount of monomer

 Micron-sized monodispersed polystyrene (PS)/poly(n-butyl methacrylate) composite particles were produced as follows. First, 1.77 μm-sized monodispersed PS seed particles produced by dispersion polymerization were dispersed in ethanol/water (1/2, w/w) medium dissolving poly(vinyl alcohol) as a stabilizer. n-Butyl methacrylate (BMA) monomer dissolving benzoyl peroxide initiator was emulsified in ethanol/water (1/2, w/w) solution of sodium dodecyl sulfate as emulsifier with ultrasonic homogenizer, and the BMA monomer emulsion was mixed with the PS seed emulsion. The PS seed particles absorbed with a large amount of BMA (about 150 times weight of the seed particles) for 2 h to about 10 μm in diameter while keeping good monodispersity and BMA droplets disappeared finally. The seeded polymerization was carried out at 70 °C after a certain amount of water was added to depress the redissolving of BMA from the swollen particles into the medium by raising from room temperature to the polymerzation temperature. Received: 21 February 1996 Accepted: 4 September 1996     

Preparation of composite polyacrylate latex particles with in situ‐formed methylsilsesquioxane cores

Composite polyacrylate latex particles were prepared through a simple method by dissolving organosilicon monomer methyltrimethoxysilane in a monomer mixture of acrylic monomers methyl methacrylate (MMA), n‐butyl acrylate (n‐BA), and acrylic acid (AA). With the addition of water needed for hydrolysis, methyltrimethoxylsilane hydrolyzed under catalysis by AA and further condensed to form polymeric methylsilsesquioxane (MSQ). The monomer mixture containing in situ‐formed MSQ was then subjected to emulsification and emulsion polymerization. Transmission electron microscopy (TEM) images showed that the obtained latex particles had a core–shell structure. Differences between the X‐ray photoelectron spectroscopy (XPS) results of the contents of silicon atoms on surfaces of films formed at temperatures above and below glass transition temperatures (T_gs) of polyacrylate evidenced that the cores were made up of MSQ and the shells were made up of polyacrylate. The static water contact angle measurements indicated that the incorporation of MSQ can result in composite latex with higher hydrophobicity. Copyright © 2009 John Wiley & Sons, Ltd.     

Synthesis and Characterization of Nano-silica/Polyacrylate Composite Emulsions by Sol-gel Method and in-situ Emulsion Polymerization

Organic nano-silica was firstly synthesized by sol-gel method with methyl methacrylate (MMA) and butyl acrylate (BA) in the micelles as dispersing media, tetraethoxysilicate (TEOS) as precursor, hydrochloric acid as catalyst and methacryloylpropyl trimethoxysilane (A174) as modifier. Subsequently, the nano-silica/polyacrylate composite emulsions were directly prepared by in-situ emulsion polymerization under the action of the initiator. The structure and properties were characterized by Fourier transform infrared spectroscopy (FTIR), dynamic light-scattering (DSL), thermogracvimetry (TG) and transmission electron microscopy (TEM). The results showed that A174-modified nano-silica was successfully synthesized in the acrylate-based emulsions by the sol-gel method. The nano-silica was encapsulated by polyacrylate, and the composite latex particles exhibited an apparent core-shell structure. The A174 could improve the lipophilicity of nano-silica and increase the grafting efficiency of polyacrylate on nano-silica particles. The nano-silica/polyacrylate composite latex film had better thermal stability, and the composite latex particles had greater average size and broader size distribution in contrast to those of pure polyacrylate emulsions.     

Influence of the swelling state of seed polymer particles with monomer on the morphology of micron-sized monodispersed composite polymer particles produced by seeded polymerization utilizing the dynamic swelling method

 Micron-sized mono-dispersed polystyrene (PS)/poly(n-butyl methacrylate) (PBMA) composite particles (PS/PBMA=2/1 by weight) having a heterogeneous structure in which many fine PBMA domains dispersed in a PS matrix near the particle surface were produced by seeded polymerization of n-butyl methacrylate (BMA) of which almost all had been absorbed by 1.8 μm-sized monodispersed PS seed particles utilizing the dynamic swelling method. The morphology was varied by changing the PS/BMA ratio and polymerization temperature. It was concluded that the swelling state of 2 μm-sized BMA-swollen PS particles in the seeded polymerization process is one of the important factors to control the morphology of the composite particles. Received: 27 November 1996 Accepted: 21 March 1997     

An emulsifier‐free core–shell polyacrylate/diacetone acrylamide emulsion with nano‐SiO2 for room temperature curable waterborne coatings

An emulsifier‐free core–shell polyacrylate emulsion, containing nano‐SiO₂ nanoparticles in the core and diacetone acrylamide (DAAM) in the shell, has been successfully prepared by emulsifier‐free seeded emulsion polymerization. The effects of reaction temperature, dropping time, nano‐SiO₂ and initiator contents, and variation of the composition of core monomers on the amount of coagulum, particle size, and monomer conversion have been investigated. The particle morphology and the distribution of emulsion particles have been measured by transmission electron microscopy (TEM) and dynamic light scattering. The keto‐carbonyl groups on the surface of the polyacrylate emulsion nanoparticles reacted with adipic dihydrazide (ADH) to form a film with a cross‐linked network structure at room temperature. Therefore, the emulsifier‐free core–shell emulsion could be used as a two‐component room temperature curable waterborne coating. It was also found that the properties of the coating were clearly superior after using the cross‐linker. Copyright © 2009 John Wiley & Sons, Ltd.     

Preparation and characterization of film-forming raspberry-like polymer/silica nanocomposites via soap-free emulsion polymerization and the sol–gel process

Herein, we report on the synthesis of film-forming poly(styrene-co-butyl acrylate-co-acrylic acid)/SiO₂ [P(St-BA-AA)/SiO₂] nanocomposites by in situ formation of SiO₂ nanoparticles from TEOS via sol–gel process in the presence of poly(acrylic acid) (PAA)-functionalized poly(styrene-co-butyl acrylate) [P(St-BA)] particles fabricated by soap-free emulsion polymerization. The formed silica particles could be absorbed by polyacrylate chains on the surface of PAA-functionalized P(St-BA) particles; thus, raspberry-like polymer/silica nanocomposites would be obtained. Transmission electron microscopy, Fourier transform infrared spectroscopy, attenuated total reflectance infrared spectrum, ultraviolet–visible transmittance spectra, and thermogravimetric analysis were used to characterize the resulting composites. The results showed that the hybrid polymer/silica had a raspberry-like structure with silica nanoparticles anchored on the surface of polymer microspheres. The thermal, fire retardant, and mechanical properties and water resistance of the film were improved by incorporating silica nanoparticles, while the optical transmittance was seldom affected due to nanosized silica particles uniformly dispersed in the film.

Preparation and optical properties of novel bioactive photonic crystals obtained from core-shell poly(styrene/α-<Emphasis Type="Italic">tert</Emphasis>-butoxy-ω-vinylbenzyl-polyglycidol) microspheres

Optical properties of polymer microspheres with polystyrene cores and polyglycidol-enriched shells poly(styrene/α-tert-butoxy-ω-vinylbenzyl-polyglycidol) (P(S/PGL) particles with number average diameters D _n determined by scanning electron microscopy equal 237 and 271 nm), were studied before and after immobilization of ovalbumin. The particles were synthesized by emulsifier-free emulsion copolymerization of styrene and polyglycidol macromonomer (poly(styrene/α-tert-butoxy-ω-vinylbenzyl-polyglycidol)) initiated with potassium persulfate. Molar fraction of polyglycidol units in the interfacial layer of the microspheres determined by XPS was equal 42.6 and 34.0%, for the particles with D _n equal 137 and 271 nm, respectively. Colloidal crystals from the aforementioned particles were prepared by deposition of particle suspensions on the glass slides and subsequent evaporation of water. It was found that optical properties of colloidal crystals from the P(S/PGL) microspheres strongly depend on modification of their interfacial layer by covalent immobilization of ovalbumin. The coating of particles with ovalbumin resulted in decreasing their refractive index from 1.58 to 1.52.     

Effect of molecular weight on the production of multi-hollow polymer particles by the alkali/cooling method

 The effects of molecular weight, particle diameter and cooling condition on the formation of multi-hollow structure formed within submicron-sized styrene-methacrylic acid copolymer particles by the “alkali/cooling method” proposed by the authors were examined and the formation mechanism was proposed. The original particles were produced by emulsion copolymerization in the presence of n-octyl mercaptan as a chain transfer agent. Received: 29 March 1996 Accepted: 19 June 1996     

氟含量对含氟丙烯酸酯共混乳胶膜梯度结构和表面性能的影响

首先将制备出的平均粒径较小的含氟丙烯酸酯均聚物乳液与平均粒径较大的纯丙烯酸酯共聚物乳液按不同的比例( 1/9,2/8,3/7,4/6,5/5)共混,接着将各共混乳液在室温下(20℃)玻璃基材上干燥后,于110℃/210℃下热处理一段时间.运用接触角法,XPS、AFM、SEM-EDX等详细研究了共混乳胶膜中含氟组分含量对...     

Computer Simulation of Surface Tension for Complex Emulsion System

The computer simulation of surface tension for the complex emulsion systems of polytetrafluoroethylene (PTFE) modified polyacrylate were carried out in this paper. A mathematical model was founded using statistical method.The effects of the components and their proportions have been discussed in detail. The surface tension of 21 samples have been simulated, and the error value of the simulation is 0.2–5.0%. The study results show that the mathematics model can accurately simulate the effects of the experimental parameters mentioned above on the surface tension.     

Estimation of water absorption state within ionized carboxylated polymer particles with high sensitive differential scanning calorimetry

Glass transition temperature (Tg) of submicron-sized, carboxylated polymer particles dispersed in aqueous media, which were prepared by emulsion copolymerization of styrene, iso-butyl methacrylate, or methyl methacrylate with methacrylic acid, was measured at alkali or acidic pH region with a power compensation-type high sensitive differential scanning calorimeter. The Tg of relatively hydrophilic polymer particles was obviously decreased by the neutralization of the carboxyl groups with KOH, whereas that of hydrophobic polymer particles was not changed though water was absorbed therein. These results indicate that water absorption state, which means not only the amount of water absorption but also the heterogeneity of the ionized carboxylated polymer particles, markedly depends on the hydrophilicity of their base polymers. This strongly supports the formation mechanism of multihollow particles by the stepwise alkali/acid or the alkali/cooling treatments of carboxylated polymer particles proposed by the authors.Part CCLXIX of the series, “Studies on Suspension and Emulsion.”     

Influence of particle diameter on the morphology of micron-sized, monodispersed composite polymer particles produced by seeded polymerization for the dispersion of highly monomer-swollen polymer particles

 Micron-sized, monodispersed polystyrene (PS)/poly (n-butyl methacrylate) (PBMA) composite particles, in which the PS domain(s) were dispersed in a PBMA continuous phase, were produced by seeded polymerization for dispersions of n-butyl methacrylate (BMA) swollen PS particles in a wide range of PS/BMA ratios in the presence of NaNO₂ as a water-soluble inhibitor. Moreover, in order to change the diameter of the composite particles at same PS/BMA ratio, PS/PBMA (1/150 w/w) composite particles were produced using five kinds of PS particles in a range of diameters from 0.64 to 3.27 μm as seeds. The percentages of the PS/PBMA composite particles having double and triple and over PS domains, which were thermodynamically unstable morphologies, increased with the increase in the diameter of BMA swollen PS particles. There was a clear influence of the size of the swollen particles on the morphology of the PS/PBMA composite particles produced. Received: 30 September 1999/Accepted: 18 April 2000     

Swelling behavior of poly- N-isopropylacrylamide microgel particles in alcoholic solutions

 It has been shown that the swelling of poly-N-isopropyl-acrylamide (poly-NIPAM) microgel particles can be controlled by the addition of alcohols, in addition to the previously observed effect of temperature. The degree of swelling is also controlled by the amount of cross-linker within the microgel particles. At 25 ^°C, poly-NIPAM microgel particles collapse upon the addition of MeOH, EtOH and 2-PrOH to a minimum size and then, reswell again as the alcohol-rich region is approached. This trend was also observed for poly-NIPAM microgel particles dispersed in 2-PrOH/water mixtures upon heating to 50 ^°C. The particles, dispersed in either water or alcohol/water mixtures were found to be stable to flocculation between 25 ^°C and 50 ^°C. Received: 27 February 1997 Accepted: 5 August 1997     

Shear-dependent rheological properties of starch/bentonite composite gels

 Rheological properties of starch/bentonite gels (5.3–8.2% solids, 0–100% starch) were investigated at shear rates 0.0083–0.33 s^-1 (Brookfield viscometer). Prior to these measurements the strain introduced during preparation of the gel was kept as low as possible. Under these conditions six different types of structural units could be identified in the gel: bentonite particles associated in a band-type structure; bands coated with starch polymers; bundles of bands interlaced and enveloped by starch polymers (strands); individual bentonite platelets dispersed in a polymer matrix; starch polymer networks; and swollen granules. A power-law model was fitted to the experimental viscosity data: μ_app= Kγ ^n-1 . In all cases n was found to be less than 0.5. Its value decreased with the ability of the structural components to reorient under applied shear. K was found to be proportional to the compaction and/or entanglement of the structural units. These trends in K and n were further confirmed by the index of thixotropy (IT) and complex modulus of shear elasticity (G ^* ) measurements. Received: 12 August 1996 Accepted: 7 January 1997     

Polymer-catalyzed hydrolysis of p-nitrophenyl butyrate in an oil/water emulsion

Catalysis of hydrolytic decomposition of p-nitrophenyl butyrate with the copolymer of N-vinylcaprolactam and N-vinylimidazole in an n-dodecane-water emulsion was studied. The reaction rate in the emulsion is higher than that in a solution containing no emulsified dodecane particles. The data obtained indicate that the reactions involving the surface-active substrate and catalyst can be accelerated by interfaces. Published in Russian in Izvestiya Akademii Nauk. Seriya Khimicheskaya, No. 12, pp. 2109–2111, December, 2006.     

Research of thermal decomposition kinetic characteristic of emulsion explosive base containing Fe and Mn elements

The kinetic characteristic of thermal decomposition of the Emulsion Explosive Base Containing Fe and Mn elements (EEBCFM) which was used to prepare nano-MnFe₂O₄ particles via detonation method was investigated by means of non-isothermal DSC and TG methods at various heating rates of 2.5, 5 and 7.5°C min⁻¹respectively under the atmosphere of dynamic air from room temperature to 400°C. The results indicated that the EEBCFM was sensitive to temperature, especially to heating rate and could decompose at the temperature up to 60°C. The maximum speed of decomposition (dα/dT)_m at the heating rate of 5 and 7.5°C min⁻¹ was more than 10 times of that at 2.5°C min⁻¹ and nearly 10 times of that of the second-category coal mine permitted commercial emulsion explosive (SCPCEE). The plenty of metal ions could seriously reduce the thermal stability of emulsion explosive, and the decomposition reaction in the conversion degree range of 0.0∼0.6 was most probably controlled by nucleation and growth mechanism and the mechanism function could be described with Avrami-Erofeev equation with n=2. When the fractional extent of reaction α>0.6, the combustion of oil phase primarily controlled the decomposition reaction.