ELECTRICAL RESISTIVITY,CRYSTALLIZATION AND MECHANICAL PROPERTIES OF POLYPROPYLENE/MULTI-WALLED CARBON NANOTUBE/CALCIUM CARBONATE COMPOSITES PREPARED BY MELT MIXING

Polypropylene(PP)/multi-walled carbon nanotube(MWCNT)/calcium carbonate(CaCO_3)composites are prepared by melt mixing using two types of CaCO_3 of different sizes.The electrical resistivities of the composites with the two types of CaCO_3 are all lower than those of the corresponding PP/MWCNT composites at various MWCNT loadings (1 wt%-5 wt%).The morphology of the composites is investigated by field emission scanning electron microscopy (FESEM).The crystallization behavior of PP in the composites is char...     

New (PP/EPR)/nano‐CaCO3 based formulations in the perspective of polymer recycling. Effect of nanoparticles properties and compatibilizers

Phase structure of composite polypropylene (PP)/ethylene–propylene–rubber (EPR)/coated nano‐CaCO₃ composites, used in the manufacture of bumpers, with and without compatibilizers has been investigated using scanning electron microscopy (SEM), dynamic mechanical analysis (DMA) mechanical tests, and differential scanning calorimetry (DSC). Blends of various compositions were prepared using a corotating twin‐screw extruder. The experimental results indicated that the dispersion of nanoparticles in (PP/EPR) depends on their surface (stearic acid and fatty acid coatings). In both cases, the final morphology is the core–shell structure in which EPR acts as the shell part encapsulating coated nano‐CaCO₃. In this case, EPR‐g‐MAH copolymer does not improve the interface between (PP/EPR) and nanoparticles but PEP propylene ethylene copolymer should be preferentially localized at the interface of PP and (EPR/nano‐CaCO₃) phases generating an improved adherence, which will ensure a better cohesion of the whole material. According to the nature of the compatibilizers and surface treatment, it is believed that the synergistic effect of both the EPR elastomer and CaCO₃ nanoparticles should account for the balanced performance of the ternary composites. Copyright © 2009 John Wiley & Sons, Ltd.     

Effects of electrically inert fillers on the properties of poly(<Emphasis Type="Italic">m</Emphasis>-xylene adipamide)/multiwalled carbon nanotube composites

The effects of three types of electrically-inert fillers, calcium carbonate (CaCO₃), talc and glass fiber (GF), on electrical resistivity, crystallization behavior and dynamic mechanical properties of poly(m-xylene adipamide) (MXD6)/multiwalled carbon nanotube (MWCNT) composites are investigated. The electrical resistivity of MXD6/MWCNT composites is significantly reduced with the addition of inert fillers due to the volume-exclusion effect that leads to increased effective concentration of MWCNTs in MXD6 matrix and also due to improved MWCNT dispersion. The crystallization temperature of MXD6 increases with the addition of MWCNTs, indicating that MWCNTs can act as nucleating agent and induce crystallization of MXD6. The incorporation of inert fillers has no further effect on crystallization behavior of MXD6, but significantly improves the storage modulus of MXD6/MWCNT composite, demonstrating that CaCO₃, talc and GF filled MXD6/MWCNT composites are very promising materials with not only improved electrical property but also excellent mechanical properties.     

对氨基苯磺酸两步法修饰多壁碳纳米管

用混酸处理多壁碳纳米管, 利用侧壁生成的羧酸基团, 在N,N-二环己基碳酰亚胺的作用下, 使对氨基苯磺酸接枝到碳纳米管表面. 以浓硫酸为磺化剂, 室温下制备了磺化聚醚醚酮(SPEEK). 然后采用溶液共混法制备了磺化聚醚醚酮/接枝多壁碳纳米管复合膜. 采用傅立叶变换红外光谱(FT-IR)、热重分析(TGA)、透射电镜(TEM)、拉曼光谱(Raman)等技术对碳纳米管的结构和性能进行了表征. 红外谱图表明对氨基苯磺酸上的氨基与碳纳米管表面的羧基发生了反应, 生成酰胺基团. 热重曲线表明碳管表面接枝的有机基团的比重达到40%. 拉曼光谱显示处理前后碳管的I_D/I_G值变化不大, 表明碳管的石墨结构的含量基本不变. 复合膜的力学性能测试结果表明, 对氨基苯磺酸接枝的碳管可以提高膜的拉伸强度.     

Novel synthesis of nano‐calcium carbonate (CaCO3)/polystyrene (PS) core–shell nanoparticles by atomized microemulsion technique and its effect on properties of polypropylene (PP) composites

Calcium carbonate (CaCO₃)/polystyrene (PS) nanoparticles (<100 nm) with core–shell structure were synthesized by atomized microemulsion technique. The polymer chains were anchored onto the surface of nano‐CaCO₃ through triethoxyvinyl silane (TEVS) as a coupling agent. Ammonium persulfate (APS), sodium dodecyl sulfate (SDS) and n‐pentanol were used as initiator, surfactant, and cosurfactant, respectively. Polymerization mechanism of core–shell latex particles was discussed. Encapsulation of nano‐CaCO₃ by PS was confirmed by using transmission electron microscope (TEM). Grafting percentage of core–shell particles was investigated by Thermogravimetric Analyzer (TGA). Nano‐CaCO₃/PS core–shell particles were characterized by Fourier transform infrared (FTIR) spectrophotometer and differential scanning calorimeter (DSC). The results of FTIR revealed existence of a strong interaction at the interface of nano‐CaCO₃ particle and PS, which implies that the polymer chains were successfully grafted onto the surface of nano‐CaCO₃ particle through the link of the coupling agent. In addition, TGA and DSC results indicated an enhancement of thermal stability of core–shell materials compared with the pure nano‐PS. Nano‐CaCO₃/PS particles were blended with polypropylene (PP) matrix on Brabender Plastograph by melt process with different wt% of loading (i.e. 0.1–1 wt%). The interfacial adhesion between nano‐CaCO₃ particles and PP matrix was significantly improved when the nano‐CaCO3 particles were grafted with PS, which led to increased thermal, rheological, and mechanical properties of (nano‐CaCO₃/PS)/PP composites. Scanning electron microscope (SEM) and atomic force microscope (AFM) images showed a perfect dispersion of the nano‐CaCO₃ particles in PP matrix. Copyright © 2011 John Wiley & Sons, Ltd.     

Influence of organo-clay on electrical and mechanical properties of PP/MWCNT/OC nanocomposites

The electrical, thermal and mechanical properties of nanocomposites, based on polypropylene (PP) filled by multi-walled carbon nanotubes (MWCNTs) and organo-clay (OC), were studied with the purpose of finding out the effect of OC on the microstructure of MWCNTs dispersion and PP/MWCNT/OC composites. It was found that addition of organo-clay nanoparticles improved nanotube dispersion and enhanced electrical properties of PP/MWCNT nanocomposites. Addition of organo-clay (MWCNT/OC ratio was 1/1) reduced the percolation threshold of PP/MWCNT nanocomposites from ?_c = 0.95 vol.% to ?_c = 0.68 vol.% of carbon nanotubes, while the level of conductivity became 2–4 orders of magnitude higher. The DSC and DMA analyses have shown that the influence of organo-clay on the thermal and mechanical properties of material was not significant in composites with both fillers as compared to PP/OC. Such an effect can be caused by stronger interaction of OC with carbon nanotubes than with polymer matrix.     

Studies of thermally stimulated current in polypropylene/calcium carbonate/surfactant systems

Thermally stimulated polarization (TSP) and depolarization (TSD) experiments have been performed with two grades of polypropylene and some respective CaCO₃-filled composites containing small amounts of nonionic surfactant (0–2 wt%). The effects of electrode blocking, electrode materials on the thermally stimulated currents, and reproducibility of the measurements have been studied. The effect of water vapor adsorbed from the ambient air on the AC dielectric properties and on the thermally stimulated polarization behavior has been determined.The addition of either CaCO₃ or surfactant to PP decreases the intensity of the _c depolarization current peak in the pre-melting region, while the presence of both components increases the current. Partial discharges are present in poly propylene/CaCO₃ composites under high voltages if neither water vapor nor a coherent surfactant layer is present at the matrix/filler interface.A short literature survey is presented on the TSC studies of polyolefins and their composites, and various mechanisms responsible for the observed changes are discussed, including interfacial polarization, trap redistribution through nucleation, and oriented adsorption.     

玻璃纤维对碳纳米管填充聚合物/热塑性聚氨酯共混体系导电性能的影响

研究了表面带有环氧基团的玻璃纤维(GF)对聚丙烯(PP)/热塑性聚氨酯(TPU)/多壁碳纳米管(MWCNT)、 聚甲基丙烯酸甲酯(PMMA)/TPU/MWCNT和聚乳酸(PLA)/TPU/MWCNT体系导电性能的影响. 研究结果表明, 未添加GF时, 由于MWCNTs选择性地分布在TPU分散相中, PP/TPU/MWCNT, PMMA/TPU/MWCNT和PLA/TPU/MWCNT材料的导电性能很差; 加入20%的GF使3个体系的电阻率均大幅度下降, 最高下降约13个数量级, 表明填充GF是一种具有普适性的改善以TPU为分散相的共混体系导电性能的有效方法. GF使体系电阻率降低的机理主要是形成了TPU包覆GF结构, 该结构可以看作长径比较高的导电棒, 可以有效协助导电通路的构建; 同时GF还起到了体积占位的作用, 提高了体系中导电组分在基体中的有效浓度.     

导电高分子PEDOT/PSS稳定的Pt3Co纳米粒子的制备及电、磁性

利用一步共还原法在导电高分子聚二氧乙基噻吩/聚对苯乙烯磺酸(PEDOT/PSS)水溶液中合成了磁性纳米复合物Pt₃Co-PEDOT/PSS. 利用透射电镜(TEM)、X射线衍射(XRD)、拉曼光谱、超导量子干涉仪(SQUID)对其进行了表征.结果表明Pt₃Co纳米粒子为面心立方结构(fcc), 粒子平均粒径为9.6 nm, 标准偏差为2.4 nm. 用旋转涂膜法制备的Pt₃Co-PEDOT/PSS薄膜导电率()在1.6～4.0 S/cm之间. 当温度在阻塞温度(T_B, 110.5 K)以上时, 纳米复合物Pt₃Co-PEDOT/PSS显示出超顺磁性, 低于T_B时呈铁磁性, 在5 K时其剩磁(M_r)和矫玩力(H_c)分别为4.1 emu/g和701 Oe(奥斯特).     

The influence of CaCO3 filler component on thermal decomposition process of PP/LDPE/DAP ternary blend

Polypropylene‐low density polyethylene (PP‐LDPE) blends involving PP‐LDPE (90/10 wt%.) with (0.06 wt%) dialkyl peroxide (DAP) and different amounts (5, 10, 20 wt%) of calcium carbonate (CaCO₃) were prepared by melt‐blending with a single‐screw extruder. The effect of addition of CaCO₃ on thermal decomposition process and kinetic parameters, such as activation energy and pre‐exponential factor of PP‐LDPE blend with DAP matrix, was studied. The kinetics of the thermal degradation of composites was investigated by thermogravimetric analysis in dynamic nitrogen atmosphere at different heating rates. TG curves showed that the thermal decomposition of composites occurred in one weight‐loss stage. The apparent activation energies of thermal decomposition for composites, as determined by the Tang method (TM), the Kissinger–Akahira–Sunose method (KAS), the Flynn–Wall–Ozawa method (FWO), and the Coats–Redfern (CR) method were 156.6, 156.0, 159.8, and 167.7 kJ.mol^?1 for the thermal decomposition of composite with 5 wt% CaCO₃, 191.5, 190.8, 193.1, and 196.8 kJ.mol^?1 for the thermal decomposition of composite with 10 wt% CaCO₃, and 206.3, 206.1, 207.5, and 203.8 kJ mol^?1 for the thermal decomposition of composite with 20 wt% CaCO₃, respectively. The most likely decomposition process for weight‐loss stages of composites with CaCO₃ content 5 and 10 wt% was an A_n sigmoidal type. However, the most likely decomposition process for composite with CaCO₃ content 20 wt% was an R_n contracted geometry shape type in terms of the CR and master plots results. It was also found that the thermal stability, activation energy, and thermal decomposition process were changed with the increase in the CaCO₃ filler weight in composite structure. Copyright © 2009 John Wiley & Sons, Ltd.     

Effects of coupling agents on mechanical and morphological behavior of the PP/HDPE blend with two different CaCO3

The main purpose of incorporating fillers, such as calcium carbonate, into blends of polyolefins is to decrease costs and change tensile and impact properties. Structural differences between both components give rise to the formation of large filler agglomerates in the polymer matrix, which influence the mechanical response of the material. Therefore, the coupling agents of the Lica 12 type at various concentrations was used to facilitate the link between filler and matrix (the latter consisting of PP/HDPE 80/20 wt). Filler was added to the PP/HDPE blend at a 30 wt.% concentration. Two types of calcium carbonate (CaCO₃) were used. These have different average sizes (3.0 and 1.8 μm) which were determined by means of laser diffraction techniques. In addition other coupling agents of the titanate type, such as Lica 09, Lica 01, zirconates ZN 12, and a 1:1 mixture of Lica 12 and Lica 01, were used. This study clearly demonstrated that the addition of the coupling agent to CaCO₃ modifies the mechanical properties of the PP/HDPE/CaCO₃ composites. Values of the mechanical properties indicate that due to its characteristics, each coupling agent gives rise to increases in a particular mechanical property. In the case of Lica 01 an increase was verified in Young’s modulus at 0.7 wt.% and in elongation at break at both concentrations (0.3 and 0.7 wt.%), whereas ZN 12 brought about an increase in elongation at break. The 1:1 mixture of Lica 12 and Lica 01 caused impact resistance of the blend of PP/HDPE with CaCO₃ to increase considerably.     

Annealing induced electrical conductivity jump of multi‐walled carbon nanotube/polypropylene composites and influence of molecular weight of polypropylene

Multi‐walled carbon nanotube (MWCNT)/polypropylene (PP) composites were prepared by a micro melt mixing process. As‐prepared composites had relatively low electrical conductivity due to the disruption of MWCNT network by strong shear. The electrical conductivity jumped to high values throughout an annealing process above the melting temperature of PP. The significant enhancement of electrical conductivity was influenced by annealing time, temperature, and content of MWCNTs. In particular, molecular weight of PP played an important role in affecting the conductivity enhancement. The molecular weight of PP was varied from 190,000 to 340,000 to examine its effect on the electrical conductivity. By comparing the conductivity enhancement behavior of composites with different molecular weight PPs and observing the morphology evolution during annealing, it was found that reaggregation of MWCNTs and the subsequent formation of MWCNT network during annealing are the main reasons for the jump of electrical conductivity. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010     

Studies on characterization of nano CaCO3 prepared by the in situ deposition technique and its application in PP‐nano CaCO3 composites

The elegant approach of in situ deposition technique was used for the synthesis of nano CaCO₃. the nanosize of particles was confirmed by the X‐ray diffraction (XRD) technique. Differential scanning calorimetry (DSC) was used for determination of the enthalpy. The nano CaCO₃ polypropylene (PP) composites were prepared by taking 2 and 10 wt % of different nanosizes (21–39 nm) of CaCO₃. Conversion of the α phase to β was observed in the case of 2 wt % of a 30‐nm sized amount of CaCO₃ in a PP composite. The decrement in ΔH and percent crystallinity, as well as the increment in melt temperature were recorded for 6 wt % nano CaCO₃ with a decrease in nanosize from 39 to 21 nm. The increment in tensile strength with an increase in the amount of nano CaCO₃ was observed, and the lower particle size showed greater improvement. The improvement in thermal and mechanical properties is because of the formation of a greater number of small spherulites uniformly present in the PP matrix. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 107–113, 2004     

Rheological and electrical properties of polypropylene/MWCNT composites prepared with MWCNT masterbatch chips

Melt compounded PP/MWCNT (polypropylene/multi-walled carbon nanotube) composites were prepared by diluting highly concentrated masterbatch chips. Maleic anhydride grafted polypropylene (PP-g-MAH) was used as a compatibilizer to promote dispersion and interaction of MWCNTs. Rheological properties were investigated with respect to the MWCNT and compatibilizer loadings, and related to morphological and electrical properties. As the MWCNT loading was increased, shear viscosity and yield stress were increased at low shear rate region because of increased interaction between MWCNT particles. When the MWCNT loading was low, MWCNT dispersion was improved by the PP-g-MAH compatibilizer because MWCNTs were wetted sufficiently due to the presence of the compatibilizer. However, rheological and electrical properties of highly concentrated MWCNT composites with the compatibilizer were not improved compared with PP/MWCNT composites without the compatibilizer because the compatibilizer did not provide sufficient wrapping of MWCNT particles. Electrical and morphological properties of PP/MWCNT composites were correlated with the rheological properties in steady and dynamic oscillatory shear flows.     

Toughness mechanism of polypropylene/elastomer/filler composites

The toughening mechanisms of polypropylene filled with elastomer and calcium carbonate (CaCO₃) particles were studied. Polypropylene/elastomer/CaCO₃ composites were prepared on a twin‐screw extruder with a particle concentration of 0–32 vol %. The experiments included tensile tests, notched Izod impact tests, scanning electron microscopy, and dynamic mechanical analysis. Scanning electron microscopy showed that the elastomer and CaCO₃ particles dispersed separately in the matrix. The modulus of the composites increased, whereas the yield stress decreased with the filler concentration. The impact resistance showed a large improvement with the CaCO₃ concentration. At the same composition (80/10/10 w/w/w), three types of CaCO₃ particles with average diameters of 0.05, 0.6, and 1.0 μm improved the impact fracture energies comparatively. The encapsulation structure of the filler by the grafting elastomer had a detrimental effect on the impact properties because of the strong adhesion between the elastomer and filler and the increasing ligament thickness. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1113–1123, 2005     

Multiwalled carbon nanotube promotes crystallisation while preserving co-continuous phase morphology of polycarbonate/polypropylene blend

The influence of multiwalled carbon nanotubes (MWCNTs) on phase morphology, lamellar structure, thermal stability, melting behaviour and isothermal crystallisation kinetics of polycarbonate/polypropylene (PC/PP) blend nanocomposites has been investigated. Both neat blends and PC/PP (60/40)/MWCNT nanocomposites were prepared by melt mixing method. Morphological analyses were performed by high-resolution X-ray micro-computed tomography and scanning electron microscopy. The co-continuous morphology of the blend was retained irrespective of MWCNT loading. In addition, a substantial refinement in the co-continuous structure was observed. Wide angle and small angle X-ray scattering studies were used to analyse the structural properties of the blend nanocomposites. The addition of MWCNT increases the long period of polypropylene. The influence of addition of MWCNT on the crystallisation temperature and equilibrium melting temperature (Tm°) of polypropylene was followed. The MWCNTs promote crystallisation rate of polypropylene in the blend nanocomposites.     

Preparation and crystallization behaviour of PP/PP-g-MAH/Org-MMT nanocomposite

The melt-direct intercalation method was employed to prepare polypropylene (PP)/maleic anhydride grafted polypropylene (PP-g-MAH)/organic-montmorillonite (Org-MMT), X-ray diffractometer was used to investigate the intercalation effect and crystallite size in composites and TEM micrograph to observe the dispersion of Org-MMT interlayers in polypropylene. The results showed that by introducing maleated polypropylene in PP/Org-MMT composite, macromolecule segments had intercalated into interlayer space of Org-MMT. As a result, Org-MMT interlayers were dispersed evenly in polypropylene and PP/PP-g-MAH/Org-MMT nanocomposite was synthesized. The crystallite size of nanocomposite perpendicular to the crystalline plane such as (0 4 0), (1 3 0), (1 1 1), (0 4 1) is smaller than that of pristine PP, which indicated that the crystallite size of PP in nanocomposite can be diminished by adding PP-g-MAH and Org-MMT in PP. Moreover, the nonisothermal crystallization kinetics of PP and PP/PP-g-MAH/Org-MMT nanocomposite was investigated by differential scanning calorimetry (DSC) with various cooling rates. The Avrami analysis modified by Jeziorny, Ozawa method and a method developed by Liu were employed to describe the nonisothermal crystallization process of these samples. The difference in the exponent n between PP and nanocomposite, indicated that nonisothermal kinetic crystallization corresponded to tridimensional growth with heterogeneous nucleation. The values of half-time, Z_c, F(T) and K(T) showed that the crystallization rate of composites was faster than that of PP at a given cooling rate.     

Uncross‐linked polypropylene (PP)/ethylene‐propylene‐diene (EPDM)/multi walled carbon nanotube (MWCNT) and dynamically vulcanized PP/EPDM/MWCNT nanocomposites

In this study, relatively large amounts of polypropylene (PP), ethylene‐propylene‐diene (EPDM), and multi‐walled carbon nanotube (MWCNT) were melt‐mixed with and without DCP. Dynamically vulcanized PP/EPDM (TPV)/MWCNT nanocomposites were prepared by two methods: the MWCNTs were added either before or after the dynamic vulcanization of the blends. The effects of composition, rotor speed, and dynamic vulcanization on their surface resistivity were investigated. The surface resistivity of uncross‐linked PP/EPDM/MWCNT nanocomposites increases with increasing the content of EPDM. At PP/EPDM (70/30 wt%) nanocomposite with 1.5 phr MWCNT, slightly lower surface resistivity is obtained by increasing the rotor speed during mixing. However, for PP/EPDM (50/50 wt%) and PP/EPDM (30/70 wt%) nanocomposites, surface resistivity decreases with increasing the rotor speed from 30 to 60 rpm. But further increase in rotor speed (90 rpm) leads to an increase of surface resistivity. When the MWCNTs were added after the dynamic vulcanization of the blends, the surface resistivity of TPV70/MWCNTnanocomposite is lower than that of uncross‐linked PP/EPDM/MWCNT nanocomposite. However, when the MWCNTs were added before the dynamic vulcanization of the blends, the surface resistivity of TPV70/MWCNT nanocomposite is >10¹² Ω/square. Copyright © 2010 John Wiley & Sons, Ltd.     

Rh(PPh3)3Cl/有机融盐催化烯烃硅氢加成反应

研究了Rh(PPh₃)₃Cl/二烷基咪唑六氟磷酸盐或烷基吡啶六氟磷酸盐催化三乙基氢硅烷与烯烃的硅氢加成反应. 实验结果表明, 二烷基咪唑六氟磷酸盐或烷基吡啶六氟磷酸盐的存在既有利于提高加成反应的转化率和β加成物的选择性, 又有利于反应结束后产物与催化剂的分离. C₁₆PyPF₆作为催化剂的载体, Rh(PPh₃)₃Cl催化苯乙烯与三乙基氢硅烷加成反应的转化率为95.7%, β加成物的选择性为87.8%, α加成物的选择性为0.001%, 脱氢加成产物的选择性为9.2%. 同时, 此催化剂重复使用7次以后仍具有较高的活性.     

In situ polymerization of methyl methacrylate/multi-walled carbon nanotube composites using cationic stearyl methacrylate copolymers as dispersants

Novel water-soluble amphiphilic copolymers (poly[(stearyl methacrylate)-stat-([2-(methacryloyloxy)ethyl] trimethyl ammonium iodide)]) for dispersing multi-walled carbon nanotubes (MWCNTs) were used to carry out in situ methyl methacrylate (MMA) polymerization. The morphology of the poly(methyl methacrylate)/MWCNT composites and the dispersion of the MWCNTs were analyzed by transmission electron microscopy. The dispersion of multi-walled carbon nanotubes in the composites was excellent for cationic SMA (stearyl methacrylate) copolymers, even at high MWCNT loading (6.0 wt.%). The mechanical properties and electrical and thermal conductivities of the composites were also analyzed. Mechanical properties were improved by MWCNTs; the strain at break values remained stable up to 6.0 wt.% MWCNT loading. Both electrical and thermal conductivities were improved by the addition of MWCNTs.