Mechanical properties of hybrid glass/sugar palm fibre reinforced unsaturated polyester composites

A research has been carried out to investigate the mechanical properties of composites made by hybridizing sugar palm fibre (Arenga pinnata) with glass fibre into an unsaturated polyester matrix. Hybrid composites of glass/sugar palm fibre were fabricated in different weight ratios of strand mat glass fibres: sugar palm fibres 4:0, 4:1, 4:2, 4:3, 4:4, and 0:4. The hybrid effects of glass and sugar palm fibre on tensile, flexural and impact properties of the composites were evaluated according to ASTM D5083, ASTM D790 and ASTM D256 respectively. Results have been established that properties of hybrid glass/sugar palm composites such as tensile strength, tensile modulus, elongation at break, toughness, flexural strength, flexural modulus and impact strength are a function of fibre content. The failure mechanism and the adhesion between fibres/matrix were studied by observing the scanning electron micrographs of impact fracture samples. In general, the incorporation of both fibres into unsaturated polyester matrix shows a regular trend of increase in the mechanical properties.     

Kapok/cotton fabric–polypropylene composites

Kapok/cotton fabric has been used as reinforcement for conventional polypropylene and maleic anhydride grafted polypropylene resins. Treating the reinforcement with acetic anhydride and sodium hydroxide has modified the fabric (fibres). Thermal and mechanical properties of the composites were investigated. Results show that fibre modification gives a significant improvement to the thermal properties of the plant fibres, whereas tests on the mechanical properties of the composites showed poor tensile strength. Mercerisation and weathering were found to impart toughness to the materials, with acetylation showing slightly less rigidity compared to other treatments on either the fibre or composites. The modified polypropylene improved the tensile modulus and had the least toughness of the kapok/cotton reinforced composites. MAiPP reinforced with the plant fibres gave better flexural strength and the same flexural modulus at lower fibre content compared with glass fibre reinforced MAiPP.     

Effect of on-line ultrasonic treatment on the properties of carbon fiber reinforced plastic composites

The strength, performance, and application of carbon fiber reinforced plastic (CFRP) composites are directly affected by the interfacial bonding between fiber and resin. Wet winding technology is a commonly used composite productive process, and improving interfacial bonding of composites by on-line treatment has always been the focus of attention. In this paper, an on-line ultrasonic treatment system is designed and realized, the resin content of prepregs is determined by the dissolution method; standard deviation and dispersion coefficient are also calculated. The surface morphology, internal structure of prepregs, and the component of resin are observed and analyzed using a Metallurgical Microscope, scanning electron microscope (SEM), and near infrared radiation spectra (NIRS). The strength and performance of prepregs [(tensile strength, bending strength, tensile modulus of elasticity, bending modulus of elasticity, and interlaminar shear strength (ILSS)] are also tested. The results show the on-line ultrasonic treatment system can effectively improve the interfacial bonding of CFRP composites and enhance the strength and performance of CFRP composites.     

Mechanical and morphological properties of injection-molded rice husk polypropylene composites

In this work, the investigation of the physical, mechanical, and morphological properties of the rice husk flour/polypropylene composites was performed utilizing various filler loadings and coupling agent. Five levels of filler loading (35, 40, 45, 50, and 55 wt%) were designed. In addition, to help the interaction between fiber and polypropylene matrix, struktol coupling agent was added to the composites. All of tensile strength, Young's modulus, flexural strength, flexural modulus, and impact strength properties of the composites were carried out. Moreover, the 50 wt% filler-loaded composites had optimum tensile strength, flexural strength, and flexural modulus, whereas the 35 wt% of filler loading case was the best regarding Young's modulus, flexural strength, flexural modulus, and impact strength. Furthermore, the scanning electron microscope results demonstrate that as filler loading increases, more voids and fiber pullout occur.     

Influence of plasma treatment on the adhesion between a polymeric matrix and natural fibres

The aim of this work is to study the influence of low-pressure plasma treatment on cellulose fibres to improve the adhesion between a polymeric matrix and natural fibres used as reinforcement. To evaluate fibre wettability, contact angle measurements were carried out on flax fibres after treatment with plasma under several conditions. Similarly, contact angle measurements were performed without plasma treatment. A comparison between all the samples led to the definition of the optimal plasma treatment conditions. Once the latter were determined, composite materials were prepared with treated and untreated flax fibres and a low-density polyethylene matrix. Composites, with different fibre contents (5 and 40%) and different fibre lengths (1 and 10 mm), were manufactured using a mixer and a hot plate press. The tensile strengths of the composites were assessed to determine optimal fibre content and length, and the plasma treatment effect was also quantified. It was found that the higher the fibre content, the higher the tensile strength, and the higher the Young’s modulus; however, fibre length did not affect tensile strength. Regarding plasma treatment, composites with treated fibres exhibited a considerably improved tensile strength and Young’s modulus. Plasma treatment effects were also studied by X-ray photoelectron spectroscopy and by differential scanning calorimetric. Finally, an analysis of the fibre surface and an interaction study between the matrix and the fibres was conducted with scanning electron microscopy.     

Influence of Nanoclay on the Mechanical Performance of Wild Cane Grass Fiber-Reinforced Polyester Nanocomposites

Natural fiber-reinforced nanocomposites were prepared by incorporating wild cane grass fiber and organically modified montmorillonite (MMT) nanoclay into polyester resin. The composites were formulated up to a maximum volume of fiber of approximately 40% and their mechanical properties were investigated. The mean tensile strength and tensile modulus of nanoclay-filled wild cane grass fiber composites are 6.3% and 18.3% greater than those of wild cane grass fiber composites, respectively, without addition of nanoclay at maximum percentage volume of fiber. The mean flexural strength of nanocomposites at maximum percentage volume of fiber was increased to a maximum of 221 Mpa and flexural modulus to 4.2 Gpa. The mean impact strength of nanoclay-filled wild cane grass fiber composites was increased to 376.7 J/m at maximum percentage volume of fiber. The weight loss of nanoclay-filled wild cane grass fiber/polyester composites was 30% and 22% less than that of composites without nanoclay at maximum percentage volume of fiber. The results indicated that the use of nanoclay showed significant improvement in all the mechanical properties of wild cane grass fiber-reinforced composites.     

Characterization of sugar palm (Arenga pinnata) fibres

The aim of this study was to characterize tensile and thermal properties of sugar palm (Arenga pinnata) fibres obtained from different heights (1, 3, 5, 7, 9, 11, 13, and 15?m) of sugar palm tree. This study has confirmed that in a mature sugar palm tree, degradation was occurred and altered the properties of its fibre. Fibres obtained at the area of live (green) palm frond were found to have a better tensile properties as a result of its optimum chemical composition especially cellulose, hemicelluloses and lignin. For the fibre obtained from the upper part of sugar palm tree, it shows slightly decreasing trend in tensile properties compared to mature fibres. It is due to the fibres are juvenile where their cell walls are progressively built up thus give slightly lower properties than matured fibres. For the fibre obtained from the area of dead palm frond, the fibres are considered to be degraded biologically. It is believed that polymeric chains in microfibrils were broken and their cellulose content was decreased which demonstrated inferior properties (tensile strength, modulus, elongation at break and toughness). The use of such fibre for application as reinforcing fibre in composite is not recommended since the strength of the fibre and composite will be reduced. There were four phases of decomposition of the fibres where the sequence of decomposition started with decomposition of moisture, followed by hemicelluloses, then cellulose and next is lignin while the ash was the last component left. The thermal degradation of these components were found in ranges of 45?C123, 210?C300, 300?C400, 160?C900 and 1723?°C, respectively. Thermogravimetric analysis and derivative thermogravimetric analysis curves showed that the fibre of 1?m showed higher thermal stability than the fibres of 3?C15?m. The different thermal stability for each fibre was due to different chemical compositions especially when the fibre containing high ash content which result in higher thermal stability.     

Effect of Oil Palm and Jute Fiber Treatment on Mechanical Performance of Epoxy Hybrid Composites

In this work, oil palm empty fruit bunch (EFB) and jute fibers were treated with 2-hydroxy ethyl acrylate (2-HEA) to improve interfacial bonding of oil palm EFB and jute fibers with epoxy matrix. Hybrid composites were fabricated by incorporation of modified oil palm EFB and jute fibers into an epoxy matrix by the hand lay-up technique. Mechanical (flexural and impact) and morphological properties of modified hybrid composites were measured. Results indicated that flexural and impact properties of modified fiber–reinforced hybrid composites improved as compared to untreated hybrid composites due to better fiber/matrix interfacial bonding, which was confirmed by scanning electron microscopy. We confirmed that treated oil palm/jute hybrid composite may be fabricated by advanced techniques such as resin transfer molding, extrusion, and injection molding for industrial applications in the automotive sector.     

Mechanical, thermal, and moisture absorption properties of nano-clay reinforced nano-cellulose biocomposites

In this research, fully environment-friendly, sustainable and biodegradable ‘green’ composites were fabricated. A novel material comprised of microfibrillated cellulose and laponite clay with different inorganic/organic ratios (m/m) was prepared. The composites were characterized by tensile, bending and water absorption tests as well as dynamic mechanical analysis. The morphologies of these nanocomposites were evaluated through scanning electron microscopy. Results showed considerable improvement of mechanical properties; specifically in elastic modulus, tensile strength and flexural modulus with the addition of nanoclay up to 7.5 wt% nano-clay. The modulus of elasticity increased significantly by about 26 % at 5 wt% nanocaly. The flexural modulus increased by about 90 % at 7.5 wt% nanoclay. However, with an increased load of clay in the nanocomposite, the mechanical properties decreased due to the agglomeration of excessive nanoclay. The storage modulus was significantly increased at high temperature with increasing the load of nanoclay.     

Mechanical Properties,Water Absorption,and Chemical Resistance of Napier Grass Fiber Strand–Reinforced Epoxy Resin Composites

Napier grass fiber strands were used as reinforcement to obtain composites with epoxy resin as matrix. To improve the surface, these fiber strands were treated with alkali solution. The composites were prepared by means of hand lay-up molding, then the effects of Napier grass fiber strand loading on mechanical properties such as tensile, flexural and impact, interfacial bonding, and chemical resistance were investigated. The composite with 20 wt.% Napier grass fiber strands gives excellent mechanical properties and chemical resistance, showing that it has the best bonding and adhesion of the composites. SEM micrographs of fractured and worn surfaces clearly demonstrate the interfacial adhesion between fiber and matrix. Alkali-treated Napier grass fiber strand–reinforced composites have better resistance to water and chemicals than the untreated fiber strand composites.     

Effect of ageing of sisal fibres on properties of sisal - Polypropylene composites

A composite laminate based on natural sisal fibre and polypropylene was prepared by compression moulding. The mechanical properties of the composite were assessed under tensile, flexural and impact loading. Changes in the stress-strain characteristics, yield stress, tensile strength, and tensile (Young's) modulus, due to ageing have been analysed. Important findings with the fresh and aged fibres and their behaviour in composites have been reported and analysed.     

Thermal,mechanical, and morphological properties of phenolic resin/silica hybrid ceramers

Phenolic resin/silica hybrid ceramers were prepared through sol–gel technology. Differential scanning calorimetry and thermogravimetric analysis methods were utilized to study the thermal properties of the fabricated hybrid ceramers. The results showed that the heat resistance of the ceramers was slightly higher than that of the phenolic resin. The hydrogen bonding occurring inside the hybrid ceramers was investigated by Fourier transform infrared. The results showed that the intermolecular hydrogen bonding between the phenolic resin and the silica was stronger than the intramolecular hydrogen bonding between the phenolic resin molecules themselves. Furthermore, the hybrid ceramers were utilized to fabricate carbon‐fiber‐reinforced composites. The fabricated ceramer composites possessed better flexural strength and flexural modulus than that fabricated from neat phenolic resin. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1699–1706, 2000     

Polymer blends based on epoxy resin and polyphenylene ether as a matrix material for high-performance composites

The application of poly(2,6-dimethyl-1,4-phenylene ether), PPE, as a matrix material for continuous carbon fibre reinforced composites has been studied. Due to the intractable nature of PPE melt impregnation is not feasible and a novel impregnation route, using epoxy resin as a reactive solvent, was developed. The introduction of epoxy resin results in enhanced flow and a reduced processing temperature, enabling the processing of PPE and the preparation of high quality composites. Upon curing, phase separation is initiated and epoxy resin is converted into a second phase. In composites, epoxy resin preferentially accumulates at the polar fibre surface, resulting in an epoxy layer around the fibres, providing a high level of interfacial adhesion. For a high fibre volume fraction (> 50%) this results in the ultimate morphology of epoxy coated fibres in a neat PPE matrix. Due to this unique morphology the composite materials reveal outstanding mechanical properties in terms of interlaminar toughness and impact performance.     

Mechanical properties of surface treated UHMWPE fiber and SiO2 filled PMMA composites

The hybrid reinforcement effect of surface‐treated UHMWPE fiber and SiO₂ on the mechanical properties of PMMA matrix composites was investigated. When UHMWPE fiber is introduced, the tensile strength of UHMWPE fiber‐reinforced composites sharply increases. The flexural modulus was enhanced with an increase in filler loading. Flexural modulus of the treated UHMWPE/SiO₂/PMMA composites was higher than that of the UHMWPE/PMMA and UHMWPE/SiO₂/PMMA composites. The outcome of the better interfacial bonding between the filler and the matrix is reflected in the improvement of the mechanical properties of the treated UHMWPE/SiO₂/PMMA composites. Copyright © 2017 John Wiley & Sons, Ltd.     

Mechanical Properties of Regenerated Cellulose Fibres for Composites

Summary: A broad variety of regenerated cellulose fibres was subjected to single fibre tensile tests in order to determine the modulus of elasticity, tensile strength, and failure strain. The results were compared to glass fibres and flax fibres, which are considered the most important technical and natural fibres, respectively. With regard to their modulus of elasticity and tensile strength, regenerated cellulose fibres showed clearly lower values than glass fibres, even when their low density was taken into account. The average modulus of elasticity and tensile strength of regenerated cellulose fibres was also lower than the values measured for flax fibres, but when variability was considered, both fibres performed similarly. In terms of interfacial shear strength with polypropylene, lyocell fibres performed significantly less well than sized glass fibre and ramie fibre. The most important difference between regenerated cellulose fibres and both glass and flax fibres is their high failure strain and thus high work to fracture. The high work to fracture of regenerated cellulose fibres makes them particularly useful for composite applications where high fracture toughness is required.     

Preparation and characterization of functionalized graphene oxide/carbon fiber/epoxy nanocomposites

Graphene oxide (GO) was functionalized using three different diamines, namely ethylenediamine (EDA), 4,4′-diaminodiphenyl sulfone (DDS) and p-phenylenediamine (PPD) to reinforce an epoxy adhesive, with the aim of improving the bonding strength of carbon fiber/epoxy composite. The chemical structure of the functionalized GO (FGO) nanosheets was characterized by elemental analysis, FT-IR and XRD. Hand lay-up, as a simple method, was applied for 3-ply composite fabrication. In the sample preparation, the fiber-to-resin ratio of 40:60 (w:w) and fiber orientations of 0°, 90°, and 0° were used. The GO and FGO nanoparticles were first dispersed in the epoxy resin, and then the GO and FGO reinforced epoxy (GO- or FGO-epoxy) were directly introduced into the carbon fiber layers to improve the mechanical properties. The GO and FGO contents varied in the range of 0.1–0.5 wt%. Results showed that the mechanical properties, in terms of tensile and flexural properties, were mainly dependent on the type of GO functionalization followed by the percentage of modified GO. As a result, both the tensile and flexural strengths are effectively enhanced by the FGOs addition. The tensile and flexural moduli are also increased by the FGO filling in the epoxy resin due to the excellent elastic modulus of FGO. The optimal FGO content for effectively improving the overall composite mechanical performance was found to be 0.3 wt%. Scanning electron microscopy (SEM) revealed that the failure mechanism of carbon fibers pulled out from the epoxy matrix contributed to the enhancement of the mechanical performance of the epoxy. These results show that diamine FGOs can strengthen the interfacial bonding between the carbon fibers and the epoxy adhesive.     

Development of continuous process enabling nanofibrillation of pulp and melt compounding

Microfibrillated cellulose (MFC), a mechanically fibrillated pulp mostly consisting of nanofibrils, is a very attractive material because of its high elastic modulus and strength. Although much research has been done on composites of MFC and polypropylene (PP), it has been difficult to produce such composites at an industrial level because of the difficulties in using MFC in such composites are not only connected to the polarity (that can be improved with compatibilizers), but also with the challenge to make a homogeneous blend of the components, and also the low temperature stability of cellulose that could cause problems during processing. We developed a new processing method which enables continuous microfibrillation of pulp and its melt compounding with PP. Never-dried kraft pulp and powdered PP were used as raw materials to obtain MFC by kneading via a twin-screw extruder. Scanning electron microscopy showed nano to submicron wide fibers entangled in the powdered PP. MFC did not aggregate during the melt compounding process, during which the water content was evaporated. Maleic anhydride polypropylene (MAPP) was used as a compatibilizer to reinforce interfacial adhesion between the polar hydroxyl groups of MFC and non-polar PP. We investigated the effect of MAPP content on the mechanical properties of the composite, which were drastically improved by MAPP addition. Needle-leaf unbleached kraft pulp (NUKP)-derived MFC composites had better mechanical properties than needle-leaf bleached kraft pulp (NBKP)-derived MFC composites. Injection molded NUKP-derived MFC composites had good mechanical and thermal properties. The tensile modulus of 50 wt% MFC composite was two times, and the tensile strength 1.5 times higher than that of neat PP. The heat distortion temperature of 50 wt% MFC content composite under 1.82 MPa flexural load was increased by 53 °C, from 69 to 122 °C. This newly developed continuous process using powder resin has the potential for application at an industrial level.     

芳纶纤维/SMPU-SiO2复合材料的界面性能研究

选用形状记忆聚氨酯(SMPU)和正硅酸乙酯(TEOS)为前驱体,固体酸对甲基苯磺酸(PTSA)为催化剂,利用空气中的水分为水解水源,通过溶胶-凝胶法原位制备了形状记忆聚氨酯与二氧化硅( SMPU-SiO2)杂化材料,并将杂化材料应用于芳纶纤维增强的柔性复合材料中,以期改善芳纶纤维与基体的界面性能.同时,针对芳纶纤维表面...     

Effect of Chemical Modifications of Fibers on Tensile Properties of Epoxy Hybrid Composites

Treatment of oil palm empty fruit bunch (EFB) and jute fibers is carried out by using 2-hydroxy ethyl acrylate (2-HEA) to increase the interfacial bonding of fibers with the epoxy matrix. Fourier transform-infrared (FT-IR) spectroscopy and scanning electron microscopy (SEM) were used to measure the change of surface composition of the fibers after treatment. Modified oil palm and jute fibers were used as reinforcements for epoxy matrix to fabricate hybrid composites by the hand lay-up technique. Tensile and morphological properties of hybrid composites were studied, and tensile properties of hybrid composites prepared from chemically treated oil palm/jute fibers were found to be better than those of untreated hybrid composites. SEM micrographs disclose that interfacial bonding between fiber and matrix significantly improved in the hybrid composites. Developed hybrid composites can be exploited as alternative materials for development of automotive and structural components instead of synthetic fiber–reinforced polymer composites.     

Effects of electrochemical and plasma treatments on carbon fibre surfaces

This paper summarizes the chemical changes induced on carbon fibre surfaces (examined by X-ray photoelectron spectroscopy, XPS) by a variety of electrochemical treatment in aqueous electrolytes together with the improvements in fibre/resin bonding in the corresponding composite materials. It was found that there was no correlation between the amount of chemical functionality introduced onto the fibre surface and the fibre/resin bond strength, i.e. chemical bonding does not play a major role in fibre resin adhesion. This does not rule out the possibility of chemical bonding between the fibre and resin—it simply implies that it is not the governing factor. It is suggested that the immediate surface concentration of chemical groups is too low to make a significant contribution. To tailor interfacial properties it would be desirable to promote chemical bonding between fibre and matrix. The use of a specially designed plasma treatment cell has led to an increase in the surface concentration of chemical groups ( C OH, hydroxyl) that have the potential to react chemically with the resin. By exploiting grazing angle data taken from XPS analysis, it is shown that changes in the chemical nature of the fibres only occurs in the outermost layers, whereas the electrochemical reaction proceeds well into the fibre sublayers. Selective introduction of nitrogen-containing functionality (such as amines,  NH₂) has been achieved. The reactivity towards a particular plasma is shown to be largely dependent on the structure of the fibre surface. The number of C/N groups produced on higher modulus fibres was undesirably low. Their concentration was increased by biasing the fibres to a negative potential (10–30 V) during plasma exposure.