POLYMERIZATION OF METHYL METHACRYLATE WITH ORGANOLANTHANIDES AS SINGLE-COMPONENT CATALYSTS*

 It was first found that Ind₂Y(μ-Et)₂AlEt₂ and Ind₂LnN(i-Pr)₂ (Ln = Y, Yb) exhibit extremely high catalytic activity in the polymerization of methyl methacrylate. The reactions can be carried out over a quite broad range of polymerization temperatures from -30 to 50℃. PMMA with high molecular weight (7.8 × l0^-5) and high isotacticity (94%) can be obtained by using Ind₂Y(μ-Et)₂AlEt₂, and narrow molecular weight distribution (M_w/M_n < 1.5) can be obtained by using Ind₂LnN(iPr)₂(Ln = Y, Yb).     

Photoinduced ATRP of acrylonitrile with aniline as photoinitiator

Photo-mediated atom transfer radical polymerization (ATRP) of acrylonitrile (AN) was carried out at 25°C in N,N-dimethyl formamide (DMF) with aniline as photoinitiator. Polyacrylonitrile (PAN) with predictable average molecular weight and narrow molecular weight distribution was synthesized with 2-Bromopropionitrile (BPN) as ATRP initiator and FeCl₃·6H₂O/Triphenylphosphine (PPh₃) as the catalyst. The obtained kinetics showed that the photoinduced Fe-mediated ATRP of AN provided a route to synthesize well defined PAN with narrow molecular weight distribution (M_w/M_n). The living character of photoinduced Fe-mediated ATRP of AN was verified by the linear increase of molecular weights with monomer conversion and the molecular weights are in good agreement with the theoretic values. In addition, the chain extension experiments were successfully conducted under the same conditions. The periodic light on-off process was investigated for the photoinduced Fe-mediated ATRP of AN. The obtained PAN was characterized by ¹H nuclear magnetic resonance and gel permeation chromatography. The brominated PAN was used to perform chain-extension with AN as macroinitiator in order to verify the living nature of photoinduced ATRP of AN-Br.     

SET‐LRP of acrylonitrile catalyzed by tin powder

Sn(0)‐mediated single electron transfer‐living radical polymerization (SET‐LRP) of acrylonitrile (AN) with carbon tetrachloride (CCl₄) as initiator and hexamethylenetetramine (HMTA) as ligand in N, N‐dimethylformamide (DMF) was studied. The polymerization obeyed first order kinetic. The molecular weight of polyacrylonitrile (PAN) increased linearly with monomer conversion and PAN exhibited narrow molecular weight distributions. Increasing the content of Sn(0) resulted in an increase in the molecular weight and the molecular weight distribution. Effects of ligand and initiator were also investigated. The block copolymer PAN‐b‐polymethyl methacrylate with molecular weight at 126,130 and polydispersity at 1.36 was successfully obtained. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Samarium powder as catalyst for SET‐LRP of acrylonitrile in 1,1,1,3,3,3‐hexafluoro‐2‐propanol for control of molecular weight and tacticity

Samarium powder was applied as a catalyst for single electron transfer‐living radical polymerization (SET‐LRP) of acrylonitrile (AN) in 1,1,1,3,3,3‐hexafluoro‐2‐propanol (HFIP) with 2‐bromopropionitrile as initiator and N,N,N′,N′‐tetramethylethylenediamine as ligand. First‐order kinetics of polymerization with respect to the monomer concentration, linear increase of the molecular weight with monomer conversion, and the highly syndiotactic polyacrylonitrile (PAN) obtained indicate that the SET‐LRP of AN could simultaneously control molecular weight and tacticity of PAN. An increase in syndiotacticity of PAN obtained in HFIP was observed compared with that obtained by SET‐LRP in N,‐N‐dimethylformamide (DMF). The syndiotacticity markedly increased with the HFIP volume. The syndiotacticity of PAN prepared by SET‐LRP of AN using Sm powder as catalyst in DMF was higher than that prepared with Cu powder as catalyst. The increase in syndiotacticity of PAN with Sm content was more pronounced than the increase in its isotacticity. The block copolymer PAN‐b‐polymethyl methacrylate (52,310 molecular weight and 1.34 polydispersity) was successfully prepared. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Synthesis of well‐defined polyacrylonitrile by ICAR ATRP with low concentrations of catalyst

Acrylonitrile (AN) was polymerized by initiators for continuous activator regeneration (ICAR) atom transfer radical polymerization (ATRP). The effect of the ligand, tris(2‐pyridylmethyl)amine (TPMA) and N,N,N',N'‐tetrakis(2‐pyridylmethyl)ethylenediamine (TPEN), in the Cu‐based catalyst, the amount of catalyst, several alkyl halide initiators, targeted degree of polymerization, and amount of azobisisobutyronitrile (AIBN) added were studied. It was determined that the best conditions utilized 50 ppm of CuBr₂/TPMA as the catalyst and 2‐bromopropionitrile (BPN) as the initiator. This combination resulted in 46% conversion in 10 h and polyacrylonitrile (PAN) with the narrowest molecular weight distribution (M_w/M_n = 1.11–1.21). Excellent control was maintained after lowering the catalyst loading to 10 ppm, with 56% conversion in 10 h, experimental molecular weight closely matching the theoretical value, and low dispersity (M_w/M_n < 1.30). Catalyst loadings as low as 1 ppm still provided well‐controlled polymerizations of AN by ICAR ATRP, with 65% conversion in 10 h and PAN with relatively low dispersity (M_w/M_n = 1.41). High chain end functionality (CEF) was confirmed via ¹H NMR analysis, for short PAN chains, and via clean chain extensions with n‐butyl acrylate (BA). © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 1961–1968     

Living polymerization of propylene and 1-hexene using bis-Cp type metallocene catalysts

To check the possibility of living polymerization with a biscyclopentadienyl metallocene, propylene polymerization was conducted by Cp₂ZrMe₂ at –78°C or Cp₂HfMe₂ at –50°C using B(C₆F₅)₃ and AlOct₃ as a cocatalyst. The polymer yield increased linearly with polymerization time. The polypropylene obtained showed narrow molecular weight distribution (M_w/M_n 1.04–1.15). In addition, the number-average molecular weight increased in proportion to the polymerization time. It was, thus, found that living polymerization of propylene proceeds with the catalyst systems at a very low temperature. Isospecific living polymerization of 1-hexene also proceeded with the rac-(et)Ind₂ZrMe₂ catalyst at –78°C.     

β-CYCLODEXTRIN REGULATED STEREOREGULARITY AND MOLECULAR WEIGHT IN INCLUSION POLYMERIZATION OF ACRYLONITRILE

Polyacrylonitrile (PAN) polymers were prepared by inclusion polymerization of the monomer using various molar equivalents of β-cyclodextrin (β-CD). Stereoregular (isotactic, atactic and syndiotactic) distributions of the prepared PAN polymers were determined from terminal model Bernoullian statistics using ¹³C-NMR data. With an increase in acrylonitrile (AN): β-CD ratios, the proportion of isotactic polymers increased. Also, T_g increased along with degradation temperature at higher AN: β-CD ratios. However, molecular weight of the polymers prepared was lower at an AN: β-CD ratio of 10:1, but was found to be larger than the control at an AN: β-CD ratio of 20:1.     

Ethylene and propylene polymerization with bis(indenyl)zirconium/Mao catalytic systems modified by sterically demanding alcohols

Ethylene and propylene polymerization using Ind₂ZrCl₂ and Ind₂Zr(CH₃)₂/MAO catalytic systems modified by the sterically demanding bridged alicyclic alcohols, adamantan‐1‐ol, adamantan‐2‐ol, 2‐methyladamantan‐2‐ol, and fenchyl alcohol, was investigated. Lower alcohols like isopropanol completely deactivate the system, whereas in the case of catalysts modified by these voluminous alcohols only a slight decrease in the catalytic activity proportional to alcohol/metallocene molar ratio was observed. The addition of the modifiers gives rise to polymers with higher molecular weights than the nonmodified systems, but no structural changes in the polyethylenes were observed. The addition of the sterically demanding alcohols to the reaction medium changes the regioregularity of polypropylenes, but does not significantly influence their stereoregularity, at 30 °C. Propylene–ethylene copolymers containing up to 8.6% of ethylene units derived from 1,3‐insertion and significant amount of rr‐centered pentads were obtained by single‐monomer polymerization of propylene with Ind₂ZrCl₂/MMAO/adamantan‐1‐ol, at 70 °C. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 4248–4259, 2005     

Synthesis of high molecular weight and narrow molecular weight distribution poly(acrylonitrile) via RAFT polymerization

Well‐defined polyacrylonitrile (PAN) of high viscosity‐average molecular weight (M_η = 405,100 g/mol) was successfully synthesized using reversible addition‐fragmentation chain transfer polymerization. The polymerization exhibits controlled characters: molecular weights of the resultant PANs increasing approximately linearly with monomer conversion and keeping narrow molecular weight distributions. The addition of 0.01 equiv (relative to monomer acrylonitrile) of Lewis acid AlCl₃ in the polymerization system afforded the obtained PAN with an improved isotacticity (by 8%). In addition, the influence of molecular weights and molecular weight distributions of PANs on the morphology of the electrospun fibers was investigated. The results showed that, under the same conditions of electrospinning, average diameter (247–1094 nm) of fibers increased with molecular weights of PANs, and it was much easier to get “uniform” diameter fibers while using PANs with narrow molecular weight distributions as the precursor of electrospinning. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Effect of reaction medium on copolymerization of acrylonitrile and methyl acrylate

The copolymerization of acrylonitrile (AN) with methyl acrylate (MEA) has been investigated in three types of polymerization, i.e., emulsion polymerization in water with a water-soluble initiator, suspension polymerization in water with an oil-soluble and water-insoluble initiator, and solution polymerization in dimethyl sulfoxide (DMSO). Monomer reactivity ratios at 50°C. for AN and MEA are found to be r₁ = 0.78 ± 0.02, r₂ = 1.04 ± 0.02 in emulsion polymerization; r₁ = 1.02 ± 0.02, r₂ = 0.70 ± 0.02 in DMSO solution polymerization; r₁ = 0.75 ± 0.05, r₂ = 1.54 ± 0.05 in suspension polymerization. The large differences found in the reactivity ratios may be attributed to the different ratio of concentration of two monomers in the loci of polymerization. Chemically, AN is somewhat more reactive than MEA as shown by the reactivity ratios in DMSO. In the case of the suspension polymerization, the MEA/AN ratio in the polymer particles in which polymerization occurs may be higher than that in the total phase. Experimental results of the emulsion polymerization show that the emulsion polymerization of AN occurs both in the particles and in water. In addition, rates of the copolymerization of AN with MEA have also been investigated.     

Reverse Atom Transfer Radical Polymerization of Acrylonitrile Catalyzed by FeCl3/Lactic Acid

Reverse atom transfer radical polymerization (RATRP) of acrylonitrile (AN) was carried out using azobisisobutyronitrile (AIBN) as initiator, ferric trichloride anhydrous (FeCl₃)/lactic acid (LA) as catalyst system; a ratio of FeCl₃/LA was 1:2 gave the best control. RATRP of AN with N,N-dimethylformamide (DMF) as solvent gave the moderate polymerization rate and the narrowest polydispersity index (PDI). When FeCl₃ was replaced by CuBr₂, RATRP of AN showed a longer induction period. When Cu was added to the CuBr₂-based catalyst system, the induction period was reduced. ¹H-NMR spectra of PAN verified the possibility of controlled/living polymerization for future chain extension.     

Radiation-Induced Polymerization and Pressure-Volume Behavior of Acrylonitrile at High Pressure

Radiation-induced polymerization and pressure-volume (P-V) measurements of acrylonitrile (AN) were studied up to 8000 kg/cm² in the temperature range of 6–72°C. P-V isotherms of AN have several small breaks, A phase diagram of AN was obtained from the breaking pressures and temperatures. Liquid phases were named L_I, L_II, and L_III, from low to high pressure. The polymerization behavior and volume contraction on polymerization changed in L_I, L_II, and L_III. The difference in entropy between original and activated states decreased with increasing pressure at the same phase, but increased with phase change in L_I to L_II and L_II to L_III. It was concluded from these results and from IR data on PAN that molecular packing of AN in liquid changed in L_I, L_II, and L_III. In L_II and L_III, AN molecules aligned in a less suitable geometry for polymerization than in L_I.     

AGET ATRP of acrylonitrile using 1,1,4,7,10,10‐hexamethyltriethylenetetramine as both ligand and reducing agent

Atom transfer radical polymerization using activators generated by electron transfer (AGET ATRP) of acrylonitrile (AN) initiated by ethyl 2‐bromoisobutyrate was approached for the first time using 1,1,4,7,10,10‐hexamethyltriethylenetetramine (HMTETA) and 1,1,4,7,7‐pentamethyldiethylenetriamine (PMDETA) as both ligand and reducing agent. AGET ATRP of AN with HMTETA as both ligand and reducing agent was better controlled than with PMDETA as both ligand and reducing agent under the same experimental conditions. With an increase content of HMTETA, the polymerization provided an accelerated reaction rate and a broader polymer molecular weight distribution. The rate of polymerization with DMF as solvent was faster than with acetonitrile, cyclohexanone, toluene, and xylene as solvents. The polymerization apparent activation energy was calculated to be 45.7 kJ mol^?1. The end functionality of polyacrylonitrile (PAN) was confirmed by ¹H NMR spectroscopy. The living feature of PAN was verified by chain extensions of PAN with methyl methacrylate and AN. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 128–133, 2010     

Linear and comb‐like acrylonitrile/N‐isopropylacrylamide copolymers synthesized by the combination of RAFT polymerization and ATRP

We describe the synthesis of three novel thermoresponsive copolymers of acrylonitrile (AN) with N‐isopropylacrylamide (NIPAM) by a combination of reversible addition‐fragmentation chain transfer (RAFT) polymerization and atom transfer radical polymerization (ATRP). Linear copolymer polyacrylonitrile (PAN)‐b‐PNIPAM was directly prepared by RAFT polymerization. Comb‐like copolymers were synthesized by ATRP using brominated AN/2‐hydroxyethyl methacrylate copolymers as macroinitiators, which were prepared by RAFT polymerization. FT‐IR, NMR, and GPC were employed to characterize the synthesized copolymers. Results indicate that the polymerization processes can be well controlled and the resultant copolymers have well‐defined structures as well as narrow polydispersity. Then dense films were fabricated from these thermoresponsive copolymers and the surface wettability was evaluated by water contact angle measurements at different temperatures. It is found that the surface wettability is temperature‐dependant and both the transition temperature and decrement of water contact angle are affected by the copolymer shapes as well as the length of PNIPAM blocks. Considering the excellent fiber‐ and membrane‐forming properties of PAN‐based copolymers, the obtained thermoresponsive copolymers are latent materials for functional fibers and membranes. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 92–102, 2009     

Photoinduced electron transfer-reversible addition-fragmentation chain transfer (PET-RAFT) polymerization of acrylonitrile in miniemulsion

Photoinduced electron transfer-reversible addition-fragmentation chain transfer (PET-RAFT) polymerization of acrylonitrile (AN) in miniemulsion was reported. PET-RAFT polymerization of acrylonitrile (AN) was successfully accomplished with 4-cyanopentanoic acid dithiobenzoate (CPADB) as chain transfer agent (CTA), sodium dodecyl sulfate (SDS) as emulsifier, hexadecane (HD) as co-stabilizer and TiO₂ as photocatalyst at 25?°C. The linear first-order kinetic plots were observed in miniemulsion with different amounts of SDS. Excellent temporal control was demonstrated by switching between ON/OFF states multiple times, and the prepared PAN macro-CTA was used successfully to perform the chain extension experiments, indicating high retention of chain end functionality. Furthermore, the obtained PAN was amidoximated with NH₂OH·HCl. The Cd²⁺ was extracted with amidoxime (–C(NH₂)=NOH) from aqueous solutions. The maximum adsorption of 98.6% Cd²⁺ with 400?mg of the adsorbent was observed at pH 6.0 and an initial Cd²⁺concentration of 4?mmol/L.     

Synthesis of polyacrylonitrile mediated by manganese(III) acetylacetonate (Mn(acac)3) and 2‐cyanoprop‐2‐yl dithionaphthalenoate

2‐Cyanoprop‐2‐yl dithionaphthalenoate (CPDN) was successfully used as the chain transfer agent to prepare polyacrylonitrile in combination with manganese(III) acetylacetonate (Mn(acac)₃) as the initiator. The novel polymerization exhibited well “living”/controlled characteristics. The polymerization behavior was revealed to comply with features of reversible addition–fragmentation chain transfer polymerization process. Mn(acac)₃ played a key role as the initiator rather than the radical trapping agent in polymerization and exhibited better control performance than azo‐initiator. The narrowest molecular weight distribution was 1.31 under the condition of [AN]₀:[Mn(acac)₃]₀:[CPDN]₀ = 200:1:0.025 and AN:DMF = 1:1 (V/V). Various feed ratios of Mn(acac)₃ and CPDN were also investigated in detail. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 1305–1309     

ARGET ATRP of acrylonitrile with ionic liquid as reaction media and 1,1,4,7,7‐pentamethyldiethylenetriamine as both ligand and reducing agent in the presence of air

[C₁₂mim][BF₄], [C₈mim][BF₄], and [C₄mim][BF₄] were first applied as reaction media for atom transfer radical polymerization using activators regenerated by electron transfer (ARGET ATRP) of acrylonitrile (AN) with 1,1,4,7,7‐pentamethyldiethylenetriamine (PMDETA) as both ligand and reducing agent in the presence of air. The rate of polymerization in [C₁₂mim][BF₄] was considerably faster than in [C₈mim][BF₄] and [C₄mim][BF₄]. ARGET ATRP of AN in [C₁₂mim][BF₄] were better controlled than in [C₈mim][BF₄] and [C₄mim][BF₄] under the same experimental conditions. With an increase in the content of PMDETA, the polymerization provided an accelerated reaction rate and a broader polymer molecular weight distribution. A slow polymerization rate and a broad polydispersity index were observed using TMEDA instead of PMDETA as both ligand and reducing agent. There was an obvious induction period with CuCl₂ instead of CuBr₂ as catalyst. Well‐defined PAN‐b‐PMMA with higher molecular weight at 104,560 and relatively broader distribution at 1.35 was successfully prepared with PAN as macroinitiator via ARGET ATRP in [C₁₂mim][BF₄] in the presence of air. The resultant fibers were obtained with the fineness at 1.17dtex and the tenacity at 6.03cN · dtex^?1. Copyright © 2010 John Wiley & Sons, Ltd.     

High molecular weight and low dispersity polyacrylonitrile by low temperature RAFT polymerization

High molecular weight polyacrylonitrile (PAN) with low dispersity has been successfully synthesized utilizing reversible addition‐fragmentation chain transfer (RAFT) polymerization. A comprehensive study was performed to understand the influence of reaction temperature, RAFT agent structure, and [M]₀:[CTA]₀[I]₀ on the polymerization kinetics, molecular weight, and dispersity. Enhanced control is attributed to reduction of side reactions by conducting the polymerization at lower temperature, and optimizing the radical exchange between active and dormant states via appropriate selection of RAFT agent and initiator. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 553–562     

POLYACRYLONITRILE PRECURSORS FOR CARBON FIBER WITH IMIDOCARBOX YLIC ACID UNITS: COPOLYMERIZATION OF ACRYLONITRILE WITH MALEIMIDOBENZOIC ACID

ABSTRACT

4-Maleimidobenzoic acid (MBA) was explored as a comonomer in polyacrylonitrile (PAN) precursors for carbon fiber. The copolymerization of acrylonitrile (AN) with MBA was carried out in DMF. The reactivity of MBA was considerably less than that of AN, which was manifested as a negative reactivity ratio for the former. The r _MBA- values from ?0.24 to ?0.33 and r _AN values of 1.07 were obtained by Kelen-Tudos and extended Kelen-Tudos methods. The penultimate reactivity ratios were determined by both linear and non-linear methods. The values were r ₁=0.0093, r ₁′=0.0132, r ₂=1.063 and r ₂′=1.625. The relative MBA concentration in the copolymer decreased drastically on enhancing its content in the monomer mixture. The penultimate model could satisfactorily explain the feed-copolymer composition profile for the whole composition range. MBA caused a decrease in the apparent copolymerization rate and molecular weight in agreement with the observed trends in the reactivity ratios. A statistical prediction of monomer sequences based on reactivity ratios implied that MBA existed as a lone monomer unit between the long sequences of AN units. This sequence distribution is suited for the efficiency of MBA in cyclisation reaction, which stabilizes PAN during its pyrolysis. Optimum thermal stabilization effect and char yield were observed for copolymers with around 3 mol% MBA in the chain.     

Atom transfer radical copolymerization of acrylonitrile and ethyl methacrylate at ambient temperature

Copolymerization of acrylonitrile (AN) and ethyl methacrylate (EMA) using copper‐based atom transfer radical polymerization (ATRP) at ambient temperature (30 °C) using various initiators has been investigated with the aim of achieving control over molecular weight distribution. The effect of variation of concentration of the initiator, ligand, catalyst, and temperature on the molecular weight distribution and kinetics were investigated. No polymerization at ambient temperature was observed with N,N,N′,N′,N″‐pentamethyldiethylenetriamine (PMDETA) ligand. The rate of polymerization exhibited 0.86 order dependence with respect to 2‐bromopropionitrile (BPN) initiator. The first‐order kinetics was observed using BPN as initiator, while curvature in first‐order kinetic plot was obtained for ethyl 2‐bromoisobutyrate (EBiB) and methyl 2‐bromopropionate (MBP), indicating that termination was taking place. Successful polymerization was also achieved with catalyst concentrations of 25 and 10% relative to initiator without loss of control over polymerization. The optimum [bpy]₀/[CuBr]₀ molar ratio for the copolymerization of AN and EMA through ATRP was found to be 3/1. For three different in‐feed ratios, the variation of copolymer composition (F_AN) with conversion indicated toward the synthesis of copolymers having slight changes in composition with conversion. The high chain‐end functionality of the synthesized AN‐EMA copolymers was verified by further chain extension with methyl acrylate and styrene. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 1975–1984, 2006