Rheology of nanofibrillated cellulose/acrylate systems for coating applications

In this work, the suitability of nanofibrillated cellulose (NFC) as a novel component for wood coatings has been evaluated. NFC was prepared from two different wood pulps with a high pressure homogeniser and a grinder, depending on the initial fibre size of the two pulps. The fibrillation process was monitored using viscosity measurements and scanning electron microscopy. Viscosity measurements were found to be a suitable, reliable and especially fast and easy method for process monitoring, optimization and quality assessment of the NFC fibrillation process. NFC was mixed with four different waterborne acrylic polymer emulsions and analysed regarding its rheological behaviour. The viscosity of the acrylate–NFC suspensions was dominated by the NFC, whereas the polymer type was of minor importance at the tested concentrations. The viscosity increased exponentially after NFC addition and consequently the viscosity of such suspensions would be precisely adjustable in the considered shear range. During accelerated storage at elevated temperatures, the general flow behaviour did not change; only a slight viscosity increase was observed. The study shows that rheology is an important issue that has to be taken into account when applying NFC as additive in water based coating systems and that NFC is suitable as component for coating applications.     

Effect of xylan in hardwood pulp on the reaction rate of TEMPO-mediated oxidation and the rheology of the final nanofibrillated cellulose gel

alkali-washed nanofibrillated cellulose (NFC) samples, obtained from hardwood kraft pulp, with different amounts of retained xylan were prepared to study the influence of xylan on the water-retention properties of NFC suspensions. In this study, NFC was produced using an oxoammonium-catalyzed oxidation reaction that converts the cellulosic substrate to a more highly oxidized material via the action of the nitroxide radical species 2,2,6,6-tetramethylpiperidine-1-oxyl. Reduction of the xylan content in NFC was achieved by cold alkali extraction of kraft pulp. The pulps were then oxidized to a set charge under constant chemical conditions, and the reaction time was determined. The xylan content of the feed pulp was found to have a large negative influence on the oxidation rate of the pulp, as the oxidation time shortened when xylan was removed, from 220 min (for 25.2 % xylan content) to 28 min (for 7.3 % xylan content). Following fibrillation by homogenization, the swelling of the NFC was determined by a two-point solute exclusion method. The distribution of hemicellulose over the fibril surface was observed by atomic force microscopy. Xylan was found to be distributed unevenly over the surface, and its presence increased the water immobilized within flocs of NFC, i.e., so-called network swelling. The swelling of the NFC had a large impact on its rheology and dewatering. Comparison of the morphological and swelling properties of the suspensions with their rheological and dynamic dewatering behavior showed that reducing the xylan content in NFC results in a weaker gel structure of the nanocellulose suspension. The results indicate that most of the water is held by the swollen structure by means of xylan particles trapped within the hemicellulose layer covering the fibril surface. Samples with high xylan content had high shear modulus and viscosity and were difficult to dewater.     

Flow‐induced particle orientation and rheological properties of suspensions of organoclays in thermoplastic resins

The influence of nano‐scale particles on the viscoelastic properties of polymer suspensions is investigated. We have developed a simulation technique for the particle orientation and polymer conformation tensors to study various features of the suspensions. The nano‐particles are modeled as thin rigid oblate spheroid particles and the polymers as FENE‐P type viscoelastic and Newtonian fluid. Both interparticle and polymer‐particle interactions have been taken into account in our numerical computations. The nonlinear viscoelastic properties of nanocomposites of layered silicate particles in non‐Newtonian fluids are examined at the start‐up of shear flow and are interpreted using the model to examine the effects of model parameters as well as flow conditions on particle orientation, viscosity, and first normal stress difference of the suspensions. We have studied the microstructure of polymer‐clay nanocomposites using X‐ray diffraction (XRD) scattering and transmission electron microscopy (TEM). The rheology of these nanocomposites in step‐shear is shown to be fairly well predicted by the model. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 2003–2011, 2010     

Carboxymethylated nanofibrillated cellulose: effect of monovalent electrolytes on the rheological properties

The effect of the ionic strength on the properties of a carboxymethylated nanofibrillated cellulose (NFC) system was investigated through rheological studies. It was shown that homogenization of pulp suspensions containing a high amount of a monovalent electrolyte leads to the production of NFC systems displaying a lower magnitude in the rheological response as compared with systems prepared at lower ionic strengths conditions. It was further shown that increasing the ionic strength of NFC suspensions after their manufacturing also results in a lowering of the rheological response. The decreased rheological response in the former case was postulated to be caused by a lowering of the delamination deficiency of the homogenization process, due to decreased swelling of the carboxymethylated pulp, caused by the screening of the charges. In the latter case (post-addition of the electrolyte), the lowering of the rheological response was postulated to be due to the compression of the electrostatic double layer, when the electrostatic repulsion between the charged fibrils diminished in the presence of the electrolyte.     

Carboxymethylated nanofibrillated cellulose: rheological studies

The rheological properties of carboxymethylated nanofibrillated cellulose (NFC), investigated with controlled shear rate- and oscillatory measurements, are reported for the first time. It was shown that the rheological properties of the studied system are similar to those reported for other NFC systems. The carboxymethylated NFC systems showed among other things high elasticity and a shear thinning behaviour when subjected to increasing shear rates. Further, the shear viscosity and storage modulus of the system displayed power-law relations with respect to the dry content of the NFC suspension. The exponential values, 2 and 2.4 respectively, were found to be in good agreement with both theoretical predictions and published experimental work. Furthermore, it was found that the pulp consistency at which NFC is produced affects the properties of the system. The rheological studies imply that there exists a critical pulp concentration below which the efficiency of the delamination process diminishes; the same adverse effect is also observed when the critical concentration is significantly exceeded due to a lower energy input during delamination.     

Reinforcing effect of carboxymethylated nanofibrillated cellulose powder on hydroxypropyl cellulose

Bionanocomposites of hydroxypropyl cellulose (HPC) and nanofibrillated cellulose (NFC) were prepared by solution casting. The various NFC were in form of powders and were prepared from refined, bleached beech pulp (RBP) by mechanical disintegration, optionally combined with a pre- or post mechanical carboxymethylation. Dynamic mechanical analysis (DMA) and tensile tests were performed to compare the reinforcing effects of the NFC powders to those of their never-dried analogues. For unmodified NFC powders an inferior reinforcing potential in HPC was observed that was ascribed to severe hornification and reagglomeration of NFC. In contrast, the composites with carboxymethylated NFC showed similar behaviors, regardless of the NFC suspensions being dried or not prior to composite preparation. SEM characterization confirmed a homogeneous dispersion of dried, carboxymethylated NFC within the HPC matrix. These results clearly demonstrate that drying of carboxymethylated NFC to a powder does not decrease its reinforcing potential in (bio)nanocomposites.     

Nanofibrillated cellulose: properties reinvestigated

The scientific publications on nanofibrillated cellulose (NFC) were reviewed in the light of recent developments in the field of characterization of NFC, and the evolving understanding of the material. This led to several insights, which challenged few of the established assumptions with regard to e.g. rheological properties of NFC suspensions, and factors affecting tensile strength and barrier properties of NFC films. The realizations may promote the wider application of nanofibrillated celluloses.     

The influence of shear on the dewatering of high consistency nanofibrillated cellulose furnishes

This paper demonstrates a way to utilize the rheological properties of high consistency microfibrillated and nanofibrillated cellulose (MFC and NFC) based furnishes for improved dewatering. This is relevant to a new manufacturing platform that is being developed to form composite webs from suitable mixtures of MFC or NFC, traditional pulp fibres and pigments. The studied furnishes were evaluated in the consistencies range of 5–15 % with an MCR 300 rheometer and an immobilization cell. This setup enables us to characterize the rheology of the samples before and during the dewatering process. Classical rheological methods are used to characterise MFC and NFC furnishes. Yield stress as an indicator of the flocculated network strength was found to increase with the consistencies, following the increase in elastic moduli, which indicated a gel-like strongly flocculated matrix. The shear thinning properties of furnishes are observed to follow the Oswald’s rheological model on a wide range of shear rates. It was found that when the MFC and NFC furnishes were dewatered under vacuum conditions, the final solids content was increased with application of shear. This behaviour is more pronounced for furnishes which contained the more swollen NFC (higher WRV, i.e. higher zeta potential). This effect is further exemplified by the change of the complex and dynamic viscosities during the dewatering. The shear rate, the fibre content, and the furnish consistencies were also found to influence the dewatering rate.     

Effects of the degree of surface modification on the rheological responses of precipitated silica suspensions in benzyl alcohol

Two types of precipitated silica powders modified by poly (dimethylsiloxane) (PDMS) were suspended in benzyl alcohol and their rheological properties were investigated as a function of silica volume fraction, φ. The suspensions were classified into sol, pre-gel, and gel states based on the increase in φ. An increase in the degree of surface modification by PDMS caused gelation at higher φ. Plots of apparent shear viscosity against shear rate in the sol and pre-gel states of highly modified silica suspensions showed weak shear thickening behavior, while the same plots for silica suspensions with a low modification level exhibited shear thinning behavior. The dynamic moduli of hydrophobic suspensions in the pre-gel and gel states were dependent on the surface modification: the storage modulus G′ was larger than the loss modulus G″ in the linear region and these moduli increased with increasing φ, irrespective of the silica powder. The linear region of the φ range for the precipitated silica suspensions was wider than that for the fumed silica powders modified by PDMS suspended in benzyl alcohol, while the G′ value in the linear region for the precipitated silica suspensions was less than those for the fumed silica suspensions.     

The role of MFC/NFC swelling in the rheological behavior and dewatering of high consistency furnishes

The influence of swelling on the rheological and dewatering properties of high consistency nanocellulose based furnishes is considered. Different consistencies of suspensions (1–4 %) and furnishes (5–15 %) were prepared made of two distinctly different grades of nanocellulose containing, micro fibrillated (MFC) and nanofibrillated (NFC) cellulose, and systematic comparison between the rheological and dewatering parameters was conducted. The characterization of the rheological and dewatering properties was performed with a stress controlled rheometer combined with an immobilization cell in parallel plate geometry, as well as with an independent gravimetric dewatering device. The surface charge of nanofibrillated cellulose was found to influence the rheological and dewatering properties of the evaluated suspensions and furnishes due to its impact on swelling and effectively bound water. Due to the complex behavior of the novel materials, the immobilization times were difficult to determine from the changes in the damping factor, as often used for coating colors. Instead, we propose a modified method for determination of immobilization times based on a rheological analysis adopting the rate of change in viscoelastic loss factor over time, d(tan δ = G′′/G′)/dt, describing the critical point(s) in the ratio of the viscous to elastic stress response moduli. With this approach we show that it is possible to characterize immobilization of these materials incorporating the concept of the combined physical interactions of the components and the non-removable bound water, without requiring a direct measure of the nanocellulose surface swelling. Based on the results, we hypothesize that fibrillar swelling impacts the dewatering of MFC and NFC suspensions, and furnishes containing them, by an interfiber pore connectivity blocking/sealing mechanism, which effectively defines the immobilization of the material matrix at the end point of free water extraction caused by the physical blocking imposed by the remaining bound water.     

Rheological characterization of fibrillated cellulose suspensions via bucket vane viscometer

This paper discusses the practical application of a bucket vane viscometer in the characterization of novel nanofibrillated cellulose suspensions. Specifically, we use two different grades of nanocellulose, Masuko grinded and TEMPO oxidized ones. We work at the consistency range of 1–2.3 % w/w. We find, in agreement to more accurate rheometer based experiments, that both these materials behave in a highly non-linear manner. Thus, as we discuss in this paper, using a wide gap device necessitates the use of a correction algorithm in the conversion of the angular velocity to global shear rate to access the materials intrinsic, geometry independent, flow behavior. Furthermore, from the application viewpoint, we find that the classically measured low shear rate viscosity is not a good quantity to characterize these materials.     

Role of Electrostatic Repulsion on the Viscosity of Bidisperse Silica Suspensions

The flow behavior of bidisperse aqueous silica suspensions has been studied at different electrolyte concentrations as a function of shear rate, total volume fraction of the particles, and volume ratio of small to large particles. It is shown that the range of the electrostatic repulsion plays an important role in determining the viscosity of the suspension. Binary mixtures of particles of longer range repulsive forces showed higher viscosities than the suspensions of shorter range electrostatic interactions. Bimodal suspensions of long-range interactions showed non-Newtonian behavior over wider ranges of shear due to the deformation of the ionic cloud around the particles, which is larger in these systems. The viscosity of bimodal suspensions used in this study was scaled with respect to the viscosity of the related monosized systems and the viscosity of one bimodal suspension at a fixed total volume fraction of the particles, employing our earlier scaling method. The model normalizes the effect of colloidal forces by introducing a scaling factor that collapses the data into a single curve for bimodal suspensions of a particular size ratio, and it is shown that the model is valid for systems with both short-range and long-range repulsive forces. Copyright 1999 Academic Press.     

Shear-Induced Changes in Rheological Reponses and Neutron Scattering Properties of Hydrophobic Silica Suspensions at Low Silica Concentrations

Rheological responses of hydrophobic fumed silica powders, whose surface silanol groups were modified by hexadecane, suspended in 1,4-dioxane at lower silica concentrations than 6.8 vol% have been investigated as a function of the silica concentration. Transient shear stress behavior before attaining the steady-state shear stress could be classified into three regimes as follows, irrespective of the silica concentration: at the lower shear rates than ca. 0.3 s^?1 a stress overshoot was observed, at the shear rate ranges from 0.3 to 30 s^?1 sustained oscillations in shear stresses were exhibited and these oscillations were first observed for the suspensions at the low particle concentrations, and beyond the shear rate of 30 s^?1 a sigmoid decrease of the shear stress with increasing time, that is, structural breakdown, was observed. At the steady state the silica suspensions showed shear thickening. Small angle neutron scattering (SANS) measurements of the silica suspension under shear flow provided that changes in the SANS intensities were well correlated with the shear thickening behavior. However, shear thinning behavior at higher shear rates did not cause any changes in the SANS intensities.     

Some applications of the AMPC model of the shear yield stress of particulate fluids

The AMPC structural model of shear yield stress of single component suspensions is extended to three important rheological phenomena encountered in particulate fluids. These are shear yield stress of multi-component systems, time dependent shear yield stress of thixotropic suspensions, and compressive yield stress of particulate fluids. The shear yield stress of multi-component suspensions is modeled by summing the interparticle interactions due to all possible combinations of particle sizes and solid constituents. The time dependent shear yield stress of thixotropic muds is simulated by invoking the proportionality between yield stress and interparticle bond density across the shear plane. The compressive yield stress of particulate fluids is calculated by assuming that consolidation occurs by shear but at a narrower gap between the particles. The ability of the model to describe these diverse phenomena reasonably well seemingly validates its basic premise, namely, a 3-dimensional space-filling network of particles whose mechanical properties can be estimated from the theory of strength of particulate assemblage.     

The state of carboxymethylated nanofibrils after homogenization-aided dilution from concentrated suspensions: a rheological perspective

The rheological properties of a carboxymethylated (D.S. ≈ 0.1) nanofibrillated cellulose (NFC) were investigated at different solid contents. The critical overlap concentration was determined to be in the range between 0.04 and 0.07 % (w/w) using shear stress versus shear rate measurements. From the critical overlap concentration using the simple Mason excluded volume formalism, the apparent aspect ratio was estimated to be 75 [at a critical overlap concentration of 0.04 % (w/w)]. The aspect ratio of the NFC system was also estimated by using the Einstein–Simha equation together with the intrinsic viscosity value of the system (corrected for the electroviscous effects). The obtained value was found to be around 80, which is in good agreement with the value obtained from the excluded volume calculation. Further, by combining oscillatory measurements and the equation of Shankar et al. the apparent fibril length was determined to be 4 µm. As the production of NFC through homogenization occurs at concentrations far above the critical overlap concentration an NFC-gel is constituted by a severely entangled structure. The disentanglement of the fibrils is therefore difficult and the employed dilution method was found not to lead to fully liberated nanofibrils, which was also indicated by atomic force microscopy-imaging.     

Investigation of shear thinning behavior and microstructures of MWCNT/epoxy and CNF/epoxy suspensions under steady shear conditions

This report investigates the steady-state viscosities of multiwall carbon nanotube (MWCNT)/epoxy and carbon nanofiber (CNF)/epoxy suspensions with varying filler concentrations under different shear rates at various temperatures. In situ observation of filler networks suggests the build-up of shear induced MWCNT and CNF agglomerates at low shear rates, which correlates with the measured shear thinning behavior. The agglomeration process in MWCNT/epoxy suspensions is enhanced at lower shear rates in the case of higher temperatures, whereas, at high shear rates, both nano-fillers show good dispersion. Shear thinning behavior is observed for both types of fillers, and shear thinning exponential parameters are evaluated as a function of filler content. The shear thinning exponent increases in conjunction with increase in filler content, but it is found to saturate at a specific value, independently of filler material. Finally, the micromechanical elasticity-based analogy model is applied to the prediction of steady state shear viscosity of suspensions at higher shear rates with the assumption of complete dispersion and alignment of individual nano-fillers in suspensions. The predicted viscosities and the experimental data at higher shear rates are compared. The results conclude that fairly good agreement can be seen for the cases of CNF/epoxy suspensions at lower temperatures, whereas MWCNT/epoxy suspensions and CNF/epoxy suspensions at higher temperatures show discrepancy between the prediction and the experimental data.     

Preparation and characterization of water-redispersible nanofibrillated cellulose in powder form

Water-redispersible, nanofibrillated cellulose (NFC) in powder form was prepared from refined, bleached beech pulp (RBP) by carboxymethylation (c) and mechanical disintegration (m). Two routes were examined by altering the sequence of the chemical and mechanical treatment, leading to four different products: RBP-m and RBP-mc (route 1), and RBP-c and RBP-cm (route 2). The occurrence of the carboxymethylation reaction was confirmed by FT-IR spectrometry and ¹³C solid state NMR (¹³C CP-MAS) spectroscopy with the appearance of characteristic signals for the carboxylate group at 1,595 cm⁻¹ and 180 ppm, respectively. The chemical modification reduced the crystallinity of the products, especially for those of route 2, as shown by XRD experiments. Also, TGA showed a decrease in the thermal stability of the carboxymethylated products. However, sedimentation tests revealed that carboxymethylation was critical to obtain water-redispersible powders: the products of route 2 were easier to redisperse in water and their aqueous suspensions were more stable and transparent than those from route 1. SEM images of freeze-dried suspensions from redispersed RBP powders confirmed that carboxymethylation prevented irreversible agglomeration of cellulose fibrils during drying. These results suggest that carboxymethylated and mechanically disintegrated RBP in dry form is a very attractive alternative to conventional NFC aqueous suspensions as starting material for derivatization and compounding with (bio)polymers.     

Structure of electrorheological fluids under an electric field and a shear flow: experiment and computer simulation

It is known that macroscopic properties of colloidal suspensions are often determined by the microstructure of the particles in the suspensions, depending on the interparticle, Brownian, and hydrodynamic (if any) forces. We take electrorheological (ER) fluids as an example. By using a computer simulation and an experimental approach, we investigate the structure of ER fluids subjected to both an electric field and a shear flow. The microstructure evolution from random structure, to chains, and then to stable lamellar patterns, observed in the experiments, agrees very well with that obtained in the simulations. It is shown that the formation of such lamellar patterns originates from the difference between the dipole moment induced in the particles suspended in the ER fluids without shear and the one with shear. The results on the relaxation process of structural formation and the internal structure of layers are also presented. Thus, it seems possible to achieve various structures and hence desired macroscopic properties of colloidal suspensions by adjusting external fields and, simultaneously, a shear flow.     

Effect of residual lignin and heteropolysaccharides in nanofibrillar cellulose and nanopaper from wood fibers

Unbleached (UN), oxygen-delignified and fully-bleached (FB) birch fibers with a residual lignin content of ca. 3, 2 and <1 %, respectively, were used to produce nanofibrillated cellulose (NFC) and nanopaper by using an overpressure device. The tensile index, elongation and elastic modulus of nanopaper were compared and the effect of residual cell wall components accessed. Under similar manufacturing conditions, UN NFC produced nanopaper with a density of 0.99 g/cm³, higher than that from FB NFC (0.7 g/cm³). This translated in much lower air permeability in the case of UN nanopaper (1 and 11 mL/min for UN and FB samples, respectively). Fundamentally, these observations are ascribed to the finer fibrils produced during microfluidization of UN fibers compared to those from lower yield counterparts (AFM roughness of 8 and 17 nm and surface areas of 124 and 98 m²/g for NFC from UN and FB fibers, respectively). As a result, values of stress at break and energy absorption of nanopaper from high yield fibers are distinctively higher than those from fully bleached NFC. Interactions of water with the surface and bulk material were affected by the chemical composition and structure of the nanofibrils. While UN nanopaper presented higher water contact angles their sorption capacity (and rate of water absorption) was much higher than those measured for nanopaper from FB NFC. These and other observations provided in this contribution are proposed to be related to the mechanoradical scavenging capacity of lignin in high shear microfluidization and the presence of residual heteropolysaccharides.     

Improving titanium dioxide dispersion in water through surface functionalization by a dicarboxylic acid

In this work, we show evidence of improving the dispersion of titanium dioxide particles in water. This is observed in the titanium dioxide-water colloid by the shear-thinning flow behavior in rheological measurements induced by the functionalization of a glutaric acid layer on the surface of titanium dioxide particles. The characterization of the layer was achieved by using infrared spectroscopy and ^13?C nuclear magnetic resonance. Rheological measurements corroborated that functionalization of TiO₂ particles decreases the rheological properties such as viscosity measurements at a constant shear rate in two orders of magnitude compared with the pure TiO₂ in suspensions. We present the results as a novel strategy to limit the formation of agglomerates in these colloidal suspensions, and this will be of great use in applications in the paints field and printing technologies.