Mechanical and thermal characterization of sisal fiber reinforced polylactic acid composites

The advantages of green composites are including, but not limited to their environmental friendly nature, lightweight, reduction of production energy and costs, and recyclability. This work focuses on the mechanical, thermal, and dynamic mechanical properties of biocomposites. For that purpose, biosourced polymers were used, namely polylactic acid (PLA) and sisal fiber, and biocomposites were extruded and then injection molded with different contents of sisal fibers (5%, 10%, 15%). The results show that the increase of the rate of reinforcement improves the mechanical and dynamic mechanical properties of the biocomposites made. By the increase of the sisal fiber content, the degree of crystallinity of the matrix was increased from 47% to 61%, as sisal fibers were acted as a nucleating agent for the PLA.     

Improvement in mechanical and thermal properties of polylactic acid biocomposites due to the addition of hybrid sisal fibers and diatomite particles

Hybrid sisal fibers (HSFs) were made by mixing untreated sisal fibers with alkali-treated sisal fibers (ASFs), and the HSFs were blended with polylactic acid (PLA) matrix. Then the diatomite particles were added into the PLA/HSFs composite to make PLA/HSFs/diatomite composite. The effect of these two fillers on mechanical and thermal properties was investigated. The results showed that the reinforcing effect of HSFs was better than ASFs. Mechanical and thermal properties (especially the impact strength and crystallinity) of PLA/HSFs were higher than that of PLA/ASFs. The addition of diatomite further improved the mechanical and thermal properties of PLA composites.     

Study on the evaluation of mechanical and thermal properties of natural sisal fiber/general polymer composites reinforced with nanoclay

Composite materials, made by replacing traditional materials, are used because of their capability to produce tailor-made, desirable properties such as high tensile strength, low thermal expansion, and high strength to weight ratio. The need for the development of new materials is essential and growing day by day. The natural sisal/general polymer (GP) reinforced with nanoclay composites has become more attractive due to its high specific strength, light weight, and biodegradability. In this study, sisal–nanoclay composite is developed and its mechanical properties such as tensile strength, flexural strength, and impact strength are evaluated. The interfacial properties, internal cracks, and internal structure of the fractured surface are evaluated using scanning electron microscope. The thermal disintegration of composites are evaluated by thermogravimetric analysis. The results indicate that the incorporation of nanoclay in sisal fiber/GP can improve its properties and can be used as a substitute material for glass fiber-reinforced polymer composites.     

Enzyme degradability of benzylated sisal and its self‐reinforced composites

To produce natural polymer based composite materials, sisal fibers were slightly benzylated and then molded into sheets. Because the modified skin portions of the fibers acquired certain thermoplasticity and the unmodified core parts remain constant, the resultant composites fall into the category of self‐reinforced ones. The present article is devoted to the evaluation of the materials biodegradability with the help of cellulase. It was found that the inherent biodegradability of plant fibers is still associated with the benzylated sisal and the molded composites, as characterized by structural variation, weight loss and deterioration of mechanical performance of the materials. Reaction temperature and time, pH value of the enzyme solution, and dosage of the enzyme had significant influences on the decomposition behavior of the materials. In principle, the enzymolysis of sisal and its self‐reinforced composites is a diffusion‐controlled process. Due to the insusceptibility of lignin to cellulase and the hindrance of it to the cellulase solution, the degradation rates of the materials are gradually slowed down with an increase in time. Copyright © 2003 John Wiley & Sons, Ltd.     

Mechanical properties of natural rubber nanocomposites reinforced with cellulosic nanoparticles obtained from combined mechanical shearing,and enzymatic and acid hydrolysis of sisal fibers

In a previous work (Siqueira et al. 2010b) the preparation of cellulosic nanoparticles from sisal fibers using different processing routes, viz. a combination of mechanical shearing, acid and enzymatic hydrolysis was reported. It was shown that the pre-enzymatic hydrolysis treatment of bleached sisal pulp helps the preparation of well individualized rod-like nanocrystals. An amorphous polymer (natural rubber—NR) was chosen as model matrix to investigate the effect of these nanoparticles on the thermo-mechanical properties of nanocomposites. Both tensile tests and dynamic mechanical analyses showed improved stiffness for all nanocomposites. The enzymatic treatment allowed production of a huge range of cellulosic nanoparticles which provided completely different mechanical properties to NR matrix.     

Impact of surface adaptation and Acacia nilotica biofiller on static and dynamic properties of sisal fiber composite

Nowadays, the awareness of the public along with strict legitimate forces over the use of polymers, the manufacturing and automotive industries started using the renewable materials. Since, natural fiber reinforced composites play vital role in developing lightweight structural materials, this study focuses on utilizing sisal fiber as reinforcement in polyester matrix along with natural filler. The influence of fiber length and fiber volume fraction on the mechanical properties of sisal fiber was studied initially. Test results revealed that the composite with 20?mm fiber length and 20-volume fraction composite has better mechanical properties. Furthermore, the effect of fiber surface modification has been analyzed using various chemical solutions such as NaOH, KMnO₄, stearic acid, and maleic acid. Of these, NaOH treatment enhances the mechanical properties of composite compared to all other cases. Finally, the influence of Acacia nilotica, a natural filler addition into the alkali-treated sisal fiber composite has been evaluated by mechanical and dynamic mechanical properties. It is found that the addition of natural filler and surface treatment has enhanced the properties of composites due to their synergetic effect. This effect improves the adhesion and uniform stress transfer among the reinforcements. The fiber surface morphology was evaluated using micrographs obtained from scanning electron microscope.     

A novel adaptive neuro-fuzzy inference system model to predict the intrinsic mechanical properties of various cellulosic fibers for better green composites

In this work a novel adaptive neuro-fuzzy inference system model has been developed for the prediction of the intrinsic mechanical properties of various cellulosic natural fibers to enhance their selection for better green composite materials. The model combined modeling function of the fuzzy inference system with the learning capability of the artificial neural network. The developed model was built up based on experimental mechanical properties of various cellulosic fiber types commonly used for natural fiber reinforced composites, and the rules have been generated directly from the experimental data. The developed model was capable of predicting all of Young's modulus, ultimate tensile strength, and elongation at break properties from only two intrinsic properties of fibers namely; cellulose and moisture content. The adaptive neural fuzzy inference system (ANFIS) structure included five layers to realize the establishment and calculation of each model. The system architecture included the fuzzy input layer, product layer, normalized layer, de-fuzzy layer and total output layer. Results have been revealed that the model’s predictions were highly in agreement with other experimentally gained properties when compared with experimental results for verifying the approach. The accuracy of the developed model would enhance predicting other cellulosic fiber properties to develop better natural fiber composites in the near future.

     

Renewable resources as reinforcement of polymeric matrices: composites based on phenolic thermosets and chemically modified sisal fibers

Lignocellulosic materials can significantly contribute to the development of composites, since it is possible to chemically and/or physically modify their main components, cellulose, hemicelluloses and lignin. This may result in materials more stable and with more uniform properties. It has previously been shown that chemically modified sisal fibers by ClO(2) oxidation and reaction with FA and PFA presented a thin coating layer of PFA on their surface. FA and PFA were chosen as reagents because these alcohols can be obtained from renewable sources. In the present work, the effects of the polymeric coating layer as coupling agent in phenolic/sisal fibers composites were studied. For a more detailed characterization of the fibers, IGC was used to evaluate the changes that occurred at the sisal fibers surface after the chemical modifications. The dispersive and acid-base properties of untreated and treated sisal fibers surfaces were determined. Biodegradation experiments were also carried out. In a complementary study, another PFA modification was made on sisal fibers, using K2Cr2O(7) as oxidizing agent. In this case the oxidation effects involve mainly the cellulose polymer instead of lignin, as observed when the oxidation was carried out with ClO(2). The SEM images showed that the oxidation of sisal fibers followed by reaction with FA or PFA favored the fiber/phenolic matrix interaction at the interface. However, because the fibers were partially degraded by the chemical treatment, the impact strength of the sisal-reinforced composites decreased. By contrast, the chemical modification of fibers led to an increase of the water diffusion coefficient and to a decrease of the water absorption of the composites reinforced with modified fibers. The latter property is very important for certain applications, such as in the automotive industry.     

Bioinspired Green Composite Lotus Fibers

Owing to the growing global environmental problems, demands for environmentally friendly, fully biodegradable sustainable composites have substantially increased across various industries. Inspired by the composite structure of cocoon silk, we fabricated a fully green composite fiber (GCF) that is based on the lotus fiber (LF) and a biodegradable polymer, namely poly(vinyl alcohol) (PVA). After the formation of cross‐linkages between the LF and PVA, the mechanical properties of this bioinspired GCF had substantially improved. In particular, the specific mechanical properties are superior to those of cocoon silk and other natural fibers. These findings suggest that LFs may be used as reinforcement materials for the fabrication of bulk green materials for various industries, such as the textile, medical, automobile, and aerospace industries.     

Mechanical properties of interlayer hybrid textile composite materials based on modified aramid and UHMWPE fabrics

Aramid fibers and ultra-high molecular weight polyethylene (UHMWPE) fibers lack active surface functional groups, and the surface is smooth, limiting their practical application in textile composite materials. In this study, zinc oxide nanorods were used to grow on aramid fibers surfaces, and oxygen plasma followed by treatment with a silane coupling agent was used to modify UHMWPE fibers. The effects of surface modification on the surface morphology and composition, and mechanical properties of fibers and composites were investigated. The mechanical response of interlayer hybrid textile composite materials based on modified aramid and UHMWPE fabrics was examined. The results reveal that surface roughness, active surface functional groups, and wettability that can be controlled by treatment conditions and parameters are important for improving interface adhesion. In addition, the interlayer hybridization pattern as a result of using dissimilar layer materials and altering stacking sequence has a great impact on the mechanical behavior of hybrid textile composite materials.     

Investigating the mechanical performance deterioration of Mediterranean cellulosic cypress and pine/polyethylene composites

The synergy of the materials physical characteristics, performance and recyclability become vital for industrial sustainability. However, finding a suitable cellulosic fiber type to form potential cellulosic-based composite and investigating performance deteriorations are of paramount importance to expand sustainable design possibilities for various applications. In this work investigations of the mechanical performance deterioration of both Mediterranean cellulosic pine and cypress fibers are experimentally investigated. This was achieved by utilizing the fibers with polyethylene matrix to reveal their potential capabilities for industrial applications. Numerous composites with various parameters like fiber types, fiber loading, fiber size, and reinforcement conditions were designed to study several characteristics of the cellulosic composites, their mechanical performance deteriorations, as well as determining the optimal fiber loading condition for each particular studied mechanical property of the composites. Results demonstrate that mechanical properties are significantly changed with fiber loading. In addition, the failure mode in the high fiber loading composites is an obvious indication of the improper or ineffective load transfer between the matrix and the cellulosic fiber. Moreover, it is revealed here that the performance of cypress fibers with polyethylene matrix is much better than that of pine for the considered properties with reference to the neat polyethylene matrix. The overall performance of both types of fibers with polyethylene clearly demonstrates that the performance of cypress fibers is much better than that of pine for all considered properties.     

Ecofriendly Biocomposites from Natural fibers: Mechanical and Weathering study

Increasing environmental concerns and depletion of petroleum resources has forced researchers around the globe to find new green materials. In the present research work, a particular interest was focused on the effective use of lignocellulosic natural fibers as reinforcement using polymer resin as a novel matrix. Green composites were prepared using the compression molding technique with different fiber contents. The physicomechanical and thermal characteristics of the different composite samples were investigated as a function of fiber contents. The results obtained suggest that the properties of the polymer matrix are positively affected by the incorporation of natural cellulosic fibers.     

Effect of fiber surface treatments on the essential work of fracture of HDPE-continuous henequen fiber-reinforced composites

Lignocellulosic fibers, such as henequen, sisal, coconut fiber (coir), jute, palm and bamboo, have been used as reinforcement materials for different thermosetting and thermoplastic resins because of their attractive physical and mechanical properties. Unlike the traditional engineering fibers, e.g. glass and carbon fibers, and mineral fillers, these lignocellulosic fibers are able to impart certain benefits such as low density, less machine wear, no health hazards, and a high degree of flexibility to the composite. The last attribute is especially true because these lignocellulosic fibers will bend rather than fracture, like glass fibers do, during processing of the composite. The mechanical properties and fracture behavior of a natural fiber reinforced polymer composite depend, not only on the properties of constituents, but also on the properties of the region surrounding the fiber, known as the interphase, where the stress transfer takes place. Moreover, the tailoring of the interphase by means of surface treatments, and carefully characterizing it, gives a better understanding of the performance of natural-fiber reinforced composites. The fracture toughness resulting from the use of natural fibers as reinforcing materials is quite different between ductile and brittle polymers, as well as between quasi-static and impact loading rates. The aim of this paper is to study the effect of the interphase properties, resulting from well controlled surface treatment of the natural fibers, on the behavior of a ductile polymer matrix composite under quasi-static loading using the essential work of fracture criteria. Specifically, the contribution of each of the different fiber-matrix interfacial adhesion levels towards the dissipation energy were analyzed and discussed. In the case of the plastic work βw_p, there seems to be a synergy between the frictional and chemical interactions observed for both, low and high strain rates. The nonlinear mechanical behavior of the natural fiber under combined tensile-shear loads has also an effect on the fracture behavior of the composite. Additionally, different fiber surface treatments change the microstructural nature of the natural fiber, further affecting its behavior, particularly under high loading rates.     

Progress in cellulose shaping: 20 years industrial case studies at Fraunhofer IAP

Cellulose, the most abundant renewable organic material on earth, exhibits outstanding properties and useful applications, but also presents a tremendous challenge with regard to economical and environmentally friendly chemical processing. The viscose process, more than 100 year old is still the most widely utilized technology to manufacture regenerated cellulose fibers and films. Viscose fibers are produced today worldwide on a 5 million ton scale with various fiber types ranging from high performance tire yarn to textile filaments and staple fibers with excellent properties close to those of cotton. At Fraunhofer IAP, the technical equipment for viscose preparation, wet spinning of fibers, hollow fibers, and tube-like films is available on a min-plant scale. Research focused on raw materials testing, process optimization with regard to economic and ecological aspects, structural analysis of cellulose during processing, and structure–property relations of fibers and films. Similar to the viscose process, cellulosic fibers can be produced via cellulose carbamate as an environmentally friendly route. In a close cooperation of Fraunhofer IAP with industrial partners, a specific process based on cellulose carbamate was developed on a pilot plant scale, giving fiber properties close to those of conventional viscose fibers. In recent decades the N-methylmorpholine-N-oxide (NMMO)-technology turned out to be a nonderivatizing commercial alternative to the still dominant viscose route. From the very beginning, Fraunhofer IAP has been engaged in investigating the structure formation of cellulose fibers precipitated from NMMO-water solution, revealing structural reasons for the fibrillation tendency of these fibers and means to overcome them. Starting from fiber formation via dry-jet wet spinning, for the first time the blown film formation and the meltblown nonwovens technology were developed for cellulosics on a pilot plant scale at Fraunhofer IAP. Based on the elastic behavior of the dope at elevated temperatures, cellulose can be processed like a melt in the air-gap, offering new possibilities of shaping cellulose like meltable mass polymers. Combining cellulose carbamate with NMMO-monohydrate as a solvent, higher polymer concentrations in the dope and outstanding mechanical properties of the resulting fibers were achieved.     

Morphological investigation of nanoparticles obtained from combined mechanical shearing,and enzymatic and acid hydrolysis of sisal fibers

The goal of this work was to prepare cellulosic nanoparticles using different processing routes, viz. a combination of mechanical shearing, acid and enzymatic hydrolysis. It was shown that the enzymatic hydrolysis pretreatment of bleached sisal pulp helps the preparation of well individualized rod-like nanocrystals. The morphology of cellulose fibers and nanoparticles was determined by scanning and transmission electron microscopies, respectively. The main outcome of this study indicated the usefulness of the enzymatic treatment for cellulose nanocrystals production. The enzymatic treatment allowed production of a broad range of cellulosic nanoparticles. This investigation proved that the distinction between MFC and whiskers to describe such cellulose nanoparticles is not sufficient. Indeed, it appears essential to indicate the pretreatment performed.     

OCVD polymerization of PEDOT: effect of pre‐treatment steps on PEDOT‐coated conductive fibers and a morphological study of PEDOT distribution on textile yarns

The functionalization of textile fibers with intrinsically conductive polymers has become a prominent research area throughout the world. A number of coating techniques have already been utilized and optimized to get the uniform layers of conductive polymers on the surface of different substrates. In our previous study, we produced poly(3,4‐ethylenedioxythiophene) (PEDOT)‐coated conductive fibers by employing oxidative chemical vapor deposition (oCVD) technique. This paper describes the effects of pre‐treatment steps, such as surface treatment of textile fibers with organic solvents, drying of oxidant‐enriched fibers at variable temperatures and time, and oxidant type on the electrical, mechanical, and thermal properties of PEDOT‐coated conductive fibers. Two well‐known oxidants, ferric(III)chloride and ferric(III)p‐toluenesulfonate (FepTS), were studied, and then their results were compared. In order to verify the PEDOT‐coated layer and, to some extent, its impregnation inside the viscose yarns, a morphological study was carried out by using the attenuated total reflectance Fourier transform infrared spectroscopic imaging technique and computed tomography scanning across the obtained conductive fibers. Differential scanning calorimetric and thermogravimetric analysis were utilized to investigate the thermal properties and the contents of PEDOT in PEDOT‐coated fibers. The mechanical properties of conductive fibers were evaluated by tensile strength testing of produced fibers. Effects of all of these pre‐treatment steps on electrical properties were analyzed with Kiethly picoammeter. This study cannot only be exploited to improve the properties of conductive fibers but also to optimize the oCVD process for the production of conductive textile fibers by coating with different conjugated polymers. Copyright © 2012 John Wiley & Sons, Ltd.     

Free Radical–Induced Graft Copolymerization onto Natural Fibers

Surface modification of a natural cellulosic polymer system is required to improve the physicochemical properties of the fibers to be used as reinforcement for green composite applications. Surface modification through graft copolymerization improves the existing properties of the cellulosic fibers for a number of applications. Therefore, in the present study, an attempt was made to synthesize butyl acrylate (BA)-g-Saccaharum cilliare fibers using a redox initiator. Graft copolymers were characterized through FT-IR/SEM/TGA/DTA/DTG techniques, and the effect of grafting percentage on the water absorption properties of raw as well as grafted fibers was also investigated.     

Mechanically-induced dimensional extensibility of fibers towards tough fiber networks

The beneficial effect of materials with high aspect ratio as composite reinforcement has prompted continuous interest towards cellulosic fibers. Besides providing stiffness, fibers can potentially contribute to composite extensibility. While mechanical treatments are typically used to adjust the physical and surface properties of fibers, less is known about ensuing effects on their extensibility and that of associated networks. Fiber network dimensional extensibility of 16% was achieved by processing the precursor aqueous fiber dispersions following a simple mechanical treatment with a judicious combination of low (PFI refining) and high concentrations and temperatures (Wing defibrator). Consequently, deformation of fibers and increased inter-fiber bonding resulted in a three-fold increase in strength to rupture of the fiber network leading to the structures with unprecedented toughness.     

Preparation and adsorption of novel cellulosic fibers modified by β‐cyclodextrin

Novel cellulosic fibers modified by β‐cyclodextrin (CFEC) were prepared for adsorption for heavy metal ions like copper (II) and organic dye like neutral red from their aqueous solutions. The modified cellulosic fibers gave higher copper ion adsorption, and showed copper ion uptake values of 6.24 mg/g at 293°C, as against no adsorption for unmodified cellulosic fibers. Adsorption isotherm model indicated the adsorption of the novel modified fibers for heavy metal ions best fitted for Langmiur model. The adsorption was an exothermic reaction, and the reaction caloric was 6.295 kJ/mol. Copper ions could form a 7:4 complex with β‐cyclodextrin (β‐CD). The novel modified cellulosic fibers could also form inclusion complexes with neutral red via β‐CD molecules. In addition, it was found that the novel modified cellulosic fibers had nearly the same mechanical and thermal properties as the unmodified cellulosic fibers because the modification did not destroy the main chain of cellulose molecules. Copyright © 2008 John Wiley & Sons, Ltd.