The influence of crystallization conditions on the onset of dendritic growth of calcium carbonate

Understanding the crystallization of calcium carbonate is relevant in numerous fields like biomineralization, geology and industrial applications where calcium carbonate forms. In order to enhance the knowledge about the formation of calcium carbonate with focus on the vaterite polymorph, in this work calcium carbonate has been crystallized in aqueous solutions at temperatures from 5 °C to 90 °C. Special attention has been directed to higher temperatures for which the effect of the initial supersaturation on the resulting crystal morphologies and the onset of dendritic growth have been studied. In analogy to snow crystal formation, it has been found that in a certain temperature range hexagonal plate‐like crystals form at low supersaturation whereas dendritic patterns start to appear at higher supersaturation. The symmetrical branches characteristic for dendritic growth get less pronounced as the temperature is decreased. The results reported here related to the interdependence between supersaturation, crystal morphology and growth mechanisms, can be used in future works to predict particle formation and to design crystal architectures. (© 2012 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Influence of stirring speed on the crystallization of calcium carbonate

Control over crystal morphology of calcium carbonate (CaCO₃) was investigated by simply changing the stirring speeds in the process of CaCO₃ formation. Scanning electron microscopy (SEM) and powder X‐ray diffraction (XRD) measurements explore the morphology evolution of CaCO₃ at varying stirring speeds. As the stirring speeds increase, rhombohedral calcite, spherical vaterite, and monoclinic crystal with coexistence of calcite phase and vaterite phase were formed, suggesting a facile control over calcium carbonate crystallization in constructing crystals with desired morphology. Moreover, almost pure vaterite spherical particles of narrow particle size distribution were formed at optimum stirring speed. Finally, also elucidated in this work is the mechanism investigation into the construction of various crystal forms via this simple route. (© 2009 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Controlled deposition and transformation of amorphous calcium carbonate thin films

Controlled synthesis of amorphous calcium carbonate (ACC) films was realized by using the multiple templates, which are composed of a self‐assembled film (SAF, insoluble Poly (ε‐caprolactone) film) and a soluble modifier (poly allylamine), as modifiers. The formation of self‐assembled film was analyzed by monitoring the morphologies using atomic force microscopy. Even more noteworthy, using anhydrous ethanol as media, the ACC‐to‐vaterite‐to‐calcite transformation was also investigated, and the obtained products were characterized by scanning electron microscopy, Fourier transform infrared spectroscopy, and X‐ray diffraction. The results demonstrated that organic solvent has profound influence on transformation of amorphous calcium carbonate thin films. In the air of anhydrous ethanol, the controlled synthesis of calcium carbonate films with different morphologies, such as planar films with a few sporadic particles, symmetric rhombohedral crystals, novel crystals with symmetrical terraced convexity formation of calcite, was obtained by the fine‐tuning of induction time. It provides a new and simple method to prepare polymorphic CaCO₃ crystal films from the ACC films by controlling the crystallization process (© 2009 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Phase‐controlled crystallization of amorphous calcium carbonate in ethanol‐water binary solvents

The evolution of amorphous calcium carbonate (ACC) into crystals in ethanol/water binary solvents under ambient temperature was investigated, and it was found to depend on the volume ratio of ethanol to water (R). Calcite remained dominant when the amount of water was high (R = 1/3). A slight change in the amount of ethanol (R = 3/1) could lead to a dramatic change in the polymorph from calcite to aragonite. However, when poly (allylamine hydrochloride) (PAH) was added at R = 3/1, almost pure vaterite could be obtained, which has a specific morphological variation (from hollow microspheres to cloud‐like). This study provides an alternative polymorphic route for the CaCO₃ mineral by using the evolution of ACC in different solvent environments, which provides some useful clues for understanding the importance of kinetic control of the morphologies and polymorphs of a wide range of inorganic materials. In addition, this simple mild phase‐controlled synthetic method could be scaled up as a green chemistry route for the industrial production of different polymorphs of CaCO₃.     

Preparation of monodispersed aragonite microspheres via a carbonation crystallization pathway

Monodispersed calcium carbonate microspheres were prepared by carbonating a calcium acetate aqueous solution with CO₂ gas at a high pressure of 40 bar and a high temperature of 80 °C after 60 minutes of reaction. The products were characterized by X‐ray powder diffraction (XRD) and scanning electron microscopy (SEM), respectively. The XRD pattern showed that the crystal polymorph of the as‐prepared monodispersed microspheres was aragonite. The SEM images also displayed needle‐like aragonite self‐organized into microsphere superstructure with diameters ranging from 5 to 15 μm. Analysis of the formation mechanism of the calcium carbonate microsphere superstructure revealed that the rod‐dumbbell‐sphere morphogenesis mechanism along with the phase transformation of vaterite to aragonite was responsible for the growth of the monodispersed aragonite microspheres. (© 2009 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

The onset of spherulitic growth in crystallization of calcium carbonate

Batch and semi-batch crystallization experiments were performed in aqueous solutions for the three anhydrous polymorphs of calcium carbonate vaterite, aragonite and calcite to investigate the effect of crystallization parameters on the onset of spherulitic growth and particle morphology.     

凝胶体系中生物矿物生长的研究进展

近年来,生物矿化的模拟和仿生材料的研究十分引人注目.凝胶体系是模拟生物矿化的有效介质.本文综述了凝胶中羟基磷灰石、透钙磷石、磷酸钙等磷酸盐,文石、方解石、球霰石等碳酸钙,碳酸钡和草酸钙等生物矿物生长的研究进展,讨论了生长参数如凝胶种类、凝胶化学性质、吸附到凝胶表面的物质种类、介质pH、生长时间等对这些矿物晶体生长的影响,最后指出了该领域所面临的问题和将来的发展方向.     

Morphologies of calcium carbonate crystallites grown from aqueous solutions containing polyethylene glycol

Calcium Carbonate has been precipitated from aqueous solutions containing different concentrations and different molecular weight of Polyethylene Glycol (PEG). The precipitations were analyzed by scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FT‐IR) and X‐ray diffraction (XRD). The results demonstrated that PEG has profound influence on the nucleation and crystal growth of CaCO₃, under condition of low PEG6000 (refer to PEG M_W=6000) concentration, it favored the formation of calcite, while high PEG6000 concentration promoted vaterite formation. Additionally, low molecular weight PEG can stabilize vaterite phase. (© 2006 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

PMA‐b‐PAA‐controlled synthesis of one‐dimensional CaCO3 superstructures

Crystallization of calcium carbonate (CaCO₃) crystals by a gas‐liquid diffusion method has been carried out in aqueous solution using a double‐hydrophilic block copolymer (DHBC) poly(maleic anhydride)‐b‐poly(acrylic acid) (PMA‐b‐PAA). The as‐prepared products were characterized with X‐ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscope (TEM), selected area electron diffraction (SAED), high‐resolution transmission electron microscopy (HRTEM) and infrared spectroscopic analysis (FT‐IR). Uniform one‐dimensional calcite micro/nanostructures with different morphologies are fabricated through an assembled process. The influence of PMA‐b‐PAA copolymer concentration on the morphology of calcite nano/microwires is investigated, which plays an important role in the morphological control of building blocks composed of one‐dimensional calcite crystals. The possible formation mechanism of one‐dimensional CaCO₃ crystals was discussed. (© 2011 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Simultaneous synthesis of different structures of calcium oxalate by living bi‐template

Biomimetic living bi‐templates, mung bean sprouts (MBS), were employed to control the crystallization of calcium oxalate dehydrate (COD). Two kinds of crystals in different shapes were simultaneously grown on the outer surface and the inner stem wall of MBS respectively. The whole process is in the living system that material flow and energy exchange ceaselessly. The products were respectively characterized by SEM, XRD. A presumable mechanism is proposed. (© 2008 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Controllable synthesis of well‐aligned CuO nanotube arrays using porous alumina templates

In order to further enhance the performance of CuO in currently existing applications, well‐aligned CuO nanotube arrays with different diameters were fabricated. During the synthesis process, porous anodic alumina films were fabricated, and then the synthesis of CuO nanotube arrays was realized by using the obtained porous anodic alumina films as templates. The morphology and structure of the obtained products has been confirmed by field‐emission scanning electron microscopy, transmission electron microscopy and X‐ray diffraction measurements. Due to the large surface area of the synthesized products, the prepared CuO nanotube arrays may have potential applications in catalyzing and gas sensing area.     

Facile preparation of diversified patterns of calcium carbonate in the presence of DTAB

Nano- and micro-sized calcium carbonate (CaCO₃) with various morphologies including multi-petal-flower-shaped, multi-step-cube-shaped, coral-shaped, dendrite-shaped and multi-antenna-shaped was successfully prepared using dodecyltrimethylammonium bromide (DTAB) micellar vevulsant. The effects of temperature, pH and the concentration of DTAB micellar solution on the morphology and crystalline form of CaCO₃ were systematically investigated. The prepared CaCO₃ was characterized by Scanning Electron Microscope (SEM), Transmission Electron Microscopy (TEM), X-ray Diffraction (XRD) and Fourier Transform Infrared Spectroscopy (FTIR). The concentration of DTAB micelle, pH and reaction temperature are found to play crucial roles in the morphology, size and crystalline form of the final products. On the base of the characterizations, a possible self-assembled mechanism was proposed. The novel multi-petal-flower-shaped and multi-antenna-shaped CaCO₃ may have some unique properties and potential applications in the future.     

Preparation of Li2CO3 by gas‐liquid reactive crystallization of LiOH and CO2

A spinning disk reactor (SDR) was used in this research to prepare Li₂CO₃ by gas‐liquid reactive crystallization of LiOH and CO₂. It was found that the end pH value of the above reaction should be controlled within the range of 9.0‐9.5 to obtain a high yield of Li₂CO₃. The effects of operational parameters (including the temperature, the concentration of LiOH solution, the rotation rate of the spinning disk, the circulation rate of LiOH slurry, the flow rate of CO₂ and the ultrasound field) on the particle size and the yielding rate were investigated by an orthogonal experiment. The results show the significant factors influencing the particle size are the ultrasound field, the temperature and the flow rate of CO₂. As for the yielding rate, the temperature, the concentration of LiOH solution and the flow rate of CO₂ exert obvious impacts, while the effects of ultrasound field and the rotation rate of the spinning disk are limited. The SEM images show the Li₂CO₃products are flower‐like particles, which are composed of plate‐like primary crystals. The size analysis shows the volume mean particle size of the Li₂CO₃products ranges 37‐90 μm depending on the various experimental conditions. (© 2012 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

PSSS‐controlled synthesis of CaCO3 superstructures

Complex CaCO₃ superstructure can be easily synthesized by using poly (sodium 4‐styrenesulfonate) (PSSS) as a structure directing agent to direct the controlled precipitation of calcium carbonate from aqueous solution. The products were characterized by scanning electron microscopy (SEM), and powder X‐ray diffraction (XRD) analysis. The results revealed that the morphology of the products changed significantly with the increasing of the concentration of PSSS in solution, from rhombohedral particles to plate‐packed aggregates to spheres with smooth surface, to sponge‐like spheres and finally to complex spherical superstructure consisted of plate‐like sub‐units. We hypothesize that the observed sequential changes in morphology of CaCO₃ particles with added PSSS concentration may be due to the influence of PSSS on nucleation, growth and aggregation of CaCO₃ crystals. The formation mechanisms of CaCO₃ crystals with different morphologies were discussed. (© 2007 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Large‐scale production of well‐dispersed submicro ZrB2 and ZrC powders

ZrB₂ and ZrC powders were synthesized via metallothermic reduction route using ZrO₂, B/C, and Mg as raw materials. Low packing density of the green mixture and high heating temperature of the furnace are crucial for the formation of well‐dispersed submicro powders. Optimum reaction time helped achieve good crystallization and high purity. The as‐prepared samples were characterized by XRD, FESEM, TEM, and particle size analyzer. Results showed that well‐dispersed ZrB₂ powders with mean particle size of 0.534 μm and ZrC powders with mean particle size of 0.376 μm can be obtained. Oxygen content can be controlled lower than 1.0 wt%. The bench‐scale output is about 10 kg/d.     

Polymorphism and morphology of calcium carbonate precipitated in mixed solvents of ethylene glycol and water

The influence of (mono) ethylene glycol (MEG) on polymorphism and the resulting morphology of calcium carbonate have been studied for activity-based supersaturation ratios in the range of 3–10 and temperatures from 25–80 °C in mixed solvents of ethylene glycol and water at ratios of 0–90 wt%. The presence of a co-solvent in the solution affects the supersaturation, because of changes in the activity coefficients and the solubility of the salt, a fact that is usually not accounted for in similar studies in the literature. In the present study, the effect of the solvent was isolated from the accompanying change in the supersaturation. MEG was found to affect both the polymorphic abundance in the precipitates, the morphology of the particles and the transformation rates. High concentrations of MEG favoured the precipitation of vaterite and higher temperatures promoted the formation of aragonite. The particle size was reduced in experiments with high MEG concentrations at supersaturations ratios comparable to water solutions, illustrating that the nucleation rate is affected by the co-solvent. The morphology of the calcium carbonate particles was changed at various conditions of MEG concentrations and temperatures from cubes of calcite to spherical, flower-like and dumbbell particles of vaterite and aragonite needles. MEG prolongs the transformation time of metastable polymorphs and the effect was shown to be caused by the solvent itself, probably as a result of kinetic stabilization by delaying the growth rate of the more stable polymorphs.     

Effect of sodium oleate on the agglomeration of calcium carbonate

The effect of Na‐Oleate on the agglomeration of calcium carbonate was investigated. Oleate is determined by Infrared spectroscopy. In order to detect the amount of Oleate adsorbed on the calcium carbonate crystals, the differential thermal analysis method was used. The agglomerate size and zeta potential were investigated as a function of Na‐Oleate concentration and pH value. It was found that the amount of Na‐Oleate adsorbed on the calcium carbonate is not only depending on the concentration but also on the pH value and zeta potential. The results also show that the critical Na‐Oleate concentration, where the maximum Na‐Oleate adsorption was reached, was found approximately 300 ppm under the selected experimental condition. (© 2005 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Inorganic and organic templates‐assisted solvothermal synthesis of trigonal selenium microrods

A facile and environment‐friendly solvothermal method has been developed for the controlled growth of nano‐ and micro‐structured trigonal selenium (t‐Se) by using green templates. And, the morphology of trigonal selenium can be tuned by using different kinds of templates. The as‐obtained products were characterized by X‐ray powder diffraction (XRD) and scanning electron microscope (SEM). Furthermore, the formation mechanism of trigonal selenium nano‐ and microcrystals was rationally suggested. This method will open a new avenue to synthesize other functional inorganic nano‐ and microcrystals. (© 2009 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Growth of hierarchical calcium carbonate crystals templated by biomolecules of lotus root

In this paper, crystal growth of calcium carbonate (CaCO₃) in the presence of biomolecules of lotus root was investigated. Scanning electron microscopy, Fourier transform infrared spectroscopy and X‐ray powder diffractometry were used to characterize the products. The results indicate that calcite spherical particles were constructed from small rhombohedral subunits. Similar CaCO₃ crystals were also gained when crystal growth of CaCO₃ in aqueous solution containing extracts of lotus root was performed, suggesting that the soluble biomolecules of lotus root play a crucial role in directing the formation of hierarchical calcite spherical particles. The possible formation mechanism of the CaCO₃ crystals by using lotus root is also discussed, which can be interpreted by particle‐aggregation based non‐classical crystallization laws. The biomolecules of lotus root might induce and control the nucleation and growth of calcium carbonate crystals. (© 2009 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Preparation and structure of calcium peroxide‐templated porous calcium carbonate crystals

Crystalline calcium carbonate with randomly dispersed porous structure was prepared through co‐ crystallization with calcium peroxide and the following template elimination by a post heating treatment and washing with water. The artificial CaCO₃ possess abundant macro‐mesopores structures and high surface area. This approach may open a new general route for the preparation of crystals with high porosity and structure specialty. (© 2011 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)