Grain boundary curvature and grain growth kinetics with particle pinning

Second-phase particles are used extensively in design of polycrystalline materials to control the grain size. According to Zener’s theory, a distribution of particles creates a pinning pressure on a moving grain boundary. As a result, a limiting grain size is observed, but the effect of pinning on the detail of grain growth kinetics is less known. The influence of the particles on the microstructure occurs in multiple length scales, established by particle radius and the grain size. In this article, we use a meso-scale phase-field model that simulates grain growth in the presence of a uniform pinning pressure. The curvature of the grain boundary network is measured to determine the driving pressure of grain growth in 2D and 3D systems. It was observed that the grain growth continues, even under conditions where the average driving pressure is smaller than the pinning pressure. The limiting grain size is reached when the maximum of driving pressure distribution in the structure is equal to the pinning pressure. This results in a limiting grain size, larger than the one predicted by conventional models, and further analysis shows consistency with experimental observations. A physical model is proposed for the kinetics of grain growth using parameters based on the curvature analysis of the grain boundaries. This model can describe the simulated grain growth kinetics.     

多晶材料晶粒生长粗化过程的相场方法模拟

基于采用晶体有序化程度参量ψ和晶体学取向θ来表示多晶粒结构的相场模型,利用自适应有限元方法模拟了多晶材料等温过程中的晶粒粗化现象.模拟结果显示,在曲率作用下,通过晶界迁移弯曲晶界逐渐平直化,小晶粒逐渐被大晶粒吞并,当晶界之间的取向差较小时,满足一定能量和几何条件的两晶粒在界面能作用下会发生转动,合并为单个晶粒.模拟结果与实验结果符合较好.因此,该相场模型可以很好地用来模拟固态相变中多晶材料的生长粗化等现象. 关键词： 相场 晶界迁移 晶粒转动 粗化     

Effect of finite boundary junction mobility on the growth rate of grains in 3D polycrystals

With decreasing grain size, grain boundary junctions become increasingly important for microstructure evolution. We show that the effect of a limited mobility of triple junctions on the growth rate of polycrystals can be implemented in theories of three-dimensional (3D) grain growth. Respective analytical relations are derived on the basis of the average n-hedra approach introduced by Glicksman to describe the volume rate of change of 3D grains in a polycrystalline aggregate under the impact of a limited triple junction mobility. The theoretical predictions were compared to network-model computer simulations, and good agreement was obtained.     

Grain Boundary Wetting Statistic in Zn/Ga System and its Application to Grain Boundary Energy Spectrum Estimation

The grain boundary statistic in zinc polycrystals in contact with saturated Ga(Zn) melt has been studied. The misorientation angle distributions for zinc thin foil and zinc plates were obtained. The influence of the misorientation angle value on the wetting probability p of grain boundaries was observed. The grain boundary energy distribution parameters were obtained by using the p() relationship. The dihedral angles in triple lines of non-wetted zinc samples were also measured and their distribution was used to obtain the grain boundary energy distribution function. The parameters obtained by two different methods correspond to one other.     

Interdiffusion in two-layer Pd/Ag films III. TEM investigation of diffusion-induced grain boundary migration

Diffusion-induced grain boundary migration (DIGM) is studied by the transmission electron microscopy method in polycrystalline two-layer Pd/Ag thin films with a grain size (100–2000 nm). In addition to the typical features of DIGM known for coarse-grained bulk objects and foils, new features are found which are caused by a quite dense network of triple junctions and by misfit dislocations: fast increase of grain boundary curvature and inclination; back motion of grain boundaries owing to recrystallization forces and termination of DIGM. Homogenization resulted from diffusion-induced migration of misfit dislocations is observed in addition to DIGM.     

Grain boundary crystallography in polycrystalline yttria-stabilised cubic zirconia

Properties of grain boundaries such as grain boundary energy, mobility and diffusion are reported to depend strongly on their crystallography. While studies on ceramic bicrystals with low Σ misorientations have shown highly ordered structures and low energies, studies on dense polycrystalline ceramics often show the significance of grain boundary planes. In the present study, grain boundary plane distributions were studied for yttria-stabilised cubic zirconia with varying grain sizes using Electron Back Scattered Diffraction technique combined with a stereological approach. Despite nearly isotropic grain boundary plane distributions, a highly anisotropic grain boundary character distribution is observed for specific misorientations. Certain low-energy symmetric tilts such as Σ3 and Σ11 are found to occur with high frequencies across the grain size range studied, leading to an inverse correlation between GB energy and frequency of occurrence, consistent with other ceramics studied in literature.     

Dependence of grain boundary character distribution on the initial grain size of 304 austenitic stainless steel

Abstract

In order to study the dependence of the grain boundary character distributions (GBCD) on the grain size, annealing treatment was carried out on 304 austenitic stainless steel with different initial grain sizes. The evolution of the GBCD was analysed by electron backscatter diffraction. The experimental results showed that abnormal grain growth (AGG) occurred when grain size was small. With a smaller initial grain size, the number density of abnormally large grains and the fraction of low-Σ CSL boundaries increased but the size of abnormally large grains decreased and the random boundaries presented a continuous network. With a larger initial grain size, the fraction of low-Σ CSL boundaries also increased as well as the size of abnormally large grains but the number density of abnormally large grains decreased and the connectivity of random boundary network was disrupted by low-Σ CSL boundaries, especially Σ3ⁿ (n = 1, 2, 3) boundaries. However, with a very large initial grain size, normal grain growth (NGG) occurred, which had no effect on the fraction of low-Σ CSL boundaries and the connectivity of random boundary network.     

Grain Boundary Migration in Metals: Recent Developments

Current research on grain boundary migration in metals is reviewed. For individual grain boundaries the dependence of grain boundary migration on misorientation and impurity content are addressed. Impurity drag theory, extended to include the interaction of adsorbed impurities in the boundary, reasonably accounts quantitatively for the observed concentration dependence of grain boundary mobility. For the first time an experimental study of triple junction motion is presented. The kinetics are quantitatively discussed in terms of a triple junction mobility. Their impact on the kinetics of microstructure evolution during grain growth is outlined.     

Mean width and caliper characteristics of network polyhedra

The kinetic modelling of space-filling grain networks has been approached traditionally by representing the grains as spheres of equivalent volume. A spherical approximation used to describe polyhedral grains, unfortunately, relinquishes most geometrical and all topological details of the grain structure. Techniques developed by Hilgenfeldt et al., and by Glicksman, describe network structures comprised of space-filling irregular polyhedra and their kinetics with regular polyhedra, which act as ‘proxies’ that preserve both local topology and network constraints. Analytical formulas based on regular polyhedra and Surface Evolver simulations are used in this study to calculate the average caliper width and mean width for extended sets of polyhedra that vary systematically from convex to concave objects. Of importance, caliper width and mean width measures allow estimation of the growth rates of grains. Comparison of these calculations and simulations, however, reveal a weak dependence between average caliper width and mean width measures and the detailed shapes of polyhedra, especially their face curvatures. This finding might, in fact, affect the application and use of linear measures as kinetic tools in quantitative microstructure measurements.     

Modification of Electrical Activity of Grain Boundaries in EFG Silicon Under Influence of Hydrogen Plasma

We investigated an influence of hydrogen plasma treatment on electrical properties of shaped silicon polycrystals. Hydrogen penetration into polycrystalline silicon is demonstrated to depend on the state of the crystal (as-grown or annealed) and type of grain boundary (general or weakly deviated from special orientations). It is found that interaction of atomic hydrogen with grain boundaries can result not only in decrease of their electrical activity, but also in increase of potential barrier height at relatively high (more than 2 × 10¹⁸ cm^–2) doses of incorporated hydrogen. This phenomenon is explained by a phenomenological model which takes into account passivation of grain boundary dangling bonds and boron atoms in the bulk as two main mechanisms controlling hydrogenation effect.     

Boundary Mobility and Energy Anisotropy Effects on Microstructural Evolution During Grain Growth

We have performed mesoscopic simulations of microstructural evolution during curvature driven grain growth in two-dimensions using anisotropic grain boundary properties obtained from atomistic simulations. Molecular dynamics simulations were employed to determine the energies and mobilities of grain boundaries as a function of boundary misorientation. The mesoscopic simulations were performed both with the Monte Carlo Potts model and the phase field model. The Monte Carlo Potts model and phase field model simulation predictions are in excellent agreement. While the atomistic simulations demonstrate strong anisotropies in both the boundary energy and mobility, both types of microstructural evolution simulations demonstrate that anisotropy in boundary mobility plays little role in the stochastic evolution of the microstructure (other than perhaps setting the overall rate of the evolution. On the other hand, anisotropy in the grain boundary energy strongly modifies both the topology of the polycrystalline microstructure the kinetic law that describes the temporal evolution of the mean grain size. The underlying reasons behind the strongly differing effects of the two types of anisotropy considered here can be understood based largely on geometric and topological arguments.     

Grain boundary interdiffusion in the case of concentration-dependent grain boundary diffusion coefficient

The grain boundary diffusion in a binary system which exhibits a grain boundary phase transition is considered in the framework of Fisher's model. The kinetic law of the growth of the grain boundary phase and the distribution of the diffusant near the grain boundary are calculated. The method of determining of the concentration dependence of the grain boundary diffusion coefficient from the experimentally measured penetration profiles of the diffusant along the grain boundaries is suggested. The experimental results on Zn diffusion in Fe(Si) bicrystals, Ni diffusion in Cu bicrystals and grain boundary grooving in Al in the presence of liquid In are discussed in light of the suggested model.     

Grain Boundary Dynamics: A Novel Tool for Microstructure Control

The reaction of grain boundaries to a wide spectrum of forces is reviewed. Curvature, volume energy and mechanical forces are considered. The boundary mobility is strongly dependent on misorientation, which is attributed to both grain boundary structure and segregation. In magnetically anisotropic materials grain boundaries can be moved by magnetic forces. For the first time a directionality of boundary mobility is reported. Flat boundaries can also be moved by mechanical forces, which sheds new light on microstructure evolution during elevated temperature deformation. Curvature driven and mechanically moved boundaries can behave differently. A sharp transition between the small and large angle boundary regime is observed. It is shown that grain boundary triple junctions have a finite mobility and thus, may have a serious impact on grain growth in fine grained materials. The various dependencies can be utilized to influence grain boundary motion and thus, microstructure evolution during recrystallization and grain growth.     

Effect of grain size distribution on the grain boundary electrical response of 2D and 3D polycrystals

We study the influence of grain size distributions of 2D and 3D polycrystals on the electrical response of grain boundaries by means of numerical calculations based on Kirchhoff networks. The GB contribution to the overall conductivity is compared to that of the bricklayer model in order to estimate the validity of such model. We thus quantify the error committed when using the BLM to extract the intrinsic GB resistivity of 2D and 3D real polycrystals from impedance measurements.     

Grain boundary misorientation changes during grain growth in pure aluminium

A new method is described for data-logging large amounts of grain boundary misorientation information from channelling patterns in the scanning electron microscope (SEM). The method relies on producing specimens where the grain size is larger than the specimen thickness and where the grain boundary planes are perpendicular to the specimen plane (the so-called columnar structure). Results for grain growth in pure aluminium at 460 and 500°C are presented. There is an increase in the proportion of low angle boundaries at the expense of high angle boundaries during growth times of up to a few hours. The reasons are thought to be partly connected with lower low angle boundary mobility compared with high angle boundaries. However, the growth kinetics appear to be normal over the entire growth time range.     

Phase-field study of spinodal decomposition under effect of grain boundary

Grain boundary directed spinodal decomposition has a substantial effect on the microstructure evolution and properties of polycrystalline alloys. The morphological selection mechanism of spinodal decomposition at grain boundaries is a major challenge to reveal, and remains elusive so far. In this work, the effect of grain boundaries on spinodal decomposition is investigated by using the phase-field model. The simulation results indicate that the spinodal morphology at the grain boundary is anisotropic bicontinuous microstructures different from the isotropic continuous microstructures of spinodal decomposition in the bulk phase. Moreover, at grain boundaries with higher energy, the decomposed phases are alternating α/β layers that are parallel to the grain boundary. On the contrary, alternating α/β layers are perpendicular to the grain boundary.     

Thermodynamics and structural aspects of grain boundary segregation

Physical and chemical properties of solid materials are strongly. influenced by the chemical composition of internal interfaces, One of the crucial parameters affecting interfacial chemistry is the atomic structure of the interface. Due to its importance. a considerable amount of work was done to elucidate the relationship between structure and chemical composition of interfaces. This article reviews the present understanding of an important and fundamental part of this relationship, namely, the structural aspects of grain boundary segregation. After a brief outline of grain boundary structure and geometry. thermodynamic approaches to describe grain boundary segregation are summarized and their application to materials is discussed. covering particular sites at a single grain boundary as well as the role of interfaces in polycrystals. Both the experimental evidence of grain boundary segregation anisotropy and the theoretical results of computer simulations of grain boundary segregation are summarized. Useful methods of predicting grain boundary segregation are presented. Finally, segregation behavior of solutes at grain boundaries is compared with that at free surfaces, and examples of chemical composition of intexphase boundaries are given.     

Non-planar grain boundary structures in fcc metals and their role in nano-scale deformation mechanisms

This work presents the results of a comparative molecular dynamics study showing that relaxed random grain boundary structures can be significantly non-planar at the nano-scale in fcc metals characterized by low stacking fault values. We studied the relaxed structures of random [1?1?0] tilt boundaries in a polycrystal using interatomic potentials describing Cu and Pd. Grain boundaries presenting non-planar features were observed predominantly for the Cu potential but not for the Pd potential, and we relate these differences to the stacking fault values. We also show that these non-planar structures can have a strong influence on dislocation emission from the grain boundaries as well as on grain boundary strain accommodation processes, such as grain boundary sliding. We studied the loading response in polycrystals of 40 nm grain size to a level of 9% strain and found that the non-planar grain boundaries favour dislocation emission as a deformation mechanism and hinder grain boundary sliding. This has strong implications for the mechanical behaviour of nano-crystalline materials, which is determined by the competition between dislocation activity and grain boundary accommodation of the strain. Thus, the two interatomic potentials for Cu and Pd considered in this work resulted in the same overall stress–strain curve, but significantly different fractions of the strain accommodated by the intergranular versus intragranular deformation mechanisms. Strain localization patterns are also influenced by the non-planarity of the grain boundary structures.     

Connectivity and percolation in simulated grain-boundary networks

Random percolation theory is a common basis for modelling intergranular phenomena such as cracking, corrosion or diffusion. However, crystallographic constraints in real microstructures dictate that grain boundaries are not assembled at random. In this work a Monte Carlo method is used to construct physically realistic networks composed of high-angle grain boundaries that are susceptible to intergranular attack, as well as twin-variant boundaries that are damage resistant. When crystallographic constraints are enforced, the simulated networks exhibit triple-junction distributions that agree with experiment and reveal the non-random nature of grain-boundary connectivity. The percolation threshold has been determined for several constrained boundary networks and is substantially different from the classical result of percolation theory; compared with a randomly assembled network, about 50-75% more resistant boundaries are required to break up the network of susceptible boundaries. Triple-junction distributions are also shown to capture many details of the correlated percolation problem and to provide a simple means of ranking microstructures.     

晶界弛豫研究50年

文章综述了我国科学工作者５０年来关于晶界弛豫研究的早期开拓和近期发展．前者包括扭摆内耗仪的发明、晶界内耗峰的发现和无序原子群晶界模型的提出．后者包括澄清了关于晶界内耗峰来源的争论,揭示了晶界弛豫具有一个临界温度,从而提出了一个适合于各种温度的综合的晶界模型．一个最重要的进展是关于竹节晶界内耗峰的发现与其机理的阐明,从而揭示了晶界附近的位错亚结构能够影响晶界本身的性质和结构．这对于研究多晶金属的力学性质提供了一个广阔的途径．另外,晶界与邻域位错的非线性交互作用的发现,为奠定非线性滞弹性这门新学科提供了实验基础