Application of SPIV in turbomachinery

Stereoscopic particle-image velocimetry (SPIV) has been successfully used in a low-speed large-scale axial compressor. A configuration in which two CCD cameras were placed at different sides of the light sheet was employed. It is demonstrated that the results measured with such a configuration are significant for the study of unsteady flow structures of the streamwise vortices and secondary flows in the test rotor, and that such a configuration is easy to use in multi-stage turbomachinery. The instantaneous snapshots, ensemble-averaged results and turbulence statistics in the rotor passage were obtained at both the design and near-stall conditions. The representative flow structures, such as the tip leakage vortex, the corner vortex and the inlet guide vane wake, can be depicted clearly. Moreover, according to experimental and theoretical analyses, some guidance is provided for the application of SPIV in turbomachinery.     

Measurements of the tip leakage vortex structures and turbulence in the meridional plane of an axial water-jet pump

Particle image velocimetry (PIV) measurements at varying resolutions focus on the flow structures in the tip region of a water-jet pump rotor, including the tip-clearance flow and the rollup process of a tip leakage vortex (TLV). Unobstructed views of these regions are facilitated by matching the optical refractive index of the transparent pump with that of the fluid. High-magnification data reveal the flow non-uniformities and associated turbulence within the tip gap. Instantaneous data and statistics of spatial distributions and strength of vortices in the rotor passage reveal that the leakage flow emerges as a wall jet with a shear layer containing a train of vortex filaments extending from the tip of the blade. These vortices are entrained into the TLV, but do not have time to merge. TLV breakdown in the aft part of the blade passage further fragments these structures, increasing their number and reducing their size. Analogy is made between the circumferential development of the TLV in the blade passage and that of the starting jet vortex ring rollup. Subject to several assumptions, these flows display similar trends, including conditions for TLV separation from the shear layer feeding vorticity into it.     

Effect of multiple DBD plasma actuators on the tip leakage flow structure and loss of a turbine cascade

In this paper, the effects of multiple dielectric barrier discharge (DBD) plasma actuators on the leakage flow structures and loss conditions have been numerically studied in an axial turbine cascade. Kriging surrogate model is adopted to obtain the optimal cases. The physical mechanism of flow structures inside the gap that control leakage flow is presented, which is obtained by analyzing the flow topology, the evolution of the flow structures and its influence on the secondary velocity and loss conditions in the passage as well. The results show that the induced vortex caused by DBD actuators can change the leakage flow direction inside the tip gap and make the separation bubble break earlier, leading to a new type of the flow pattern. When the actuators are applied, the speed of leakage flow is significantly reduced and the angle between leakage flow and main flow has an obviously diminution, causing the reduction of mixing losses in the passage compared with the Baseline case. Furthermore, the comparison of secondary velocity shows that the tip leakage vortex (TLV) approaches the suction surface, resulting in reduced affected area and weakened loss strength. Plasma actuators can diminish the loss coefficient in both TLV and passage vortex near the casing (PVC) zones. The actuators arranged near the trailing edge mainly affect the strength of TLV, while the actuators in the leading edge area contribute to the loss reduction in the zone of PVC.     

Three-dimensional flow structures and associated turbulence in the tip region of a waterjet pump rotor blade

Stereo particle image velocimetry measurements focus on the flow structure and turbulence within the tip leakage vortex (TLV) of an axial waterjet pump rotor. Unobstructed optical access to the sample area is achieved by matching the optical refractive index of the transparent pump with that of the fluid. Data obtained in closely spaced planes enable us to reconstruct the 3D TLV structure, including all components of the mean vorticity and strain-rate tensor along with the Reynolds stresses and associated turbulence production rates. The flow in the tip region is highly three-dimensional, and the characteristics of the TLV and leakage flow vary significantly along the blade tip chordwise direction. The TLV starts to roll up along the suction side tip corner of the blade, and it propagates within the passage toward the pressure side of the neighboring blade. A shear layer with increasing length connects the TLV to the blade tip and initially feeds vorticity into it. During initial rollup, the TLV involves entrainment of a few vortex filaments with predominantly circumferential vorticity from the blade tip. Being shed from the blade, these filaments also have high circumferential velocity and appear as swirling jets. The circumferential velocity in the TLV core is also substantially higher than that in the surrounding passage flow, but the velocity peak does not coincide with the point of maximum vorticity. When entrainment of filaments stops in the aft part of the passage, newly forming filaments wrap around the core in helical trajectories. In ensemble-averaged data, these filaments generate a vortical region that surrounds the TLV with vorticity that is perpendicular to that in the vortex core. Turbulence within the TLV is highly anisotropic and spatially non-uniform. Trends can be traced to high turbulent kinetic energy and turbulent shear stresses, e.g., in the shear layer containing the vortex filaments and the contraction region situated along the line where the leakage backflow meets the throughflow, causing separation of the boundary layer at the pump casing. Upon exposure to adverse pressure gradients in the aft part of the passage, at 0.65–0.7 chord fraction in the present conditions, the TLV bursts into a broad turbulent array of widely distributed vortex filaments.     

Velocity field investigation inside a bulb turbine runner using endoscopic PIV measurements

The flow in the inter-blade channels of a bulb turbine was measured using endoscopic cameras integrated to a stereoscopic particle image velocimetry (S-PIV) system. This paper presents results from the measurement campaign and also provides some key conclusions based on the dataset. The technical aspect of the measurement configuration is addressed. The main focus is on the novelties and challenges brought by the use of endoscopic cameras to achieve S-PIV measurements between the runner blades. For the first time in hydraulic rotating machinery, velocity measurements covered 62 % of a rotor inter-blade flow. After outlining the techniques used, comparison with laser Doppler velocimetry measurements allows assessing the intrusiveness of the endoscopes. Then, some velocity field analyses are shown. First, the rotor–stator interaction is outlined as the influence of the guide vane wakes on the runner flow. The size, localization, strength and dissipation of those structures are inferred from the information coming from measurements. Finally, the PIV data allow the identification of a vortex located near the suction side of the blades and originating from the corner between the leading edge and the hub when operating the bulb turbine at part-load.     

Eclatement tourbillonnaire dans une cavité rotor–stator cylindrique

The rotating flow inside an enclosed cylindrical rotor–stator cavity is studied. Within a certain range of governing parameters, vortex breakdown phenomenon can arise along the axis. Very recent papers exhibiting some particular three-dimensional effects, have concentrated new interest on this topic. The study is carried out by a numerical resolution of the 3D Navier–Stokes equations, based on spectral approximations. Three-dimensional behaviours of the flow and in the structure of the associated vortex breakdown are numerically exhibited for the first time in a cavity of large axial aspect ratio.     

Mind the gap: a new insight into the tip leakage vortex using stereo-PIV

The tip leakage vortex (TLV), which develops in the clearance between the rotor and the stator of axial hydro turbines, has been studied for decades. Yet, many associated phenomena are still not understood. For instance, it remains unclear how the clearance size is related to the occurrence of cavitation in the vortex, which can lead to severe erosion. Experiments are here carried out on the influence of the clearance size on the tip vortex structure in a simplified case study. A NACA0009 hydrofoil is used as a generic blade in a water tunnel while the clearance between the blade tip and the wall is varied. The 3D velocity fields are measured using Stereo Particle Image Velocimetry (SPIV) in three planes located downstream of the hydrofoil for different values of the upstream velocity, the incidence angle and a large number of tip clearances. The influence of the flow conditions on the structure of the TLV is described through changes in the vortex intensity, core axial flow, vortex center position and wandering motion amplitude. Moreover, high-speed visualizations are used to highlight the vortex core trajectory and clearance flow alteration, turning into a wall jet as the tip clearance is reduced. The measurements clearly reveal the existence of a specific tip clearance for which the vortex strength is maximum and most prone to generating cavitation.     

A flow environment for studying vortex interactions

The vortex formed at the tip of a propeller interacting with the vortex formed at the tip of a stator vane provides a unique environment for the study of vortex interactions. Changes in the relative vortex strengths and vortex rotational directions were determined to impact the resulting vortex structures and are easily implemented with the experimental apparatus described herein. Study of the development of the vortex interaction was determined to be possible by increasing the initial separation between the two vortices. Vortex interaction phenomenon has been observed using smoke flow visualization.The authors would like to thank the NASA Lewis Research Center for their funding of propeller related research from which this experiment evolved and the National Sciences and Engineering Research Council of Canada for R. Johnston's Post Graduate Scholarships.     

Experimental study of the three-dimensional flow field in cross-flow fans

High-resolution PIV measurements of the flow field inside cross-flow fans have been performed in planes normal and parallel to the fan axis, both outside and inside the impeller. The well known difficulties in obtaining the optical access inside the impeller have been overcome by allowing the internal flow planes to be illuminated by the laser light sheet or shot by the CCD camera through the moving blade vanes. Measurements have been performed in two cross-flow fans having the same two-module impeller but casing geometries based on very different design concepts. PIV data in planes normal to the rotor axis show a strong correlation between vorticity distribution and turbulent shear stresses inside the eccentric vortex of each fan. Furthermore, they provide useful elements to explain the very different performance of the two fans evidenced by their characteristic curves. Measurements in planes parallel to the impeller axis show that wide three-dimensional recirculation structures develop near the casing end walls at the discharge of the fans. These mean flow structures are responsible for the backflow into the end portions of the impeller of part of the discharged fluid, which is then transported axially by the eccentric vortex towards the rotor central disc before being discharged once again outside the impeller. In the case of cross-flow fans including few rotor modules, the existence of significant axial velocity components inside the eccentric vortex can alter substantially the flow picture, common in the current literature, resulting from 2-D numerical models or measurements performed in a single transverse plane of the fan.     

Characterization of the tip clearance flow in an axial compressor using 3-D digital PIV

The accurate characterization and simulation of rotor tip clearance flows has received much attention in recent years due to their impact on compressor performance and stability. At NASA Glenn the first known three dimensional digital particle image velocimetry (DPIV) measurements of the tip region of a low speed compressor rotor have been acquired to characterize the behavior of the rotor tip clearance flow. The measurements were acquired phase-locked to the rotor position so that changes in the tip clearance vortex position relative to the rotor blade can be seen. The DPIV technique allows the magnitude and relative contributions of both the asynchronous motions of a coherent structure and the temporal unsteadiness to be evaluated. Comparison of measurements taken at the peak efficiency and at near stall operating conditions characterizes the mean position of the clearance vortex and the changes in the unsteady behavior of the vortex with blade loading. Comparisons of the 3-D DPIV measurements at the compressor design point to a 3D steady N-S solution are also done to assess the fidelity of steady, single-passage simulations to model an unsteady flow field.     

Structure of Tip Leakage Flow in a Forward-Swept Axial-Flow Fan

An experimental analysis using three-dimensional laser Dopplervelocimetery (LDV) measurements and computational analysis usingthe Reynolds stress model of the commercial code, FLUENT, wereconducted to give a clear understanding on the structure of thetip leakage flow in a forward-swept axial-flow fan operating atthe peak efficiency condition, and to emphasize the necessity ofusing an anisotropic turbulence model for the accurate predictionof the tip leakage vortex. The rolling-up of the tip leakage flowwas initiated near the position of the maximum static pressuredifference, which was located at approximately 12% axial tipchord downstream from the leading edge of the blade, and developedalong the centerline of the pressure trough on the casing. Areverse flow between the blade tip and the casing due to the tipleakage vortex acted as a blockage on the through-flow. As aresult, high momentum flux was observed below the tip leakagevortex. As the tip leakage vortex proceeded to the aft part of theblade passage, the strength of the tip leakage vortex decreaseddue to the strong interaction with the through-flow and the casingboundary layer, and the diffusion of the tip leakage vortex byhigh turbulence. Through the comparative study of turbulencemodels, it was clearly shown that an anisotropic turbulence model,e.g., Reynolds stress model, should be used to predict reasonablyan anisotropic nature of the turbulent flow fields inside the tipleakage vortex. In comparison with LDV measurement data, thecomputed results predicted the complex viscous flow patternsinside the tip region in a reliable level.     

Tip gap height effects on the aerodynamic performance of a cavity squealer tip in a turbine cascade in comparison with plane tip results: part 2—aerodynamic losses

Tip gap height effects on aerodynamic losses downstream of a cavity squealer tip have been investigated in a linear turbine cascade for power generation, in comparison with plane tip results. Three-dimensional flow fields are measured with a five-hole probe for tip gap height-to-chord ratios of h/c = 0.5, 1.0, 1.5 and 2.0%. The cavity squealer tip has a full length squealer with its rim height-to-chord ratio of 5.51%. For a fixed value of h/c, the tip leakage vortex for the cavity squealer tip is always weaker than that for the plane tip, and the flow field in the passage vortex region for the cavity squealer tip is less influenced by the tip leakage flow than that for the plane tip. For the cavity squealer tip, there is no appreciable change in local aerodynamic loss with h/c in the passage vortex region, but local aerodynamic loss in the tip leakage vortex region increases with h/c. The roles of the cavity squealer tip in reducing aerodynamic loss in comparison with the plane tip case are twofold: (1) the cavity squealer tip decreases the leakage flow discharge in the region from the leading edge to the mid-chord, which leads to an aerodynamic loss reduction in the passage vortex region and (2) it also decreases the leakage flow discharge downstream of the mid-chord, which results in an aerodynamic loss reduction in the tip leakage vortex region.     

用扰动涡方法模拟叶轮机内动静叶的相互作用

发展了一种研究叶轮机内动、静叶间的相互作用的新方法———扰动涡方法，它利用全三维的定常解为基础解，并由此给出非定常扰动场的初始解．为计算叶片对扰动场的响应过程，采用拉格朗日方法追踪扰动涡团的对流流动过程，用确定性涡方法来描述流体的粘性扩散过程．发展了代数湍流模型（Ｂａｌｄｗｉｎ Ｌｏｍａｘ湍流模型）在尾迹中的应用方法，克服了其它数值方法中无法准确捕捉尾迹中心线的运动轨迹，以及计算出的边界层外的湍流涡粘性系数偏大的缺陷．利用该方法计算轴流叶轮机内由于动、静叶间的相互作用而引起的非定常流动过程，与实验的对照表明，模拟结果与实验数据吻合得相当好，从而说明本文发展的方法是可信的，为更直观地描述尾迹等非定常因素的流动及叶轮机内的掺混问题提供依据．     

Numerical simulation of unsteady blade row interactions induced by passing wakes

A numerical study of the unsteady phenomena resulting of periodic passing wakes is presented. An unsteady passing wake boundary condition is implemented in a three-dimensional Navier–Stokes code. Unsteady computations are performed to evaluate the capability of the code to simulate the rotor–stator interaction flow. The analysis of the flow structures shows the vortical disturbances and the migration of the incoming wakes through the blade passage. This physical analysis allows to separate the main origins of the losses.     

Measurements of the aperiodic wake of a hovering rotor

 An experimental investigation was made to study the aperiodic flow characteristics of the tip vortices generated by one-bladed and two-bladed hovering rotors. Measurements of the tip vortex locations and accompanying aperiodicity statistics were established as a function of vortex age. Velocity field measurements were made using three-component laser Doppler velocimetry. The average amplitude of the aperiodicity was found to be a fraction of the measured viscous core radius, this being approximately 5% of blade chord or about 50% of the core radius for wake ages of less than two rotor revolutions. The aperiodicity appeared isotropic. A numerical analysis of the aperiodicity problem based on convolution with an assumed displacement probability function showed that for this experiment the measured tangential velocities in the tip vortices were underestimated by approximately 20% and the viscous core radii were overestimated by 20%. There was no evidence that the number of blades or the blade passage adversely influenced the aperiodicity of the rotor tip vortices. Received: 22 August 1997/Accepted: 4 February 1998     

The challenge of stereo PIV measurements in the tip gap of a transonic compressor rotor with casing treatment

This contribution is aimed at summarizing the effort taken to apply stereoscopic PIV (SPIV) measurements in the tip clearance of a transonic compressor rotor equipped with a casing treatment. A light sheet probe was placed downstream of the stator and aligned to pass the light sheet through a stator passage into the blade tip clearance of the rotor. A setup with three cameras has been used in order to record the entire 2C velocity field and the smaller area of 3C field of view at the same time instance for comparison with earlier 2C PIV results. A homogeneous seeding distribution was achieved by means of a smoke generator. The main emphasis of the SPIV measurement was to establish a data set with high spatial resolution close to the compressor casing, where the aerodynamic effects of a CT are known to be strong. The paper will discuss some major aspects of the utilized PIV data processing and point out a variety of frequently underestimated error sources that influence the overall quality of the recovered data in spite of the fact that the individual PIV recordings seemed to be of very good quality. Thus, the authors will not focus on the PIV results and related interpretation of the flow field, but on the optimization and procedures applied during setup of the experiment and data processing, respectively.     

Visualization and measurement of helicopter rotor flow with swept back tip shapes at hover flight using the “flow visualization gun” time line technique

The Flow Visualization Gun (FVG), a novel time line visualization technique, has been used to investigate the flow field of a helicopter rotor with swept back tip shape in hover flight condition. After introducing the FVG-technique, the paper presents some visualization photographs of the rotor blade tip vortices and the rotor downwash. Using orthogonal sets of flow photographs and digital image analysis, the 3-dimensional time line displacement within the flow and the tip vortex structure are determined. The data of 16 time line experiments are interpolated in space and time to obtain velocity data on an evenly spaced 3-dimensional grid. Vorticity contour plots of the flow field show the complex arrangement of the tip vortices of the blade itself and of the preceding blade and some additional vorticity in the direct wake which may form a secondary vortex. Understanding and control of this vorticity distribution is important for the design of new efficient tip shapes. While the FVG technique has been used so far for qualitative investigation of complex flow patterns at local velocities of up to 20 m/s, a good comparison to laser velocimetry data validates the technique as an interesting tool for both qualitative and quantitative investigation. This research was supported by a “Poste Rouge” grant by the Centre National de la Recherche Scientifique (C.N.R.S.). The authors would like to thank all members of the IRPHE for their help concerning the mechanical and electronical set up of the experiments.     

Effects of camberwise varying tip injection on loss and wake characteristics of a low pressure turbine blade

This paper presents the results of an experimental study that investigates the effects of camberwise varying tip injection on the total pressure loss and wake flow characteristics downstream of a row of Low Pressure Turbine (LPT) blades. This injection technique involves spanwise jets at the tip that are issued from a series of holes distributed along the camber line. The injection from each hole is individually and separately controlled using a computer driven solenoid valve and therefore the flow injection geometrical pattern at the tip can be adjusted to any desired variation. Three different injection cases are investigated including triangular, reversed triangular and uniform injection patterns. Here, triangular and reversed triangular cases refer to discrete blowing from the blade tip in which the blowing velocity increases (triangular) or decreases (reverse triangular) linearly from the leading to trailing edge along the camber. For uniform injection, the injection velocity is kept constant for all injection holes. The total mass injection from the tip is kept the same for all injection cases. The experiments are conducted in a continuous-flow wind tunnel with a linear cascade test section and measurements involve Kiel probe traverses 0.5 axial chords downstream of the blades covering a region between 85% and 100% span as well as two-dimensional Particle Image Velocimetry (PIV) measurements on 50%, 85% and 95% spanwise planes. For all injection cases, results show that tip injection reduces the total pressure loss levels in general. Highest measured overall loss reduction occurs in the case of reversed-triangular injection. The least effective waveform is observed to be triangular injection. There is significant reduction in the extent of the low momentum zone of the leakage vortex with injection. This effect is much less pronounced for the passage vortex. On the other hand, complex flow patterns are observed within the passage vortex, especially in the case of reversed-triangular injection, such as a possible embedded vortical structure along the passage vortex core, which creates double peaks in the velocity and turbulent kinetic energy fields.     

Experimental study of three-dimensional vortex structures in translating and rotating plates

Motivated by the unsteady force generation of flying animals, vortex formation and vorticity transport processes around small aspect-ratio translating and rotating plates with a high angle of attack are investigated. Defocusing Digital Particle Image Velocimetry was employed to explore the structure and dynamics of the vortex generated by the plates. For both translating and rotating cases, we observe the presence of a spanwise flow over the plate and the consequent effect of vorticity transport due to the tilting of the leading-edge vortex. While the spanwise flow is confined inside the leading-edge vortex for the translating case, it is widely present over the plate and the wake region of the rotating case. The distribution of the spanwise flow is a prominent distinction between the vortex structures of these two cases. As the Reynolds number decreases, due to the increase in viscosity, the leading-edge and tip vortices tend to spread inside the area swept by the rotating plate. The different vorticity distributions of the low and high Reynolds number cases are consistent with the difference in measured lift forces, which is confirmed using the vorticity moment theory.     

A Numerical Study of the Flow Around a Model Winged Seed in Auto-Rotation

In this study the flow around a winged-seed in auto-rotation is characterized using direct numerical simulations (DNS) at Reynolds number in the range 80–240, based on the descent speed and a characteristic chord length. In this range, the flow is approximately steady when observed from a reference frame fixed to the seed. For all cases, the flow structure consists of a wing tip vortex which describes a helical path, a vortex shed behind the nut of the seed and a stable leading edge vortex above the wing surface which merges with the tip vortex. With increasing Reynolds number, the leading edge vortex becomes more intense and gets closer to the wing surface. The simulation results also show the formation of a spanwise flow on the upper surface of the wing, moving fluid towards the wing tip in a region downstream and beneath the leading edge vortex. This spanwise flow is rather weak inside the core of the leading edge vortex, and the analysis of the streamlines show a very weak transport of vorticity along the vortex for the cases under consideration. The analysis of the flow suggests that the stabilization of the leading edge vortex is mainly due to non-inertial accelerations, although viscous effects may contribute, specially at lower Re. Furthermore, the leading edge vortex has been characterized by analysing the flow variables averaged along cross-sections of the vortex. While some quantities, like the spanwise velocity or the pressure inside the vortex, are rather insensitive to the threshold used to define the leading edge vortex, the same is not true for the circulation of the vortex or its averaged spanwise vorticity, due to the viscous nature of the vortex. Finally, it is observed that the spanwise vorticity scales with the angular rotation of the seed for the different Re.