有机硅-丙烯酸酯聚合物乳液合成及粒径分析

通过种子乳液半连续法合成了有机硅改性丙烯酸酯聚合物乳液,并对其粒子形态及分布进行分析。结果表明:通过种子乳液半连续聚合工艺可制备出固含量42wt%,乳化剂含量4wt%(基于单体量)、窄分布纳米粒子的有机硅改性丙烯酸酯聚合物乳液。随反应进行,粒径分布变窄,平均粒径逐渐增大。随乳化剂中SDS与OP-10的摩尔比减少,粒径增大。     

Synthesis of Sub-100 nm and Narrow Particle Size Distribution Cationic Latex by One-Step Emulsion Polymerization

A novel approach to synthesize narrow particle size distribution cationic latex particles based on styrene and butyl acrylate was proposed. The effect of monomer/water ratios, surfactant (cetyltrimethylammonium chloride) concentrations, and monomer compositions on the evolution of particle size, distribution, number, and morphology as a function of monomer conversion was concerned in order to confirm the optimum polymerization condition. As expected, the particle size of the ultima latex increased with monomer/water ratios and styrene contents decreased with increasing surfactant concentrations. Continuous nucleation phenomena occurred when monomer/water ratio was lesser than 30/70, resulting in a gradual increase in the number of particles in the whole polymerization process. Combined with the previous work (Colloid and Polymer Science, 2014, 292: 519–525), it was concluded that particle coagulation easily took place in cationic emulsion polymerization of styrene. Thus, the narrow particle size distribution cationic latexes with particle scale between 50 nm and 80 nm, 30 wt% solid content could be prepared in a short reaction time.     

Kinetic and particle size studies of emulsion polymerization of methyl methacrylate and styrene with using polyamidoamine dendrimer as seed

The emulsion polymerization of methyl methacrylate (MMA) and styrene (St) were investigated with using polyamidoamine (PAMAM) dendrimer as seed, potassium persulfate as initiator and sodium dodecyl sulfate as emulsifier. The effects of 4.0GPAMAM dendrimer concentration, initiator concentration, emulsifier concentration, monomer concentration, and polymerization temperature on the monomer conversion and polymerization rate were investigated. At the same time, the influence of the generation of PAMAM dendrimer on latex particle size was studied also. The results showed that the monomer conversion and polymerization rate increased with increasing initiator concentration, emulsifier concentration, monomer concentration, and polymerization temperature. But polymerization rate increased firstly with an increase in the 4.0GPAMAM dendrimer from 0.03 g to 0.09 g and then decreased with further increase to 0.12 g. When the concentration of 4.0GPAMAM dendrimer less than 1.449 × 10^?4 mol/L, the kinetic equation can be expressed by Rp∝[4.0GPAMAM]^0.772[SDS]^0.562[KPS]^0.589[M]^0.697, and the activation energy (Ea) of emulsion polymerization is 62.56kJ/mol. In additional, the copolymer latex particle size decreased and possessed monodispersity with increasing the generation of PAMAM dendrimer. According to FT-IR spectrum analysis, PAMAM dendrimer is successfully incorporated into the poly(PAMAM-St–MMA) latex particles.     

Polybutadiene latex particle size distribution analysis utilizing a disk centrifuge

Polybutadiene latexes made in emulsifier-free emulsion polymerization with diameters ranging from 50 to 300 nm of both unimodal and bimodal particles size distributions were analyzed by the line-start (LIST) method in a Brookhaven Disk Centrifuge Photosedimentometer (DCP). A special spin fluid was designed to be able to sediment polybutadiene since the density of the polymer is 0.89 gcm^–3 and is thus less dense than its suspending medium. Density and viscosity gradients were created simply by adding five different mixtures of ethanol, water, and emulsifier in density sequence to the spinning disk. Coagulation problems caused by diluting polybutadiene latices with ethanol were overcome by using nonionic Triton X-100 surfactant. Good agreement in the average particle size and distribution as well as polydispersity between transmission electron microscope and disk centrifuge data was accomplished. The analysis time for polybutadiene latex particle sizing thus was reduced from several days to approximately 1 h.     

Studies on the particle size control of gelatin microspheres

A series of gelatin microspheres (GMs) were prepared through emulsification-coacervation method in water-in-oil (w/o) emulsions. The influence of preparation parameters on particle size, surface morphology, and dispersion of GMs was examined. The studied preparation parameters include concentration of gelatin solutions, concentration of the emulsifier, w/o ratio, emulsifying time, stirring speed, and so on. The surface morphology, dispersion, and particle sizes of GMs were determined by the scanning electron microscopy (SEM), SemAfore 4 Demo software, and particle size distribution graphic charts. The experimental results indicated that increasing the concentration of gelatin solution would increase the particle size of GMs. When the solution concentration increased from 0.050 to 0.200 g/mL gradually, the particle size increased correspondingly. The relationship between the two quantities was linear. On the contrary, increasing the concentration of the emulsifier would decrease the particle size of GMs. Furthermore, the particle size reduced quickly at initial time and slowed down latterly. With the increase of emulsifier concentration from 0 to 0.020 g/mL, themean diameters ofGMsdecreased from 17.32 to 5.38 μm. However, the particle size dwindled slowly when emulsifier concentration was higher than 0.020 g/mL. The excellent result was obtained with the condition of 0.050 g/mL of emulsifier concentration, 0.100 g/mL of gelatin solution concentration, 1/5 of w/o ratio, 10 min of emulsifying time, and 900 r/min of the stirring speed. The GMs prepared at this condition had the smallest sizes, the narrowest size distribution, the best spherical shape, and fluidity. The w/o ratio has the same influence on particle size of GMs as that of gelatin solution concentration. With the increase of w/o ratio, the average particle sizes increased linearly, and the surface of microspheres become smoother as well. It is supposed that w/o ratio can be used to change the diameters and surface morphologies of GMs. The emulsifying time has little influence on the mean diameters of GMs, but it affects the dispersion of GMs apparently. When the emulsifying time was shorter than 5 min, the GMs had bad dispersion. After increasing the emulsifying time to 13 min, the dispersion of GMs changed greatly, whereas the dispersion of GMs became bad again when the emulsifying time was longer than 13 min. According to the experimental results, 13 min was considered to be the best emulsifying time. The stirring speed has the similar influence on GMs’ morphologies as that of emulsifying time. Slow stirring rate made large size distribution and bad spherical shape of GMs; excessive stirring speed results in aggregation among GMs likewise. The smaller size distribution and better spherical shape of GMs were observed under the stirring rate between 500 and 1500 r/min by SEM. In conclusion, increasing the concentration of gelatin solution or w/o ratio would increase the particle sizes of GMs, increasing the concentration of the emulsifier would decrease the sizes of GMs at proper emulsifying time, and stirring speed would get the best spherical shape of GMs. These are the basic laws governing the design and manufacture of the GMs. __________ Translated from Acta Polymerica Sinica, 2008, 8 (in Chinese)     

Study of poly(St/BA/MAA) copolymer latexes with trimodal particle size distribution

A new strategy was developed for producing a polymer latex with trimodal particle size distribution by adding a second seed of polymer particles and some additional surfactants during polymerization. The polymerization was investigated by following the variation of the particle size, the size distribution, the number of particles, the surface tension and surfactant surface coverage at different stages of the polymerization process. The results showed that both the size and the size distribution can be easily controlled by varying the amount of additional surfactants and the second seed of polymer particles. The secondary nucleation was achieved when the surface coverage of particles was over 70%, and the amount of small particles formed increased with increasing amount of additional surfactants. The introduction of the additional surfactants had no significant effect on the size and number of middle particles, but reduced the size of large particles and caused the number of large particles to remain more stable because of the suppression of limited flocculation. Copyright © 1998 John Wiley & Sons, Ltd.     

Determination of the latex particle size in emulsion polymerization of methyl methacrylate with low emulsifier concentrations

The mean size of the latex particles formed in emulsion polymerization of methyl methacrylate under definite conditions (water: monomer volume ratio 15: 1, 80°C, potassium persulfate concentration 0.07 wt %) decreases from 200 to 9–10 nm as the concentration of an ionic surfactant (anionic Disponil AES 60, SDS, cationic C₁₉H₄₂BrN) is increased from 0.0 to 1.0 wt %. The nonionic surfactants studied influence the size of the latex particles formed differently: with ALM-10, the particle size decreases from 200 to 150–190 nm, whereas with ALM-7 and ALM-2 it increases from 200 to 320 nm as the surfactant concentration is increased from 0.0 to 1.0 wt %. An increase in the concentration of F127 amphiphilic ternary block copolymer from 0.0 to 1.0 wt % leads to a monotonic decrease in the size of the poly(methyl methacrylate) latex particles formed from 200 to 53 nm.     

Study on controlling particle growth in seeded emulsion polymerization with regulated coagulation based on the electrostatic interactions

30wt% solid content, anionic seed copolymer latex P(methyl acrylate-co-methyl methacrylate) was prepared by conventional emulsion polymerization, and then the seeded emulsion polymerization was carried out accompanied with the electrostatic coagulation during the reaction in the presence of counter-ion species, such as cationic monomer and initiator. In this article, effects of cationic monomer (dimethyl aminoethyl methacrylate, DM) content, secondary monomer to seed polymer weight ratio, M/P and amount of emulsifier (polyoxyethylene nonylphenylether with 23 units of ethylene oxide, PEO23) were investigated on the effective particle growth and the stability of final latex. With 10wt% DM in monomer, M/P ratio at 2.0 were recommended. An optimal policy for handling the emulsifier content without the nucleation of secondary particles while achieving the controlled coagulative growth was proposed from the observations of polymer yield and particle size during the polymerization.     

Preparation of poly(vinyl chloride) latexes by polymerization of stabilized monomer droplets

Poly(vinyl chloride) latexes have been prepared by polymerization in micron and submicron sized monomer droplets. Monomer emulsions with excellent long time stability were obtained by diffusional swelling of vinyl chloride monomer into preformed, stable polydisperse pre-emulsions of water-insoluble oils or monodisperse, oligomer styrene seed particles. It was found that the size and size distribution of the final latex particles were determined by those of the parent monomer emulsions. Except for the secondary particles formed during polymerization, the size and size distributions of the latex particles were found to be com-parable to those of the monomer emulsions employed, indicating a complete nucleation of the parent emulsion droplets. The extent of secondary particle formation was found to be very dependent upon the emulsifier concentration as well as on the type and amount of initiator used. © 1995 John Wiley & Sons, Inc.     

Synthesis of large-scale,narrowly dispersed,highly cross-linked,and spherical latex particles via one-step emulsion polymerization through particle coagulation

Particle coagulation technology is a facile approach to prepare large-scale and narrowly dispersed polymer particles. However, diverse shapes such as ellipsolid, snowman, dumbbell, and trimer among others were obtained if the cross-linker was directly added into the initial reaction mixtures due to the restriction of the highly cross-linking particle fusion process. In this study, we prepared sub-200?nm, narrowly dispersed, highly cross-linked, and spherical latex particles using particle coagulation technology by controlling the relation between the cross-linking net formation and particle coagulation. Depending on the addition time or feeding rate of the cross-linker (divinylbenzene, DVB), the particles with different sizes or shapes were obtained. The later the addition start time of DVB, the narrower the particle size distribution of the latex particles. Alternatively, the increase of the continuing feeding time could also be used to decrease the width of particle size distribution of the ultimate latex. In addition, narrowly dispersed and spherical latex particles also could be directly obtained by advancing the particle coagulation time using 2, 2′-Azobis (2-methylpropionamidine) dihydrochloride as a cationic initiator. Our study presents a new method that will further widen the fields of application of particle coagulation technology.     

Influence of polymer particle size on the percolation threshold of electrically conductive latex‐based composites

Monodispersed copolymer emulsions, each with a different polymer particle size, were used to investigate the effect of particle size on the electrical and thermomechanical properties of carbon black (CB)‐filled segregated network composites. These emulsions were synthesized with equal moles of methyl methacrylate and butyl acrylate, with latex particle size ranging from 83 to 771 nm. The electrical percolation threshold was found to decrease from 2.7 to 1.1 vol % CB as the latex particle size was increased. Microstructural images reveal diminished latex coalescence, and improved CB segregation, with increasing latex particle size. In general, coalescence is shown to increase for all systems with increasing CB concentration. Furthermore, all systems exhibited a similar maximum electrical conductivity plateau of 0.7 S cm^?1, albeit at lower concentration for larger latex particle size. This ability to tailor percolation threshold with latex particle size provides an important tool for manipulating electrical and mechanical properties of polymer nanocomposites. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 49: 1547–1554, 2011     

Miniemulsion polymerization of styrene: Evolution of the particle size distribution

The mechanism of the miniemulsion polymerization of styrene was investiaged through a combination of calorimetry to monitor the polymerization rate and transmission electron microscopy (TEM) to follow the evolution of the particle size distribution. These techniques proved to be a powerful combination for gaining detailed mechanistic information regarding these polymerizations. Particle size analysis of the latexes withdrawn during the course of the reaction revealed that most of the polymer particles were formed by a relatively low conversion (i.e., 10% conversion). However, nucleation continued well past this point (to 40-60% conversion). In fact, it was observed that nucleation in miniemulsion polymerizations using cetyl alcohol continued past the maximum in the rate of polymerization. As a result of these long nucleation periods, the latex particle size distributions produced from these miniemulsion polymerizations were broader than their conventional emulsion polymerization counterparts, and were negatively skewed with a tail of small particles. The amount of negative skewing of the particle size distributions was found to decrease with increasing initiator (potassium persulfate) concentration. Finally, a correlation was observed between the length of time to the maximum polymerization rate and the breadth of the particle size distribution as reflected in the standard deviation. © 1995 John Wiley & Sons, Inc.     

核壳结构聚丙烯酸酯抗冲改性剂的合成及粒径控制

采用预乳化多步种子乳液聚合法合成聚丙烯酸酯类聚合物(ACR)胶乳,实验得出种子乳液用量与聚丙烯酸丁酯粒径之间的关系,实现对胶乳粒子粒径的控制;对反应中影响粒子粒径的因素做了分析,以此确定最佳反应条件为:温度为65℃;乳化剂:十二烷基硫酸钠和聚氧乙烯基醚硫酸钠摩尔比为4/3,乳化剂用量为0.9％,单体固含量30％～37％...     

On the stability and properties of the polyacrylate/Na-MMT nanocomposite obtained by seeded emulsion polymerization

For high performance waterborne coatings usually polymer latexes with low emulsifier content are more preferred. Although polymer/clay nanocomposites offer improved properties, it is difficult to produce clay based nanocomposite latexes containing low emulsifier due to the stabilization problems especially caused by organoclays. Present study deals with the preparation of a tBA/BA/MAA ternary copolymer/clay nanocomposite containing 3 wt.% sodium montmorillonite (Na⁺-MMT) via seeded emulsion polymerization. Experimentally it was observed that even the usage of hydrophilic clay caused stabilization problem and a certain amount of emulsifier (>1 wt.%) was necessary to obtain stable latexes. In addition, the usage of a low molecular weight water soluble polymer as steric barrier was found to increase the stability of system. Obtained nanocomposite latex showed fine particle size diameter (127 nm) and very narrow size distribution (PDI = 0.06). The WAXD and TEM investigations indicated that a mostly exfoliated nanocomposite was obtained. Thermal analyses (DSC, DMTA and TGA) showed that there was no change at T_g of the copolymer while very high improvement was obtained for elastic modulus and a slight increase in thermal stability. According to the rheological measurements, the nanocomposite latex showed a higher low shear viscosity, a stronger shear thinning behavior and an improved physical stability in comparison to the reference latex.     

Crosslinking network structure governing particle shape and size distribution by one-step emulsion polymerization in the presence of particle coagulation

In this study, sub-200?nm, crosslinked latex particles with a narrow particle size distribution were prepared by one-step emulsion polymerization in the presence of particle coagulation. The relationship between the particle shape and particle coagulation was investigated by varying the time of crosslinking network structure formation and particle coagulation. Particles with irregular shapes such as doublet, triplet, and ellipsoid were obtained using divinylbenzene (DVB) and ethylene glycol dimethacrylate (EGDMA) as the crosslinking agents, because the crosslinking network structure of particles was formed before the particle coagulation. In contrast, latex particles with a uniform spherical shape were also prepared using triallyl isocyanurate (TAIC) or dihydrodicyclopentadienyl acrylate (DCPA) as the crosslinking agents by delaying the time of crosslinking network structure formation. Alternatively, uniform spherical latex particles were prepared by bringing forward the particle coagulation time using cationic initiator, 2, 2′-azobis (2-methylpropionamidine) dihydrochloride (AAPH). This study presents a new idea that would further broaden the application of particle coagulation in emulsion polymerization.     

Effect of Emulsifier Type on the Characterization of O/W Emulsions Using a Spectroscopy Technique

The droplet size distribution (DSD) of emulsions is the result of two competitive effects that take place during emulsification process, i.e., drop breakup and drop coalescence, and it is influenced by the formulation and composition variables, i.e., nature and amount of emulsifier, mixing characteristics, and emulsion preparation, all of which affect the emulsion stability. The aim of this study is to characterize oil-in-water (O/W) emulsions (droplet size and stability) in terms of surfactant concentration and surfactant composition (sodium dodecyl benzene sulphonate (SDBS)/Tween 80 mixture). Ultraviolet-visible (UV-vis) transmission spectroscopy has been applied to obtain droplet size and stability of the emulsions and the verification of emulsion stability with the relative cleared volume technique (time required for a certain amount of emulsion to separate as a cleared phase). It is demonstrated that the DSD of the emulsions is a function of the oil concentration and the surfactant composition with higher stability for emulsions prepared with higher SDBS ratio and lower relative cleared volume with the time. Results also show that smaller oil droplets are generated with increasing Tween 80 ratio and emulsifier concentration.     

Polymerization of acrylamide in nonionic microemulsions: Characterization of the microlatices and polymers formed

Free radical polymerization of acrylamide was carried out in nonionic microemulsions of water, an isoparaffinic oil, Isopar M and a blend of nonionic emulsifiers: a sorbitan sesquioleate and a polyoxyethylene sorbitol hexaoleate (HLB of the mixture: 9.3). The size and the stability of the latex particles formed after polymerization were studied as a function of monomer, emulsifier and electrolyte concentration. High emulsifier and high monomer contents favor obtaining high molecular weight polyacrylamides. It is shown that both the number of polymer chains contained in each latex particle and the size of the particles are essentially controlled by the acrylamide/emulsifier weight ratio.     

Particle Nucleation and Growth in the Emulsion Polymerization of Styrene: Effect of Monomer/Water Ratio and Electrolyte Concentration

This work is an extension of previous research results reported by our team (Colloid and Polymer Science 2013, 291: 2385-2398), where large scale and high solid content latexes of poly(n-butyl acrylate) were obtained with the particle coagulation method induced by the electrolyte. However, how to prepare controlled particle size distribution polymer latex has not been studied. Thus, in this study, the effect of the monomer/water ratios and electrolyte concentrations on particle formation and growth methods were studied by following the tracks of the evolutions of particle size, number and distribution as a function of reaction time or conversion. Experimental results showed that the length of time that particle nucleation occurred increased with increasing monomer charged for the systems without electrolyte. A point worthy of attention here is that homogeneous nucleation may occur at high monomer concentrations (30/70, 40/60). However, electrolyte added could be made the nucleation mechanism shift from micellar/homogeneous nucleation to micelle /coagulation nucleation. As a result, the final particle size distribution can be controlled by adding an appropriate electrolyte to regulate the nucleation mechanism. Spherical and uniformly sized particles could be obtained when electrolyte concentration is between 0.2 wt% and 0.4 wt% for water at the high monomer/water ratio (40/60). The effects of electrolyte concentration on nucleation mechanism mainly were expressed by decreasing the solubility of the monomer and interparticle potential, and then preventing homogeneous nucleation and enhancing particle coagulation.     

复合微乳液聚合制备P(MMA-UA)纳米乳胶粒子的研究

将聚氨酯预聚体可聚合乳化剂 (APUA)和甲基丙烯酸甲酯 (MMA)的复合微乳液体系 ,分别用水溶性过硫酸钾 (K2 S2 O8)和油溶性偶氮二异丁腈 (AIBN)作引发剂 ,进行微乳液聚合研究 ,制备了P(MMA UA)复合纳米乳胶粒子 .研究了APUA用量、聚合温度对聚合动力学的影响 ;用透射电子显微镜 (TEM)观察了不同乳化剂浓度及引发剂体系对胶粒形态、大小及分布的影响 .结果表明 ,用可聚合乳化剂APUA可制得稳定性很好的P(MMA UA)纳米级核 壳型乳胶粒子 ,乳胶粒径在 5 0nm左右 .随着乳化剂用量增加 ,粒子变小 ;不同类型的引发剂对胶乳的性质有较大影响 ,以APUA为乳化剂 ,K2 S2 O8为引发剂 ,在聚合反应过程中或在聚合反应后的放置中 ,会出现P(MMA UA)的纳米水凝胶 (Nanogel)现象 .     

氧化-还原低温引发甲基丙烯酸甲酯/丙烯酸丁酯超浓乳液聚合研究

以乳化剂十二烷基硫酸钠 (SDS)和共乳化剂十六烷醇 (HD)作为复合乳化体系 ,过氧化二苯甲酰(BPO)和N ,N 二甲基苯胺 (DMA)作为氧化还原引发体系 ,甲基丙烯酸甲酯 丙烯酸丁酯 (MMA BA)作为混合单体 ,制备了分散相占 83 %以上的稳定的超浓乳液 ,然后在低温下引发聚合 .探讨了引发剂浓度、氧化剂与还原剂的摩尔比、乳化剂的浓度、液膜增强剂的种类、聚合温度等因素对聚合稳定性和聚合速率的影响 ,测定并计算得到了聚合速率的公式 ;用激光散射粒度分布仪测定了聚合物乳胶粒子的大小及粒径分布 ,用透射电子显微镜观察了聚合物乳胶粒的形态 ,讨论了乳化剂浓度、聚合温度等对乳胶粒形态、大小的影响