A Review of Anode Phenomena in Vacuum Arcs

This paper discusses arc modes at the anode, anode temperature measurments, anode ions, transitions of the arc into various modes (principally the anode-spot mode), and theoretical explanations of anode phenomena. A vacuum arc can exhibit five anode discharge modes: 1) a low-current mode in which the anode is basically passive, acting only as a collector of particles emitted from the cathode; 2) a second low-current mode that can occur if the electrode material is readily sputtered (a flux of sputtered atoms will be emitted by the anode); 3) a footpoint mode, characterized by the appearance of one or more luminous spots on the anode (footpoints are much cooler than the true anode spots present in the last two modes); 4) an anode-spot mode in which one large or several small anode spots are present (such spots are very luminous, have a temperature near the atmospheric boiling point of the anode material, and are a copious source of vapor and ions); and 5) an intense-arc mode where an anode spot is present, but accompanied by severe cathode erosion. The arc voltage is relatively low and quiet in the two low-current modes and the intense-arc mode. It is usually high and noisy in the footpoint mode, and it can be either in the anode-spot mode. Anode erosion is low, indeed negative, in the two low-current modes, and it is low to moderate in the footpoint mode. Severe anode erosion occurs in both the anode-spot and intense-arc modes.     

Time- and Spatially Resolved Spectroscopy of the Plasma State Prior to and during Anode-Spot Formation in High-Current Vacuum Arcs

The emission of numerous lines was measured from a vacuum arc between an Al cathode and Cu anode in which the diffuse, anode-spot, and intense arc modes are observed during a single pulse. An increase in Cu emission and a decrease in Al emission are observed at the transition to the anode-spot mode, and increases in both Al and Cu emission are observed at the transition to the intense-arc mode. Spatial profiles of the excited-state density and Boltzmann-distribution temperatures could be obtained at several positions in the gap. The results show not only a clear correspondence between arc voltage and the arc appearance during different arc modes, but also distinctly different spectral emission properties and droplet behavior.     

Vacuum Arc Anode Phenomena

This paper briefly reviews anode phenomena in vacuum arcs, specially experimental work. It discusses, in succession, arc modes at the anode, anode temperature measurements, anode ions, transitions of the arc into various modes (principally the anode spot mode), and theoretical explanations of anode phenomena. The two most common anode modes in a vacuum arc are a low current mode where the anode is basically passive, acting only as a collector of particles emitted from the cathode, and a high current mode with a fully developed anode spot. Characteristically this anode spot has a temperature near the atmospheric boiling point of the anode material and is a copious source of vapor and energetic ions. However, other anode modes can exist. A low current vacuum arc with electrodes of readily sputterable material may emit a flux of sputtered atoms from the anode. Usually this sputtered flux will have little effect upon the vacuum arc, but in certain circumstances it could be significant. A vacuum arc doesn't always transfer directly from a low current mode to the anode spot mode. In appropriate experimental conditions, formation of an anode spot may be preceded by the formation of an anode footpoint. This footpoint is luminous, but much cooler than a true anode spot. Finally, (again in appropriate circumstances) several small anode spots may form instead of one large anode spot. With sufficient increase in arc current or arcing time these will usually combine to form a single large active spot.     

Experimental Investigation of Anode Activities in High-Current Vacuum Arcs

It is well known that the melting of electrodes (mainly anode melting) in vacuum arc can increase the metal vapor density around current zero and even lead to interruption failure. In order to clarify the anode activities and their influence on arc appearance and interruption capacity, series experiments of cup-shaped axial magnetic field copper electrodes were conducted. Obvious anode melting was detected; the liquid copper flowed on the contact plate of anode and formed a clockwise swirl flow. The appearance of anode melting is likely to correlate to the transition of arc mode from high-current diffuse mode to high-current diffuse column mode. The melting of anode was severer than cathode and was influenced by the distribution of cathode spots. Various kinds of copper particles at macroscopic level can be seen in arc column. Even at the interruption limit, the majority of melted copper of anode sputtered out of gap in form of liquid droplets or was pressed into the cup of anode, the copper vapor evaporated into arc column only accounted for a few portion and no obvious anode jets was found due to large plasma pressure in arc column.      

Investigation of ion behavior associated with anode-spot modetransition in vacuum arcs

The ion behavior phenomenon associated with transitions of the anode discharge mode to the anode-spot mode is studied by measuring the wall ion current and by spectroscopic observation in vacuum arcs. The anode mode transfers when the wall ion current attains a certain magnitude that is independent of the cathode, but dependent on the anode. The ion-current function to the arc current increases when the arc current increases in the diffuse arc. Spectral-line intensity of Cu III emitted from the plasma in the anode region increases with an instantaneous arc current of a 5-kA peak (kAp) sinusoidal half-wave. These findings suggest an idea for the mode transition, that an ion generation region appears, and that an increase in the ion density produces a positive potential hump near the anode, which results in the negative anode voltage drop triggering the mode transition. After the mode transition, an arc current is found to reduce the ion current near the crest of a sinusoidal current in a copper arc. This appears to be significant for the arc on a small anode. The decrease in the ion current is attributed to the recombination of ions decelerated by anode vapor with electrons emitted from the hot spot on the anode     

Current and Voltage Distribution in the Diffuse Vacuum Arc

On the basis of extensive measurements, a model is developed of the diffuse plasma of the high-current vacuum arc. The model shows that the current constriction and the voltage distribution in the diffuse vacuum arc prior to anode-spot formation are caused by the pressure source to which the charged and the neutral particles contribute.     

Time Dependence of Anode Spot Formation Threshold Current in Vacuum Arcs

The variation of threshold current for the transition between the low current quiescent vacuum arc mode, and the high voltage noisy mode associated with anode spot formation, was measured as a function of peak current, current waveform frequency, and electrode separation on fixed diameter (25 mm) Cu and Ni electrodes. At current waveform frequencies of about 60 Hz on Cu electrodes, the threshold current depends mainly on electrode spacing, as has been observed by other investigators. However, at higher waveform frequencies, the threshold current becomes a strong function of peak current as well. At 347 Hz on 25 mm. diam. Cu electrodes separated by 10 mm, the threshold current rose from approximately 2 kA to 5.5 kA, as the peak current rose from 2 kA to 6 kA. At 543 Hz on 25 mm diam Ni electrodes separated by 9 mm, a saturation in threshold current at about 7.5 kA was observed for peak currents greater than 9 kA. Simultaneous anode temperature measurements indicated that the Ni anode surface temperature immediately prior to transition rose from about 1550° K to 2250° K with variations of peak current from 5 kA to 13 kA. Predictions of the variation of threshold current based on random transitions, and on cathode spot migration over the edge of the cathode, are compared with the experimental data.     

Vacuum Arc Anode Phenomena

This paper presents a brief review of anode phenomena in vacuum arcs. It discusses in succession the transition of the arc into the anode spot mode; the temperature of the anode before, during, and after formation of an anode spot; and anode ions. Characteristically the anode spot has a temperature of the order of the atmospheric boiling point of the anode material and is a copious source of vapor and energetic ions. The dominant mechanism controlling the transition of the vacuum arc into the anode spot mode appears to depend upon the electrode geometry, the electrode material, and the current waveform of the particular vacuum arc being considered. Either magnetic constriction in the gap plasma or gross anode melting can trigger the transition, indeed a combination of the two is a common cause of anode spot formation.     

Photographic appearance of high-current vacuum arcs prior to and during anode spot formation

This article presents the results of research on the photographic appearance of a highcurrent vacuum arc between butt type copper electrodes a of 30–80 mm diameter and a fixed gap of 10 mm. Current pulses of up to 30 kA peak amplitude at an initial value of (di/dt)₀ from 1–10kA/ms and a duration of approximately 14 ms were applied. Arcs were photographed with a high-speed framing camera, mostly at 10⁴ frames/s. A detailed study of discharge modes in phase transition from a high-current diffuse arc to a constricted arc with an anode spot was conducted. Most of the measurements were obtained at a peak current slightly in excess of 10 kA for electrodes of 55 mm diameter. It was found that at peak current exceeding moderately the threshold value of the onset of anode spot formation, the arc is characterized by the following main features: the formation of an anode spot and an anode plasma jet occurs concurrently with a local concentration of cathode spots; the anode spot is, most often, formed on the electrode edge; the coexistence of very varied structures of spots on the cathode; the lack of considerable constriction of the cathode discharge; the pseudo-periodic shrinking and expansion of the area occupied by cathode spots; the existence of a relatively dark space separates the anode plasma jet from the plasma sheath near the cathode surface; the plasma space distribution in the interelectrode gap is non-uniform and non-stationary.This work was supported by State Committee for Scientific Research within the research project No. 3 P40101507.     

A Review of Anode Phenomena in Vacuum Arcs

This paper discusses are modes at the anode, experimental results pertinent to anode phenomena, and theoretical explanations of anode phenomena. A vacuum are can exhibit five anode discharge modes: (1) a low current mode in which the anode is basically passive, acting only as a collector of particles emitted from the cathode; (2) a second low current mode that can occur if the electrode material is readily sputtered (a flux of sputtered atoms will be emitted by the anode); (3) a footpoint mode, characterized by the appearance of one or more small luminous spots on the anode (footpoints are generally much cooler than the true anode spots present in the last two modes); (4) an anode spot mode in which one large or several small anode spots are present (such spots are very luminous, have a temperature near the atmospheric boiling point of the anode material, and are a copious source of vapor and ions); and (5) an intense are mode where an anode spot is present, but accompanied by severe cathode erosion. The are voltage is relatively low and quiet in the two low current modes and the intense are mode. It is usually high and noisy in the footpoint mode, and it can be either in the anode spot mode. Anode erosion is low, indeed negative, in the two low current modes, and it is low to moderate in the footpoint mode. Severe anode erosion occurs in both the anode spot and intense are modes. The dominant mechanism controlling the formation of an anode spot appears to depend upon the electrode geometry, the electrode material, and the current waveform of the particular vacuum are being considered. In specific experimental conditions, either magnetic constriction in the gap plasma, or gross anode melting, or local anode evaporation can trigger the transition. However, the most probable explanation of anode spot formation is a combination theory, which considers magnetic constriction in the plasma together with the fluxes of material from the anode and cathode as well as the thermal, electrical, and geometric effects of the anode in analyzing the behavior of the anode and the nearby plasma.     

The Time-Resolved Characterization of Erosion Products from High-Current, Copper Vacuum Arcs

A vacuum arc at high enough current can produce gross melting on electrode surfaces as a consequence of anode spot formation and other high-current electrode phenomena. Erosion from the electrodes under this condition is much more rapid than at low-current (where material loss occurs principally from the cathode) and is a process that is presently poorly understood. The present work is aimed at characterizing the erosion products from cathode and anode surfaces during high-current arcs on copper electrodes for single half cycles (60 Hz) arcs having peak currents of 30 kA. Fully open gap lengths were approximately 18 mm. Among the findings were the following. a) Erosion rate determined by electrode weight loss was approximately 8 mg/C of arcing. b) Droplets ejected from the electrodes had masses varying from a few tenths to a few tens of micrograms and velocities typically up to 40 m/s, although higher velocities are seen. c) The greatest number of droplets are produced at, or just after the current peak, and higher droplet velocities are seen in this same time interval. d) Erosion in vapor form detected in the plane of the cathode surface and moving radially is a maximum just after the peak of current and is relatively abundant. Such vapor is essentially absent in the anode plane.     

Discharge Modes at the Anode of a Vacuum Arc

Five possible discharge modes can exist at the anode of a vacuum arc. The two most common anode modes are a low current mode, where the anode is basically inert; and a high current mode with a fully developed anode spot. This anode spot is very bright, has a temperature near the boiling point of the anode material, and is a copious source of vapor and energetic ions. Three additional anode modes can occur in appropriate circumstances. A low current vacuum arc with electrodes of readily sputterable material will emit a flux of sputtered atoms from the anode. At intermediate currents, an anode footpoint can form. This footpoint is luminous, but much cooler than a true anode spot. Finally, a high current mode can exist where several small anode spots are present instead of a single large anode spot.     

Experimental investigations into the arc properties of vacuuminterrupters with horseshoe electrode, four pole electrode, and theirapplications

By using ferromagnetic material around electrodes to generate strong nonuniform magnetic fields, vacuum arcs can be kept in well-defined diffuse mode or multiple arc mode. As a result, the arc voltage is low and stable, the current is confined in certain areas, and high interrupting ability and small size are achieved. The different arc modes for different electrodes, the arc voltage versus arc current for flat electrodes, horseshoe, and four-pole electrode, and the vacuum arc distribution are measured. The criteria of choice of electrode diameter and electrode distance are given     

Anode jet in a high-current vacuum arc

A stable intense jet with a clear-cut bright sheath has been detected on the anode of a 10-ms-long high-current vacuum arc with a current amplitude of 15 kA. The jet is adjacent to the hot spot of a molten metal on the anode surface. The primary light of the jet is emitted by neutrals. The sheath of the jet is surrounded by an ion-induced diffuse glow. The anode jet arises from interaction between the cathode and anode plasmas. Because of this, the size of the jet inversely depends on the current of the arc and the jet becomes observable only by the end of the current pulse. This object (anode jet with a bright sheath) is well reproducible when the arc is initiated between copper-chromium electrodes. In the case of pure copper electrodes, such objects occur randomly and appear at long projections of the molten metal, where heat release is hampered, and at large drops moving in the interelectrode gap. This means that the anode evaporation intensity is crucial for the appearance of bright-sheath jets.     

Small-Scale Anode Activity in Vacuum Arcs

Coordinated high-speed movies, streak photographs, and voltage/current oscillograms have been taken for vacuum arcs on copper-based electrodes at peak currents up to 70 kA in half-cycle pulses. These results show that small-scale transient luminous anode-spot activity is associated with the strong voltage noise that precedes the establishment of the conventional large anode spots. The characteristic dimensions of the small-scale spots go below a millimeter, and may be less than 100 ?m. Unlike cathode spots of that size, these small anode spots always move in the I × B direction. This small-scale activity is especially pronounced in experimental systems initially containing surface films of volatile matter. Good correlations have been established between bursts of anode light and corresponding bursts of arc voltage noise, both of which appear to be associated with variations in the small luminous structures. The practical importance of the small transient luminous anode activity reported here is in its clear tendency to advance the formation of electrode jets, particularly under experimental conditions favoring the evolution of gas or vapor from anode surfaces. It has theoretical significance as a precursor to the formation of the usual large anode spots and jets, and as a possible source of structure within large anode spots.     

Visualization and characterization of high-current diffuse vacuumarcs on axial magnetic field contacts

We have investigated the behavior of drawn vacuum arcs for several designs of axial magnetic field (AMF) contacts using high-speed digital photography and arc voltage measurements, As the peak current was increased, a gradual transition occurred in the arc appearance from a multiple cathode-spot arc to the high-current diffuse mode, and then to a high-current diffuse columnar mode. Two relatively simple models based on the literature are used to explain the results. The first is an empirical criterion for using the arc voltage behavior to determine the maximum arc current for which an AMF geometry can produce a high-current diffuse mode from the initial bridge column arc. The second model predicts the highest arc current that can be forced into a fully diffuse mode for given values of the AMF and the contact arcing radius. The predictions of these models are compared to our experimental and analytical results     

Observation of tungsten particles in vacuum arcs by laser inducedfluorescence

We have clarified the relation between the decay of tungsten ion density in the vicinity of current zero and vacuum arc mode in high current period by using a laser induced fluorescence method in tungsten vacuum arcs of 60 Hz sinusoidal current with the peak value of 3.3, 6.7, and 9.8 kA. In the case of 6.7 kA, the arc mode was the anode spot mode. Because of the generation of the anode spot, the tungsten ion density near the anode was higher than near the cathode and the density near the anode was about ten times as high as the case of 3.3 kA which was the diffuse mode. In the case of 9.8 kA, which was the intense arc mode, the density near the anode was not significantly different from the case of 6.7 kA. The density near the cathode was higher than near the anode and tungsten ions were observed till about 30 μs after current zero while they disappeared at current zero in the other cases     

Arc voltage of a fast triggered vacuum gap

At high current, the performance of triggered vacuum gaps (TVGs) is limited by constriction of the vacuum arc. Several concentrated modes can be defined, i.e., foot point, anode spot, and intense arc mode. In all cases, small, luminous, high-temperature spots (from melting to boiling temperature) appear on the anode surface. In accordance with the anodic mode, the arc voltage has different characteristics (quiet and low or with high-frequency noise). The arc voltage is measured for different electrode configurations for a conduction time of 27 μs and for peak current up to 45 kA. For small gap distances (1-1.5 mm), the arc voltage is quiet and low (20 to 30 V) and almost independent of the peak current. For greater distances, the arc voltage increases with the distance and the peak current. If the peak current is higher than the threshold interruption current, the arc voltage is high and noisy. These overvoltages, with a frequency of about one megahertz, can reach more than 1000 V. These overvoltages disappear completely after about 15 μs, and the voltage decreases