Biodegradable Nanocomposites Based on the Polyester Poly(3‐hydroxybutyrate‐co‐3‐hydroxyhexanoate) and Layered Silicate or Expanded Graphite

Novel nanocomposites based on the biodegradable polymer poly(3‐hydroxybutyrate‐co‐3‐hydroxyhexanoate) (PHBHx) and layered fillers, specifically layered silicate (clay25A) and expanded graphite (EG), were prepared by melt intercalation. The dispersion of the fillers in the PHBHx was characterized by wide‐angle X‐ray diffraction (WAXD) and transmission electron microscopy (TEM). The effects of the fillers on the polymer structure, thermal stability and mechanical properties of the nanocomposites were also studied, by differential scanning calorimetry, thermogravimetric analysis, and strain‐stress measurements in elongation, respectively. The WAXD and TEM results showed that the clay25A and EG was exfoliated into well‐dispersed sheets in the polymer matrix, especially when the filler concentration were relatively low. This gave rise to considerable improvements in Young's modulus, and resulted in increases in the thermal degradation. It should be possible to convert the EG dispersions obtained thus far to ones yielding filler‐filler networks that show electrical conductivity.     

Role of temperature during ageing under gamma irradiation of filled EPDM: consequences on mechanical properties

Filled EPDM materials have been processed and aged by gamma radiation at ambient temperature and at 80 °C to study the influence of the fillers presence in the material degradation. The acceleration of the polymer degradation by the ATH fillers, evidenced when irradiation is performed at 25 °C, is also effective at 80 °C. In addition, in the case of silica‐filled EPDM, the creation of strong filler‐matrix bonds, already reported for irradiation at 25 °C, is also thermally activated; this enables to this material to keep its integrity at high irradiation dose, whereas the irradiated ATH‐filled EPDM is so degraded that it flows. Thus, the introduction of fillers in the polymer has an impact on its resistance to irradiation, whatever the temperature at which the irradiation is performed. Moreover, the consequences of the degradation on the evolution of the mechanical properties of the composite are very dependent on the filler nature. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1319–1328, 2010     

Effect of nano‐modified SiO2/Al2O3 mixed‐matrix micro‐composite fillers on thermal,mechanical, and tribological properties of epoxy polymers

Thermo‐mechanically durable industrial polymer nanocomposites have great demand as structural components. In this work, highly competent filler design is processed via nano‐modified of micronic SiO₂/Al₂O₃ particulate ceramics and studied its influence on the rheology, glass transition temperature, composite microstructure, thermal conductivity, mechanical strength, micro hardness, and tribology properties. Composites were fabricated with different proportions of nano‐modified micro‐composite fillers in epoxy matrix at as much possible filler loadings. Results revealed that nano‐modified SiO₂/Al₂O₃ micro‐composite fillers enhanced inter‐particle network and offer benefits like homogeneous microstructures and increased thermal conductivity. Epoxy composites attained thermal conductivity of 0.8 W/mK at 46% filler loading. Mechanical strength and bulk hardness were reached to higher values on the incorporation of nano‐modified fillers. Tribology study revealed an increased specific wear rate and decreased friction coefficient in such fillers. The study is significant in a way that the design of nano‐modified mixed‐matrix micro‐composite fillers are effective where a high loading is much easier, which is critical for achieving desired thermal and mechanical properties for any engineering applications. Copyright © 2016 John Wiley & Sons, Ltd.     

Thermal Analysis of Micro- and Nano-Lignocellulosic Reinforced Styrene Maleic Anhydride Composite Foams

The aim of this study was to measure the thermal properties of foamed nano/macro filler–reinforced styrene maleic anhydride (SMA) composites. SMA (66%) as a polymer matrix (10% maleic anhydride content) and various fillers including wood flour, starch, α-cellulose, microcrystalline cellulose and cellulose nanofibrils as reinforcing agents (30%) and lubricant (4%) were used to manufacture the composites in a twin-screw extruder. According to the thermogravimetric analysis (TGA) results, thermal degradation of all the foamed composites was found to be lower than that of SMA composites. The storage modulus values were negatively affected with a second time foaming (reprocessing [recycling] the initially processed composites a second time), as were loss modulus and T_g. As a result, second-time-foamed composite modulus values were lower than those of the foamed composites. According to the melt flow index (MFI) results, viscosity of the SMA was found to increase with the addition of fillers.     

Thermogravimetry as a Method for Investigating the Thermal Stability of Polymer Composites

Thermogravimetry was used to investigate the effects of different inorganic functional fillers on the heat resistance of polymer matrices. The kinetic parameters of thermal oxidative degradation were shown to depend on the polymer, the chemical composition of the filler surface, the filler concentration, and the processing method, which determines the distribution of filler particles in the polymer matrix. Magnetic fillers (carbonyl iron, and hexaferrites of different structural types) were shown to be chemically active fillers, increasing the heat resistance of siliconorganic polymers. Their stabilizing effect is due to blocking of the end silanol groups and macroradicals by the surface of the filler and non-chain inhibition of thermal oxidative degradation. In the case of fiber-forming polymers (UHMWPE, PVOH and PAN), most magnetic fillers are chemically inert, but at concentrations of 30–50 vol% they increase the heat resistance of the composite. Addition of carbon black increased the heat resistance of the thermoplastic matrix. The dependence of the thermal degradation onset temperature on the kaolin concentration in the polyolefin matrix exhibited a maximum. Analysis of the experimental results demonstrated the operating temperature ranges for different composites, and their maximum operating temperature. This revised version was published online in July 2006 with corrections to the Cover Date.     

Thermal degradation of Pb(Zr0.53Ti0.47 )O3/poly(vinylidene fluoride) composites as a function of ceramic grain size and concentration

Poly(vinylidene fluoride)/Pb(Zr_0.53Ti_0.47)O₃,([PVDF]_1?x/[PZT]_x) composites of volume fractions x and (0–3) type connectivity were prepared in the form of thin films. PZT powders with average grain sizes of 0.2, 0.84, and 2.35 μm in different volume fraction of PZT up to 40 % were mixed with the polymeric matrix. The influence of the inorganic particle size and its content on the thermal degradation properties of the composites was then investigated by means of thermo-gravimetric analysis. It is observed that filler size affects more than filler concentration the degradation temperature and activation energy of the polymer. In the same way and due to their larger specific area, smaller particles leave larger solid residuals after the polymer degradation. The polymer degradation mechanism is not significantly modified by the presence of the inorganic fillers. On the other hand, an inhibition effect occurs due to the presence of the fillers, affecting particularly the activation energy of the process.     

Thermal techniques to study complex elastomer/filler systems

The transfer of heat through an elastomeric matrix is important for both the processing of the material and its subsequent lifetime. Thermal conductivity can be used to evaluate the influence of different polymers and fillers on heat transfer. Additionally, the dispersion of the filler has an effect on heat transfer and thermal conductivity measurements can be used to provide semi-quantitative estimations of filler dispersion. The degradation of sulfur-crosslinked elastomer systems has been studied for many years. The degradation of the crosslinks (changes in sulfur rank) and degradation of the polymer backbone by thermal and/or oxidative processes have been studied extensively using many techniques including thermal analysis (references). However, the degradation of the crosslinked-polymer 'network' is less well understood. The relationship of the crosslink network to this degradation process is a key to both the long term and higher temperature performance of the sulfur-crosslinked elastomer. The changes in physical properties observed upon exposure of sulfur-crosslinked elastomers can be monitored using dynamic mechanical analysis. Subsequently, other thermal techniques can be used to monitor the chemistry that is occurring during these degradations. Thermal desorption/mass spectroscopy and dynamic scanning calorimetry are used to complete the picture of the degradation processes taking place. Examples of these techniques will be provided to illustrate the utility of the analytical approach, the chemistry involved in these degradation processes and the effect of changes in the polymer, cure package and other ingredients. This revised version was published online in August 2006 with corrections to the Cover Date.     

Plasticized polylactide/clay nanocomposites. I. The role of filler content and its surface organo‐modification on the physico‐chemical properties

Polylactide (PLA)‐layered silicate nanocomposites plasticized with 20 wt % of poly(ethylene glycol) 1000 were prepared by melt blending. Three kinds of organo‐modified montmorillonites—Cloisite® 20A, Cloisite® 25A, and Cloisite® 30B—were used as fillers at a concentration level varying from 1–10 wt %. Neat PLA and plasticized PLA with the same thermomechanical history were considered for comparison. Nanocomposites based on amorphous PLA were obtained via melt‐quenching. The influence of both plasticization and nanoparticle filling on the physicochemical properties of the nanocomposites were investigated. Characterization of the systems was achieved by size exclusion chromatography (SEC), thermogravimetric analysis (TGA), thermally modulated differential scanning calorimetry (TMDSC), X‐ray diffraction (XRD), and dynamic mechanical analysis (DMTA). SEC revealed a decrease of the molecular weight of the PLA matrix with the filler content. Thermal behavior on heating showed one cold crystallization process in the reference neat PLA sample, while two cold crystallization processes in plasticized PLA and plasticized nanocomposites. The thermal windows of these processes tend to increase with the filler content. The crystalline form of PLA developed upon heating was affected neither by the plasticization nor by the type and content of Cloisite used. It was found that the series of organo‐modified montmorillonites with decreasing affinity to PLA is Cloisite® 30B, Cloisite® 20A, and Cloisite® 25A, respectively. The dynamic mechanical properties were sensitive to the sample composition. Generally, the storage modulus increased with the filler content. Glassy PEG, well dispersed within unfilled PLA matrix, exhibited also a reinforcing effect, since the storage modulus of this sample was higher than for unplasticized reference at temperature region below the glass transition of PEG. Moreover, loss modulus of all plasticized samples revealed an additional maximum ascribed to the glass transition of PEG–rich dispersed phase, indicating partial miscibility of organic components of the systems investigated. The magnitude of this mechanical loss was correlated with the filler content, and to some extent, also with the nanofiller ability to be intercalated by polymer components. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 299–311, 2006     

Glass transition and relaxation behavior of epoxy nanocomposites

With advances in nanoscience and nanotechnology, there is increasing interest in polymer nanocomposites, both in scientific research and for engineering applications. Because of the small size of nanoparticles, the polymer–filler interface property becomes a dominant factor in determining the macroscopic material properties of the nanocomposites. The glass‐transition behaviors of several epoxy nanocomposites have been investigated with modulated differential scanning calorimetry. The effect of the filler size, filler loading, and dispersion conditions of the nanofillers on the glass‐transition temperature (T_g) have been studied. In comparison with their counterparts with micrometer‐sized fillers, the nanocomposites show a T_g depression. For the determination of the reason for the T_g depression, the thermomechanical and dielectric relaxation processes of the silica nanocomposites have been investigated with dynamic mechanical analysis and dielectric analysis. The T_g depression is related to the enhanced polymer dynamics due to the extra free volume at the resin–filler interface. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3849–3858, 2004     

An investigation of the properties of poly(dimethylsiloxane)-bioinspired silica hybrids

Elastomers typically require the incorporation of reinforcing fillers in order to improve their mechanical properties. For commercial silicone systems silica and titania are typically used as fillers. Fumed and precipitated silica are made on an industrial scale for many applications; however, we have shown recently that biological and synthetic macromolecules can generate new silica structures using a bioinspired route. Herein we have incorporated bioinspired silica fillers into poly(dimethylsiloxane) (PDMS) elastomers and investigated their mechanical, morphological and thermal properties as a function of filler loading. The equilibrium stress-strain characteristics of the PDMS-bioinspired silica hybrids were determined as a function of bioinspired filler loading and the Mooney-Rivlin constants (2C₁ and 2C₂) were calculated. The thermal characteristics, in particular glass transition temperatures (T_g) and melting points (T_m), of the PDMS-bioinspired silica hybrids were characterized using differential scanning calorimetry (DSC). The thermal stability of these hybrid materials were investigated using thermogravimetric analysis (TGA). The morphology of the samples was characterized using scanning electron microscopy (SEM), and the filler dispersion was characterized using ultra small angle X-ray scattering (USAXS) and scanning electron microscopy (SEM). Although spherical silica particles were used here, we have demonstrated elsewhere that this bioinspired synthetic route also enables highly asymmetric silica structures to be prepared such as fibres and sheets. This methodology therefore offers the interesting possibility of preparing new hybrid systems where the properties are highly anisotropic.     

Structure–property relationship of octa‐substituted POSS in thermal and mechanical reinforcements of conventional polymers

In this article, we describe the structure–property relationships between the polyoctahedral oligomeric silsesquioxane (POSS) fillers and the thermomechanical properties of the polymer composites using polystyrene, poly(methyl methacrylate), and ethylene‐(vinyl acetate) copolymer. We used eight kinds of octa‐substituted aliphatic and aromatic POSS as a filler, and homogeneous polymer composites were prepared with various concentrations of these POSS fillers. From a series of measurements of thermal and mechanical properties of the polymer composites, it was summarized that the longer alkyl chains and unsaturated bonds at the side chains in POSS are favorable to improve the thermal stability and the elasticity of polymer matrices. It was found that phenyl‐POSS can show superior ability to improve the thermomechanical properties of conventional polymers used in this study. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 5690–5697, 2009     

Dielectric,mechanical and electro-stimulus response properties studies of polyurethane dielectric elastomer modified by carbon nanotube-graphene nanosheet hybrid fillers

The typical nano-carbon materials, 1D fiber-like carbon nanotubes (CNTs) and 2D platelet-like graphene nanosheets (GRNs), that have attracted tremendous attention in the field of polymer nanocomposites due to their unprecedented properties, are used as conducting filler to induce a considerable improvement in the mechanical, thermal and electrical properties of the resulting graphene/polymer nanocomposites at very low loading contents. This study deals with the preparation and electro-stimulus response properties of polyurethane (PU) dielectric elastomer films with such 1D and 2D nanocarbon fillers embedded in the polymer matrix. The various forms of carbon used in composite preparation include CNT, GRN and CNT-GRN hybrid fillers. Results indicate that the dielectric, mechanical and electromechanical properties depend on the carbon filler type and the carbon filler weight fraction. Here, it has been also established that embedding CNT-GRN hybrid fillers into pristine polyurethane endows somewhat better dispersion of CNTs and GRNs as well as better interfacial adhesion between the carbon fillers and matrix, which results in an improvement in electric-induced strain. Therefore, the nanocomposites seem to be very attractive for microelectromechanical systems applications.     

Rational design of polyhedral oligomeric silsesquioxane fillers for simultaneous improvements of thermomechanical properties and lowering refractive indices of polymer films

We describe here the design and synthesis of the polyhedral oligomeric silsesquioxane (POSS)‐based dual‐functional molecular fillers for simultaneously lowering refractive indices and improving thermomechanical properties of conventional polymers. We prepared the composite films with poly(methyl methacrylate) and polystyrene containing the series of the POSS derivatives with the single functional unit for interacting with polymer chains and heptacyclopentyl substituents for creating exclusive volumes around the POSS core. From the measurements of refractive indices of polymer composites, it was revealed that all POSS fillers can lower the refractive index of the films. In addition, thermal stabilities and mechanical properties were enhanced by adding POSS fillers. The filler effect on the thermal properties can be explained by the structural features of POSS: The highly symmetrical structure of the silica cube should suppress thermal motions, resulting in the large enhancement of thermomechanical properties of polymer matrices. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013, 51, 3583–3589     

Effect of nano/micro‐mixed ceramic fillers on the dielectric and thermal properties of epoxy polymer composites

Nano/micro ceramic‐filled epoxy composite materials have been processed with various percentage additions of SiO₂, Al₂O₃ ceramic fillers as reinforcements selected from the nano and micro origin sources. Different types of filler combinations, viz. only nano, only micro, nano/micro, and micro/micro particles, were designed to investigate their influence on the thermal expansion, thermal conductivity, and dielectric properties of epoxy polymers. Thermal expansion studies were conducted using thermomechanical analysis that revealed a two‐step expansion pattern consecutively before and after vitreous transition temperatures. The presence of micro fillers have shown vitreous transition temperature in the range 70–80°C compared with that of nano structured composites in which the same was observed as ~90°C. Similarly, the bulk thermal conductivity is found to increase with increasing percentage of micron‐size Al₂O₃. It was established that the addition of micro fillers lead to epoxy composite materials that exhibited lower thermal expansion and higher thermal conductivity compared with nano fillers. Moreover, nano fillers have a significantly decisive role in having low bulk dielectric permittivity. In this study, epoxy composites with a thermal expansion coefficient of 2.5 × 10^?5/K, thermal conductivity of 1.18 W/m · K and dielectric permittivity in the range 4–5 at 1 kHz have been obtained. The study confirms that although the micro fillers seem to exhibit good thermal conductivity and low expansion coefficient, the nano‐size ceramic fillers are candidate as cofillers for low dielectric permittivity. However, a suitable proportion of nano/micro‐mixed fillers is necessary for achieving epoxy composites with promising thermal conductivity, controlled coefficient of thermal expansion and dielectric permittivity. Copyright © 2013 John Wiley & Sons, Ltd.     

Mechanical properties of composite heterogeneous gels

Composites with a matrix of poly(2-hydroxyethyl methacrylate) (PHEMA) and 10% by volume of various crosslinked PHEMA polymer fillers (prepared by copolymerization with 0.1, 0.4, 1.0, and 20.0% by weight of ethylenedimethacrylate) of particle size about 1 μm were prepared. Some polymer matrixes were prepared from soluble branched PHEMA (Hydron S), and others by copolymerization, in the presence of the filler with 0.4 and 1.0% of ethylenedimethacrylate as a crosslinking agent. In the case of the uncrosslinked matrix, a linear polymer–crosslinked polymer system, resulted; in the case of the crosslinked matrix, a composite heterogeneous network was formed (in the latter case, the particles of the filler were swollen with monomer during the crosslinking polymerization). Stress–strain, equilibrium, and ultimate characteristics were measured at 3, 10, 25, 40, 60, and 80°C on samples swollen to equilibrium in water (T_g ≈ ?50°C) and at 80, 110, and 140°C on dry samples (T_g ≈ 100°C). Depending on experimental conditions, above all on the distance from the main transition region and on whether the polymer is dry or swollen, it was found that the measured hydrophilic composite systems behaves as a filled system (with the polymer filler acting mostly as solid particles, irrespective of the crosslink density) or as a system with crosslink density fluctuations (where both networks, the matrix and the filler, contribute roughly additively to the properties of the system), or finally as defect heterogeneous systems (where the properties depend primarily on the character of the polymer–filler interface).     

Enthalpic relaxation of silica–polyvinyl acetate nanocomposites

Although the effects of filler nanoparticles size and surface treatment on the glass transition temperature of the matrix phase have received well-deserved attention, nanofiller effects on other physical parameters associated with the glass transition have received less interest. To better understand how the incorporation of nanofillers affects the enthalpic relaxations associated with the glass transition, differential scanning calorimeter measurements were carried out on silica–polyvinyl acetate nanocomposites with respect to filler content, annealing temperature, and annealing period. As expected, longer annealing periods below the glass transition temperature resulted in an increase of the subsequent enthalpic relaxations. However, the presence of filler substantially reduces the enthalpic relaxation relative to that of the neat polymer at longer annealing periods only. The underlying enthalpic relaxations and the effects suppressed by the fillers are specific to the annealing temperature. These results suggest a significant alteration in the physical state of the matrix because of the presence of the filler particles. However, this does not imply the existence of a glassy layer or layers with a glass transition gradient near the filler surface. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2733–2740, 2008     

Thermal stability of CR/CSM rubber blends filled with nano- and micro-silica particles

The properties of filled polymers depend on the properties of the matrix and the filler, the concentration of the components and their interactions. In this research we investigated the rheological and mechanical properties and thermal stability of polychloroprene/chlorosulfonated polyethylene (CR/CSM) rubber blends filled with nano- and micro-silica particles. The density of the nano-silica filled CR/CSM rubber blends was lower than that of the micro-silica filled samples but the tensile strength and elongation at break were much higher. The nano-silica filled CR/CSM rubber blend has higher V _r0/V _rf values than micro-silica composites and show better polymer–filler interaction according to Kraus equation. The nano-silica filled CR/CSM rubber blends were transparent at all filler concentration, and have higher glass transition values than micro-silica filled compounds. The higher values of the glass transition temperatures for the nano- than the micro-filled cross-linked systems are indicated by DMA analysis. The nano-filled cross-linked systems have a larger number of SiO–C links than micro-filled cross-linked systems and hence increased stability.     

Role,effect, and influences of micro and nano‐fillers on various properties of polymer matrix composites for microelectronics: A review

Ever since the discovery of polymer composites, its potential has been anticipated for numerous applications in various fields such as microelectronics, automobiles, and industrial applications. In this paper, we review filler reinforced polymer composites for its enormous potential in microelectronic applications. The interface and compatibility between matrix and filler have a significant role in property alteration of a polymer nanocomposites. Ceramic reinforced polymeric nanocomposites are promising candidate dielectric materials for several micro‐ and nano‐electronic devices. Because of its synergistic effect like high thermal conductivity, low thermal expansion, and dielectric constant of ceramic fillers with the polymer matrix, the resultant nanocomposites have high dielectric breakdown strength. The thermal and dielectric properties are discussed in the view of filler alignment techniques and its effect on the composites. Furthermore, the effect of various surface modified filler materials in polymer matrix, concepts of network forming using filler, and benefits of filler alignment are also discussed in this work. As a whole, this review article addresses the overall view to novice researchers on various properties such as thermal and dielectric properties of polymer matrix composites and direction for future research to be carried out.     

Nanosize and microsize clay effects on the kinetics of the thermal degradation of polylactides

Polylactide (PLA)-montmorillonite (MMT) micro- and nanocomposites based on semicrystalline and amorphous polymers and unmodified or organomodified clays at 5 wt% content were produced by melt mixing. Based on the three different test methods that were used to follow thermal degradation, different conclusions were obtained. During melt processing, thermomechanical degradation was more pronounced in the presence of all fillers, which apparently acted catalytically, but to different degrees. During isothermal degradation in air from 180 °C to 200 °C, degradation rate constants were calculated from novel equations incorporating changes in intrinsic viscosity (IV). Results show that the thermal degradation rate constants of the amorphous PLA and its composites are lower than those of the semicrystalline PLA and its composites. Due to better filler dispersion in the polymer matrix, the thermal degradation rate constants of the nanocomposites are significantly lower than those of the unfilled polymers and their microcomposites under air. As per dynamic TGA data and thermal kinetic analysis from weight losses and activation energy calculations, organomodified nanofillers have a complex effect on the polymer thermal stability; the unmodified fillers, however, reduce polymer thermal stability. These TGA data and kinetic analysis results also support the findings that the thermal stability of the amorphous PLA and its composites is higher than that of the semicrystalline polymer and its composites and the thermal stability of the nanocomposites is higher than that of the microcomposites. In general, mathematical modeling based on random thermal scission equations was satisfactory for fitting the TGA experimental data.     

Mechanical and thermal investigation of thermoplastic nanocomposite films fabricated using micro- and nano-sized fillers from recycled cotton T-shirts

The thermal and mechanical performance of composites with nano-sized cotton fillers embedded in low-density polyethylene (LDPE) is investigated. Microfibrillated cotton was prepared by microgrinding mechanical treatment of pulverized cotton (pCot) derived from waste T-shirts, resulting in nano-sized fibrils of the cellulose that retain high crystallinity. Film composites of LDPE with pCot before and after microgrinding were fabricated through melt extrusion and the effect of filler size on mechanical, thermal and morphological properties of the composite was investigated. Compounding microfibrillated cotton with LDPE resulted in well-dispersed nanocomposites with no discoloration after 10 min of melt extrusion at 170 °C. At concentrations up to 10 % by weight, the composites showed increased modulus, increased tensile strength and a slight decrease in elongation to break. Further improvement in the dispersion and mechanical properties of the cotton-based fillers was realized by the use of LDPE powder instead of polymer pellets fed to the extruder. This research demonstrates the processing and applicability of the use of recycled cotton-based nano-sized fillers in melt-processing.