Multiblock copolymers of poly(2,5‐benzophenone) and disulfonated poly(arylene ether sulfone) for proton‐exchange membranes. I. Synthesis and characterization

Nanophase‐separated, hydrophilic–hydrophobic multiblock copolymers are promising proton‐exchange‐membrane materials because of their ability to form various morphological structures that enhance transport. A series of poly(2,5‐benzophenone)‐activated, telechelic aryl fluoride oligomers with different block molecular weights were successfully synthesized by the Ni(0)‐catalyzed coupling of 2,5‐dichlorobenzophenone and the end‐capping agent 4‐chloro‐4′‐fluorobenzophenone. These telechelic oligomers (hydrophobic) were then copolymerized with phenoxide‐terminated, disulfonated poly(arylene ether sulfone)s (hydrophilic) by nucleophilic, aromatic substitution to form hydrophilic–hydrophobic multiblock copolymers. High‐molecular‐weight multiblock copolymers with number‐average block lengths ranging from 3000 to 10,000 g/mol were successfully synthesized. Two separate glass‐transition temperatures were observed via differential scanning calorimetry in the transparent multiblock copolymer films when each block length was longer than 6000 g/mol. Tapping‐mode atomic force microscopy also showed clear nanophase separation between the hydrophilic and hydrophobic domains and the influence of the block length as it increased from 6000 to 10,000 g/mol. Transparent and creasable films were solvent‐cast and exhibited moderate proton conductivity and low water uptake. These copolymers are promising candidates for high‐temperature proton‐exchange membranes in fuel cells, which will be reported separately in part II of this series. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 284–294, 2007     

Segmented sulfonated poly(arylene ether sulfone)‐b‐polyimide copolymers for proton exchange membrane fuel cells. I. Copolymer synthesis and fundamental properties

Segmented disulfonated poly(arylene ether sulfone)‐b‐polyimide copolymers based on hydrophilic and hydrophobic oligomers were synthesized and evaluated for use as proton exchange membranes (PEMs). Amine terminated sulfonated poly (arylene ether sulfone) hydrophilic oligomers and anhydride terminated naphthalene based polyimide hydrophobic oligomers were synthesized via step growth polymerization including high temperature one‐pot imidization. Synthesis of the multiblock copolymers was achieved by an imidization coupling reaction of hydrophilic and hydrophobic oligomers oligomers in a m‐cresol/NMP mixed solvent system, producing high molecular weight tough and ductile membranes. Proton conductivities and water uptake increased with increasing ion exchange capacities (IECs) of the copolymers as expected. The morphologies of the multiblock copolymers were investigated by tapping mode atomic force microscopy (TM‐AFM) and their measurements revealed that the multiblock copolymers had well‐defined nano‐phase separated morphologies which were clearly a function of block lengths. Hydrolytic stability test at 80 °C water for 1000 h showed that multiblock copolymer membranes retained intrinsic viscosities of about 80% of the original values and maintained flexibility which was much improved over polyimide random copolymers. The synthesis and fundamental properties of the multiblock copolymers are reported here and the systematic fuel cell properties will be provided in a separate article. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 4879–4890, 2007     

Membranes from poly(aryl ether)‐based ionomers containing multiblock segments of randomly distributed nanoclusters of 18 sulfonic acid groups

Multiblock copolymers 1a (M_n = 31,500–47,400) of sulfonated poly(aryl ether)s were synthesized by polycondensation of 4,4′‐difluorobenzophenone (DFBP), bis(4‐hydroxyphenyl)sulfone (BHPS), and an hydroxy‐terminated sulfonated oligomer, which was synthesized from DFBP and 2,2′,3,3′,5,5′‐hexaphenyl‐4,4′‐dihydroxybiphenyl a . The copolymerization of trimeric monomer b with DFBP and BHPS gave a series of copolymers 1b (M_n = 26,200–45,900). The copolymers were then sulfonated with chlorosulfonic acid to give ionomers 3a with hydrophilic multiblock segments and ionomers 3b with segments containing clusters of 18 sulfonic acid groups. The proton exchange membranes cast from ionomers 3a and 3b were characterized with regard to thermal stability, water uptake, proton conductivity, and morphology. Transmission electron microscopy images of 3a‐1 and 3b‐1 revealed a phase separation similar to that of Nafion that may explain their higher proton conductivities compared with randomly sulfonated copolymers. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 4762–4773, 2009     

Synthesis and characterization of multiblock copolymers based on hydrophilic disulfonated poly(arylene ether sulfone) and hydrophobic partially fluorinated poly(arylene ether ketone) for fuel cell applications

Sulfonated fluorinated multiblock copolymers based on high performance polymers were synthesized and evaluated for use as proton exchange membranes (PEMs). The multiblock copolymers consist of fully disulfonated poly(arylene ether sulfone) and partially fluorinated poly(arylene ether ketone) as hydrophilic and hydrophobic segments, respectively. Synthesis of the multiblock copolymers was achieved by a condensation coupling reaction between controlled molecular weight hydrophilic and hydrophobic oligomers. The coupling reaction could be conducted at relatively low temperatures (e.g., 105 °C) by utilizing highly reactive hexafluorobenzene (HFB) as a linkage group. The low coupling reaction temperature could prevent a possible trans‐etherification, which can randomize the hydrophilic‐hydrophobic sequences. Tough ductile membranes were prepared by solution casting and their membrane properties were evaluated. With similar ion exchange capacities (IECs), proton conductivity and water uptake were strongly influenced by the hydrophilic and hydrophobic block sequence lengths. Conductivity and water uptake increased with increasing block length by developing nanophase separated morphologies. Atomic force microscopy (AFM) and transmission electron microscopy (TEM) experiments revealed that the connectivity of the hydrophilic segments was enhanced by increasing the block length. The systematic synthesis and characterization of the copolymers are reported. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 214–222, 2010     

Synthesis and characterization of multiblock partially fluorinated hydrophobic poly(arylene ether sulfone)‐hydrophilic disulfonated poly(arylene ether sulfone) copolymers for proton exchange membranes

Hydrophobic‐hydrophilic sequence multiblock copolymers, based on alternating segments of phenoxide terminated fully disulfonated poly(arylene ether sulfone) (BPS100) and fluorine‐terminated poly(arylene ether sulfone) (6FBPS0) were synthesized and evaluated for application as proton exchange membranes. By utilizing mild reaction conditions the ether–ether interchange reactions were minimized, preventing the randomization of the multiblock copolymers. Tough, ductile, transparent membranes were solution cast from the block copolymers and were characterized with regard to intrinsic viscosity, morphology, water uptake, and proton conductivity. The conductivity values of the 6FBPS0‐BPSH100 membranes were compared to Nafion 212 and a partially fluorinated sulfonated poly(arylene ether sulfone) random copolymer (6F40BP60). The nanophase separated morphology was confirmed by transmission electron microscopy and small angle X‐ray scattering, and enhanced proton conductivity at reduced relative humidity was observed with longer block lengths. © 2013 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Locally sulfonated poly(ether sulfone)s with highly sulfonated units as proton exchange membrane

Novel locally sulfonated poly(ether sulfone)s with highly sulfonated units were successfully synthesized for fuel cell applications. Poly(ether sulfone)s were prepared by the nucleophilic substitution of bis(4‐fluorophenyl) sulfone with 1,2,4,5‐tetrakis([1,1′‐biphenyl]‐2‐oxy)‐3,6‐bis(4‐hydroxyphenoxy)benzene and bis(4‐hydroxyphenyl) sulfide, followed by oxidation using m‐chloroperoxybenzoic acid. The desired highly sulfonated units were easily introduced by postsulfonation and each one had ten sulfonic acid groups. The sulfonated polymers gave tough, flexible, and transparent membranes by solvent casting. The high contrast in polarity between highly sulfonated units and hydrophobic poly(ether sulfone) units enabled the formation of defined phase‐separated structures and well‐connected proton paths. The sulfonated polymers exhibited excellent proton conductivity over a wide range of relative humidities. The proton conductivity of the sulfonated polymer with an ion exchange capacity value of 2.38 mequiv/g was comparable to that of Nafion 117 even at 30% relative humidity. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 3444–3453, 2009     

Effect of acidification treatment and morphological stability of sulfonated poly(arylene ether sulfone) copolymer proton‐exchange membranes for fuel‐cell use above 100 °C

Directly copolymerized wholly aromatic sulfonated poly(arylene ether sulfone) copolymers derived from 4,4′‐biphenol, 4,4′‐dichlorodiphenyl sulfone, 3,3′‐disulfonated, and 4,4′‐dichlorodiphenyl sulfone (BPSH) were evaluated as proton‐exchange membranes for elevated temperature operation (100–140 °C). Acidification of the copolymer from the sulfonated form after the nucleophilic step (condensation) copolymerization involved either immersing the solvent‐cast membrane in sulfuric acid at 30 °C for 24 h and washing with water at 30 °C for 24 h (method 1) or immersion in sulfuric acid at 100 °C for 2 h followed by similar water treatment at 100 °C for 2 h (method 2). The fully hydrated BPSH membranes treated by method 2 exhibited higher proton conductivity, greater water absorption, and less temperature dependence on proton conductivity as compared with the membranes acidified at 30 °C. In contrast, the conductivity and water absorption of a control perfluorosulfonic acid copolymer (Nafion 1135) were invariant with treatment temperature; however, the conductivity of the Nafion membranes at elevated temperature was strongly dependent on heating rate or temperature. Tapping‐mode atomic force microscope results demonstrated that all of the membranes exposed to high‐temperature conditions underwent an irreversible change of the ionic domain microstructure, the extent of which depended on the concentration of sulfonic acid sites in the BPSH system. The effect of aging membranes based on BPSH and Nafion at elevated temperature on proton conductivity is also discussed. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2816–2828, 2003     

Synthesis and properties of sulfonated multiblock copoly(ether sulfone)s by a chain extender

A new series of sulfonated multiblock copoly(ether sulfone)s applicable to proton exchange membrane fuel cells was synthesized. The multiblock copolymers were synthesized by the nucleophilic aromatic substitution of hydroxyl‐terminated oligomers in the presence of highly reactive decafluorobiphenyl (DFB) as a chain extender. Because of the high reactivity of DFB, the ether–ether interchange reaction, which could lead to a randomized polymer architecture, was prevented, and multiblock copolymers with high molecular weights were easily produced. The multiblock copolymers gave tough, flexible, and transparent membranes by solution casting. The ion exchange capacity values could be easily controlled by changing the sulfonated block ratios in the copolymers. The resulting membranes demonstrated good oxidative and dimensional stability and significantly higher proton conductivity than sulfonated random poly(ether sulfone) copolymers. The morphologies of the membranes were investigated by tapping mode atomic force microscopy, which showed that the multiblock membranes had a clear hydrophilic/hydrophobic separated structure. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 3947–3957, 2008     

Synthesis and properties of multiblock copoly(arylene ether)s containing superacid groups for fuel cell membranes

A series of block copoly(arylene ether)s containing pendant superacid groups were synthesized, and their properties were investigated for fuel cell applications. Two series of telechelic oligomers, iodo‐substituted oligo(arylene ether ketone)s and oligo(arylene ether sulfone)s, were synthesized. The degree of oligomerization and the end groups were controlled by changing the feed ratio of the monomers. The nucleophilic substitution polymerization of the two oligomers provided iodo‐substituted precursor block copolymers. The iodo groups were converted to perfluorosulfonic acid groups via the Ullmann coupling reaction. The high degree of perfluorosulfonation (up to 83%) was achieved by optimizing the reaction conditions. Tough and bendable membranes were prepared by solution casting. The ionomer membranes exhibited characteristic hydrophilic/hydrophobic phase separation with large hydrophilic clusters (ca. 10 nm), which were different from that of our previous random copolymers with similar molecular structure. The block copolymer structure was found to be effective in improving the proton‐conducting behavior of the superacid‐modified poly(arylene ether) ionomer membranes without increasing the ion exchange capacity (IEC). The highest proton conductivity was 0.13 S/cm at 80 °C, 90% relative humidity, for the block copolymer ionomer membrane with IEC = 1.29 mequiv/g. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Sulfonated naphthalene dianhydride based polyimide copolymers for proton‐exchange‐membrane fuel cells. I. Monomer and copolymer synthesis

A novel sulfonated diamine, 3,3′‐disulfonic acid‐bis[4‐(3‐aminophenoxy)phenyl]sulfone (SA‐DADPS), was prepared from m‐aminophenol and disodium‐3,3′‐disulfonate‐4,4′‐dichlorodiphenylsulfone. The conditions necessary to synthesize and purify SA‐DADPS in high yields were investigated in some detail. This disulfonated aromatic diamine, containing ether and sulfone linkages, was used to prepare N‐methyl‐2‐pyrrolidinone‐soluble, six‐membered ring polyimide copolymers containing pendent sulfonic acid groups by a catalyzed one‐step high‐temperature polycondensation in m‐cresol. These materials showed much improved hydrolytic stability with respect to phthalimides. High‐molecular‐weight film‐forming statistical copolymers with controlled degrees of disulfonation were prepared through variations in the stoichiometric ratio of disulfonated diamine (SA‐DADPS) in its soluble triethylamine salt form to several unsulfonated diamines. Three unsulfonated diamines, bis[4‐(3‐aminophenoxy)phenyl] sulfone, 4,4′‐oxydianiline, and 1,3‐phenylenediamine, were used to prepare the copolymers. The characterization of the copolymers by ¹H NMR, Fourier transform infrared, ion‐exchange capacity, and thermogravimetric analysis demonstrated that SA‐DADPS was quantitatively incorporated into the copolymers. Solution‐cast films of the sulfonated copolymers were prepared and afforded tough, ductile membranes with high glass‐transition temperatures. Methods were developed to acidify the triethylammonium salt membranes into their disulfonic acid form, this being necessary for proton conduction in a fuel cell. The synthesis and characterization of these materials are described in this article. Future articles will describe the performance of these copolymers as proton‐exchange membranes in hydrogen/air and direct methanol fuel cells. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 862–874, 2004     

Synthesis and characterization of postsulfonated poly(arylene ether sulfone) diblock copolymers for proton exchange membranes

Sulfonated poly(arylene ether sulfone) diblock copolymers were studied through the postsulfonation process. Two kinds of hydrophobic oligomers with a molecular weight of 20 kDa were prepared in advance as block sequences and then coupled together to obtain diblock copolymers. One oligomer was synthesized from bis(4‐hydroxyphenyl) sulfone (BHPS) and 4,4′‐difluorodiphenyl sulfone (DFDPS), which was thought to be incapable of postsulfonation. The other oligomer was synthesized from hydroquinone (HQ) and 4,4′‐dichlorodiphenyl sulfone (DCDPS), which successfully proceeded to a hydrophilic sequence as a result of sulfonation onto the HQ moiety after the coupling reaction. Consequently, a diblock copolymer with high molecular weight was obtained; although its intrinsic viscosity was too low to form a tough membrane because of its high rigidity and high crystallinity. Therefore, the use of decafluorobiphenyl (10F) as a termination reagent was investigated with the aim of achieving higher coupling reactivity and a kinky property. As a result, a sulfonated diblock copolymer was successfully obtained with sufficient molecular weight and intrinsic viscosity to form the membrane, as well as with adequate thermal properties. It was observed that proton conductivity, water uptake, and the water diffusion coefficient increased with higher ion exchange capacity. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 700–712, 2009     

Synthesis and characterization of poly(arylene ether sulfone) copolymers with sulfonimide side groups for a proton‐exchange membrane

A sulfonimide‐containing comonomer derived from 4,4′‐dichlorodiphenylsulfone was synthesized and copolymerized with 4,4′‐dichlorodiphenylsulfone and 4,4′‐biphenol to prepare sulfonimide‐containing poly(arylene ether sulfone) random copolymers (BPSIs). These copolymers showed slightly higher water uptake than disulfonated poly(arylene ether sulfone) copolymer (BPSH) controls, but their proton‐conductivity values were very comparable to those of the BPSH series with similar ion contents. The proton conductivity increased with the temperature for both systems. For samples with 30 mol % ionic groups, BPSI showed less temperature dependence in proton conductivity and slightly higher methanol permeability in comparison with BPSH. The thermal characterization of the sulfonimide copolymers showed that both the acid and salt forms were stable up to 250 °C under a nitrogen atmosphere. The results suggested that the presumed enhanced stability of the sulfonimide systems did not translate into higher protonic conductivity in liquid water. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 6007–6014, 2006     

Synthesis and characterization of partially disulfonated hydroquinone‐based poly(arylene ether sulfone)s random copolymers for application as proton exchange membranes

Partially disulfonated hydroquinone (HQ)‐based poly(arylene ether sulfone) random copolymers were synthesized and characterized for application as proton exchange membranes. The copolymer composition was varied in the degree of disulfonation. The copolymers were characterized by ¹H NMR, Differential Scanning Calorimetry (DSC), and other analytical techniques. The copolymer with a 25% degree of disulfonation showed the best balance between water uptake and proton conductivity. The copolymers showed substantially reduced methanol permeability compared with Nafion® and satisfactory direct methanol fuel cell performance. The methanol selectivity improved significantly in comparison to Nafion® 117. At a given ionic composition, the HQ‐based system showed higher water uptake and proton conductivity than the biphenol‐based (BPSH‐xx) poly(arylene ether sulfone)s copolymers. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 384–391, 2009     

Synthesis and Properties of Novel Side‐Chain Sulfonated Poly(Arylene Ether Sulfone)s for Proton Exchange Membranes

A series of novel side‐chain sulfonated poly(arylene ether sulfone) (SPAES) multiblock and random copolymers were synthesized by condensation polymerization from a new disulfonated aryl sulfone monomer, 4,4′‐difluoro‐2,2′‐bis(3‐sulfobenzoyl)diphenyl sulfone disodium salt (DFBSPS). The chemical structures of DFBSPS and the SPAESs were characterized by proton nuclear magnetic resonance (¹H NMR) and Fourier transform infrared (FTIR) spectra. The SPAES membranes prepared by solution cast method exhibited high tensile strength (50–71 MPa) and high radical oxidative stability. They could keep their morphology and maintain proton conductivities after hydrolysis test in 95 °C water for 1000 h. They also showed smaller swelling ratio in in‐plane direction than in through‐plane direction and such an anisotropic effect was more significant for the multiblock copolymers than for the random ones. The multiblock copolymer membranes exhibited higher proton conductivity than the random ones with similar ion exchange capacities (IECs). Preliminary hydrogen‐oxygen fuel cell tests were performed at 60 °C and 80% relative humidity (RH). The results showed that the single cell equipped with the multibiock copolymer membrane SB3 exhibited 0.12 W cm^?2 higher maximum output power density than the one equipped with the random copolymer membrane SR3 (with the same IEC), indicating much better performance of the former. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019, 57, 2304–2313     

Influence of adjusted hydrophilic–hydrophobic lengths in sulfonated multiblock copoly(ether sulfone) membranes for fuel cell application

Sulfonated multiblock copoly(ether sulfone)s applicable to proton exchange membrane fuel cells (PEMFCs) were synthesized by the coupling reaction of the hydroxyl‐terminated hydrophilic and hydrophobic oligomers with different lengths in the presence of highly reactive decafluorobiphenyl (DFB) as a chain extender to investigate the influence of each length on the membranes' properties, such as water uptake, proton conductivity, and morphology. Multiblock copolymers with high molecular weights (M_n > 50,000, M_w > 150,000) were obtained under mild reaction conditions. The resulting membranes demonstrated good oxidative stability for hot Fenton's reagent and maintained high water uptake (7.3–18.7 wt %) under a low relative humidity (50% RH). Proton conductivity of all membranes at 80 °C and 95% RH was higher than that of Nafion 117 membrane, and good proton conductivity of 7.0 × 10^?3 S/cm was obtained at 80 °C and 50% RH by optimizing the oligomer lengths. The surface morphology of the membranes was investigated by tapping mode atomic force microscopy (AFM), which showed that the multiblock copolymer membranes had a clearer surface hydrophilic/hydrophobic‐separated structure than that of the random copolymer, and contributed to good and effective proton conduction. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 7332–7341, 2008     

Highly proton conducting proton‐exchange membranes based on fluorinated poly(arylene ether ketone)s with octasulfonated segments

A new bisphenol monomer containing a pair of electron‐rich tetra‐arylmethane units was designed and synthesized. Based on this monomer, along with commercial 4,4′‐(hexafluoroisopropylidene)diphenol A and 4,4′‐difluorobenzophenone, a series of novel poly(arylene ether ketone)s containing octasulfonated segments of varying molar percentage (x) (6F‐SPAEK‐x) were successfully synthesized by polycondensation reactions, followed by sulfonation. Tough, flexible, and transparent membranes, exhibiting excellent thermal stabilities and mechanical properties were obtained by casting. 6F‐SPAEK‐x samples exhibited appropriate water uptake and swelling ratios at moderate ion exchange capacities (IECs) and excellent proton conductivities. The highest proton conductivity (215 mS cm⁻¹) is observed for hydrated 6F‐SPAEK‐15 (IEC = 1.68 meq g⁻¹) at 100 °C, which is more than 1.5 times that of Nafion 117. Furthermore, the 6F‐SPAEK‐10 membrane exhibited comparable proton conductivity (102 mS cm⁻¹) to that of Nafion 117 at 80 °C, with a relatively low IEC value (1.26 meq g⁻¹). Even under 30% relative humidity, the 6F‐SPAEK‐20 membrane (2.06 meq g⁻¹) showed adequate conductivity (2.1 mS cm⁻¹) compared with Nafion 117 (3.4 mS cm⁻¹). The excellent comprehensive properties of these membranes are attributed to well‐defined nanophase‐separated structures promoted by strong polarity differences between highly ionized and fluorinated hydrophobic segments. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2018 , 56, 25–37     

Comparative effect of phthalazinone units in sulfonated poly(arylene ether ether ketone ketone) copolymers as proton exchange membrane materials

A new series of aromatic poly(arylene ether ether ketone ketone) copolymers containing pendant sulfonic acid groups (SPAEEKK‐D) were synthesized from commercially available monomers 1,3‐bis(4‐fluorobenzoyl)‐benzene, sodium 6,7‐dihydroxy‐2‐naphthalenesulfonate, and 4‐(4‐hydroxyphenyl)‐2,3‐phthalazin‐1‐one (DHPZ). Structure–property relationships of the phthalazinone SPAEEKK‐D series poly(arylene ether ether ketone ketone) copolymer were compared with copolymers SPAEEKK‐B and SPAEEKK‐H containing different diols such as 4,4′‐biphenol and hydroquinone, respectively, prepared in our earlier work. Ion exchange capacity (IEC_w, weight‐based; IEC_v, volume‐based), thermal stabilities, swelling, proton and methanol transport properties of the membranes were investigated in relation to their structures and compared with those of perfluorinated ionomer (Nafion 117). The SPAEEKK‐D membrane incorporating the phthalazinone monomer DHPZ showed relatively lower water uptake and methanol permeability compared with earlier SPAEEKK‐B and SPAEEKK‐H membranes incorporating biphenol and hydroquinone monomers, respectively. Inclusion of phthalazinone in the SPAEEKK‐D copolymers led to lower water absorption, enabling increased proton exchange concentrations in the hydrated polymer matrix that resulted in more desirable membrane properties for future direct methanol fuel cell applications. The SPAEEKK‐D membranes also showed improved mechanical and thermal properties and oxidative stability compared with the earlier SPAEEKK‐B and ‐H membranes. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 989–1002, 2008     

Isomeric effect of sulfonated poly(arylene ether)s comprising dihydroxynaphthalene on properties for polymer electrolyte membranes

Polymer electrolyte membranes (PEMs) made of sulfonated poly(arylene ether)s consisted of 3,3′‐disulfo‐4,4′‐dichlorodiphenylsulfone disodium salt, 2,6‐dichlorobenzonitrile, and one of three dihydroxynaphthalene isomers (2,6‐, 2,7‐, and 1,5‐dihydroxynaphthalene, abbreviated as 2,6‐N, 2,7‐N, and 1,5‐N, respectively) were prepared with similar level of inherent viscosity and ion exchange capacity, and structural effect of the catenation in dihydroxynaphthalene isomers on membrane properties was compared. In the case of membranes for PEM fuel cell application with relatively high ion exchange capacity around 2.1 mequiv/g, three copolymers showed almost the same proton conductivity; however, swelling in water increased with the following order: 1,5‐N < 2,6‐N < 2,7N. In the case of direct methanol fuel cell membranes with lower ion exchange capacity around 1.5 mequiv/g, no remarkable difference in proton conductivity was also observed in three isomeric copolymers and swelling property and methanol permeability were lower in 1,5‐N and 2,6‐N copolymers than 2,7‐N copolymer. These tendencies show that higher rigidity or energy barrier for conformational change of polymer chain gives better performance of PEM for fuel cells with superior dimensional stability. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Phase behavior,crystallization, and nanostructures in thermoset blends of epoxy resin and amphiphilic star‐shaped block copolymers

This article reports thermoset blends of bisphenol A‐type epoxy resin (ER) and two amphiphilic four‐arm star‐shaped diblock copolymers based on hydrophilic poly(ethylene oxide) (PEO) and hydrophobic poly(propylene oxide) (PPO). 4,4′‐Methylenedianiline (MDA) was used as a curing agent. The first star‐shaped diblock copolymer with 70 wt % ethylene oxide (EO), denoted as (PPO‐PEO)₄, consists of four PPO‐PEO diblock arms with PPO blocks attached on an ethylenediamine core; the second one with 40 wt % EO, denoted as (PEO‐PPO)₄, contains four PEO‐PPO diblock arms with PEO blocks attached on an ethylenediamine core. The phase behavior, crystallization, and nanoscale structures were investigated by differential scanning calorimetry, transmission electron microscopy, and small‐angle X‐ray scattering. It was found that the MDA‐cured ER/(PPO‐PEO)₄ blends are not macroscopically phase‐separated over the entire blend composition range. There exist, however, two microphases in the ER/(PPO‐PEO)₄ blends. The PPO blocks form a separated microphase, whereas the ER and the PEO blocks, which are miscible, form another microphase. The ER/(PPO‐PEO)₄ blends show composition‐dependent nanostructures on the order of 10?30 nm. The 80/20 ER/(PPO‐PEO)₄ blend displays spherical PPO micelles uniformly dispersed in a continuous ER‐rich matrix. The 60/40 ER/(PPO‐PEO)₄ blend displays a combined morphology of worm‐like micelles and spherical micelles with characteristic of a bicontinuous microphase structure. Macroscopic phase separation took place in the MDA‐cured ER/(PEO‐PPO)₄ blends. The MDA‐cured ER/(PEO‐PPO)₄ blends with (PEO‐PPO)₄ content up to 50 wt % exhibit phase‐separated structures on the order of 0.5–1 μm. This can be considered to be due to the different EO content and block sequence of the (PEO‐PPO)₄ copolymer. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 975–985, 2006     

Polymer electrolyte membrane based on poly(ether sulfone) containing binaphthyl units with pendant perfluoroalkyl sulfonic acids

A novel poly(ether sulfone) containing binaphthyl units with pendant perfluoroalkyl sulfonic acids ( BNSH‐PSA ) was developed for a polymer electrolyte membrane (PEM). The BNSH‐PSA was prepared by the aromatic nucleophilic substitution reaction of 1,1′‐binaphthyl‐4,4′‐diol and 4,4′‐dichlorodiphenylsulfone, followed by the bromination with bromine, and then the Ullman coupling reaction with potassium 1,1,2,2,‐tetrafluoro‐2‐(1,1,2,2‐tetrafluoro‐2‐iodoethoxy) ethanesulfonate ( PSA‐K ). The ion exchange capacity (IEC) of BNSH‐PSA was estimated to be 1.91 mequiv/g, which corresponded to full conversion to the perfluroalkyl sulfonic acids. The BNSH‐PSA membrane prepared by solution casting showed high oxidative and dimensional stability. High proton conductivity comparable to the Nafion 117 membrane was accomplished in the range of 30–95% relative humidity (RH) due to the high acidity of the perfluoroalkyl sulfonic acids. Furthermore, atomic force microscopic observation supported the formation of the phase‐separated structure that the hydrophilic domains were well dispersed and connected to each other. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011