Film formation with latex particles

The coalescence of latex particles is investigated through small-angle neutron scattering and electron microscopy. The particles are made of a soft polymeric core protected by a hydrophilic membrane, and they are dispersed in water. This dispersion is spread on a substrate, and water is removed to form a dry film. As the membranes of neighboring particles come into contact, they may break up to allow fusion of the particle cores. This is found to occur when the membranes are made of short-chain surfactant molecules; then all hydrophilic material is expelled to the film surface or to large isolated lumps. Alternatively, the membranes may remain until the film is completely dry; this is found to occur when they are made of hydrophilic polymers which are grafted onto the core. Hence, the fusion of particles is controlled by the connectivity of membranes.This work used the neutron beams of ILL in Grenoble and LLB in Saclay     

Some aspects of polymer colloids I. Preparation and properties of different types of latex particles

The boundary region separating a latex particle from the surrounding medium has a great influence on the properties of latex dispersions. Four types of polystyrene and polystyrene/comonomer latices differing greatly in the structure of the boundary region were prepared. The first part of a series of papers reports on the preparation of the various latex dispersions. Mean particle sizes were obtained from simple turbidity measurements, quasi-elastic light scattering, and electron micrographs. The behavior of the particles in the centrifugal force field is a simple tool for detecting aggregation tendencies that are not directly related to salt stability. The BET-surface area agrees with the area calculated from the mean particle size when a sharp boundary and smooth surface is developed between the particle and the surrounding medium. In the case of particles with extended boundary regions (core/shell particles or particles with hairy envelopes), film formation reduces the specific surface area. Removal of soluble oligomers and polymers from the boundary region during subsequent treatments (purification and centrifugation before freeze-drying) can increase the surface area considerably.     

Polystyrene(1)/poly(butyl acrylate-methacrylic acid)(2) core-shell emulsion polymers. Part I. Synthesis and colloidal characterization

Polystyrene (PS) (1)/Poly(n-butyl acrylate (BA)-methacrylic acid (MAA)) (2) structured particle latexes were prepared by emulsion polymerization using monodisperse polystyrene latex seed (118 nm) and different BA/MAA ratios. Three main aspects have been investigated: i) the polymerization kinetics; ii) the particle morphology as a function of reaction time; iii) the distribution of MAA units between the water phase and the polymer particles.The amount of MAA in the shell copolymer was found to be the main factor controlling the particle shape and morphology. The shape of the structured particles was, generally, non-spherical, and the shape irregularities increased as a particles was, generally, non-spherical, and the shape irregularities increased as a function of reaction time. At the beginning of the second stage reaction, new small particles were observed, which coalesced onto the PS seed as the polymerization proceeded. The distribution of the MAA groups in the latex particles and the serum was analyzed by alkali/back-acid titration, using ionic exchanged latexes. No MAA groups were detected in the latex serum. Due to the lowTg of the BA-MAA copolymers, alkali conductimetric titrations accounted for all the MAA groups on and within the polymer particles. Therefore, for these systems, this method is not only limited to a thin surface layer, as it is often assumed.     

Polymerization of acrylamide in nonionic microemulsions: Characterization of the microlatices and polymers formed

Free radical polymerization of acrylamide was carried out in nonionic microemulsions of water, an isoparaffinic oil, Isopar M and a blend of nonionic emulsifiers: a sorbitan sesquioleate and a polyoxyethylene sorbitol hexaoleate (HLB of the mixture: 9.3). The size and the stability of the latex particles formed after polymerization were studied as a function of monomer, emulsifier and electrolyte concentration. High emulsifier and high monomer contents favor obtaining high molecular weight polyacrylamides. It is shown that both the number of polymer chains contained in each latex particle and the size of the particles are essentially controlled by the acrylamide/emulsifier weight ratio.     

The preparation of monodisperse polyacrylonitrile particles in the presence of AB block co-polymers of poly-2-vinylpyridine/poly tertbutylstyrene

Radical dispersion polymerisation of acrylonitrile in cyclohexane was performed in the presence of the diblock copolymer poly-2-vinylpyridine/poly tertbutylstyrene, giving polymer latex particles stabilised by surface layers of chains of poly tertbutylstyrene. A seeded polymerisation route was employed and the addition of up to a further seven feeds of reactants resulted in the particle growth and the total volume fraction of particles increased to 0.2. The effect of varying the molecular weight of the stabiliser and stabiliser concentration was also investigated. Particle diameter in the range 40–150 nm were obtained depending on the condition of the polymerisation.     

Estimation of polydispersity in polymers and colloids by field-flow fractionaion

Various methodologies of sedimentation, thermal, and steric field-flow fractionation for the estimation of the polydispersity in polymers and colloids are presented. These are based either on retention and/or on zone-spreading data. The reference materials used are nearly monodisperse and polydisperse submicron polystyrene and PVC latex beads, nearly monodisperse spherical particles of hematite, and polydisperse irregular particles of strengite (FePO₄·2H₂O) and PS polymers of various molecular weights. The results found are compared with those determined by other techniques or given by the manufacturers.     

Chemical heterogeneity in emulsion copolymers of carboxylic monomers

Copolymer latices of butylacrylate (BA) with acrylic and methacrylic acid (AA and MAA) were prepared by batch type emulsion polymerization, and, for comparison, copolymers with identical monomer composition were prepared by batch type solution polymerization.The distribution of the carboxylic monomers in the latex particles and the serum was studied by density gradient and sedimentation experiments with the analytical ultracentrifuge. Dynamic mechanical measurements of films of these copolymers were used to determine the storage and loss moduli as a function of temperature. From these measurements the position and extension of the glass transition range on the temperature scale is obtained. For heterogeneous emulsion copolymers with two glass transition temperatures the distribution of the carboxylic monomer units in the different copolymer phases can be determined. Electron microscopy of ultra thin cross-sections of stained films gave further insight into the film morphology.The combination of the results obtained with the different methods gives rise to the following clues: In the BA/AA latices about 40% (by weight) of the total AA used in the recipe are found in the serum as a water soluble polymer, about 50% are found to increase the glass transition temperatureT _g of the bulk of the BA copolymer and, therefore, are thought to be incorporated into the interior of the latex particles, and the remaining 10% are, conclusively, located on the particle surface.In the BA/MAA latices no water soluble copolymer could be detected in the serum, about 90% of the MAA used is found in the bulk of the copolymer, and about 10% form a second hard phase on the surface of the latex particles.Dynamic mechanical measurements on the copolymer latex films show at least two phases with different glass transition temperatures: the bulk of the copolymer with a relatively low content of (M)AA units and a glass transition range at low temperatures, and a second (M)AA rich phase with a highT _g.The latter phase forms a honeycomb-like structure surrounding the packed latex particles. That results in a three-dimensional network of polymer with a highT _g extending throughout the latex film. In spite of the fact that this phase is built from a small fraction of the total copolymer only, it has a very pronounced influence on the performance behaviour of latex films.Dedicated to Professor Dr. R. Manecke on the occasion of his 70th birthday.     

Participation of electrolyte cations in albumin adsorption onto negatively charged polymer latices

The participation of electrolyte cations in the adsorption of bovine serum albumin (BSA) onto polymer latices was investigated. The latices used were hydrophobic polystyrene (PS), and hydrophilic copolymers, i.e., styrene (St)/2-hydroxyethyl methacrylate(HEMA) copolymer [P(St/HEMA)] and styrene/acrylamide (AAm) copolymer [P(St/AAm)]. Three kinds of electrolyte cations (Na⁺, Ca²⁺, Mg²⁺) were used as the chloride. The amount of BSA adsorbed in every cation medium showed a maximum near the isoelectric point (iep, pH about 5) of the protein. The amounts of BSA adsorbed onto copolymer latices (except in the acidic pH region lower than the iep) were considerably smaller than that onto PS latex because of the steric repulsion and the decrease in the hydrophobic interaction between BSA and copolymer latices. In the acidic pH region, there was little difference in the amount of BSA adsorbed in every cation medium. However, in the pH region higher than the iep, the amounts of BSA adsorbed (particularly onto PS latex) in divalent cations (Ca²⁺ and Mg²⁺) media were relatively greater compared with that in a monovalent (Na⁺) one. This result was interpreted on the basis of the differences in such effects of electrolyte cations as dehydration power, suppression of the electrostatic repulsion, and binding affinity to BSA molecule. Ion Chromatographic estimation of the amounts of electrolyte cations captured upon BSA adsorption (in pH > 5) revealed that divalent cations were incorporated into the contact interface between the latex and BSA molecule so as to prevent the accumulation of anion charge and facilitate the protein adsorption.     

Polymeric amphiphiles with hydrophilic main chain spacers: Studies in monolayers and Langmuir-Blodgett multilayers

A methacrylic lipid was polymerized to form an amphiphilic homopolymer and random copolymers with various levels of acrylic acid comonomers. The behavior of these polymeric lipids was investigated in monolayers at the air-water interface and in Langmuir-Blodgett multilayers on polymer foil supports. The acrylic acid acts as a hydrophilic spacer along the polymer backbone, and improves the ability of the polymer to self-organize into highly ordered monolayers and ultimately LB multilayers. It is shown that the quality and stability of the multilayers increase substantially with the increase in comonomer content.     

The influence of surfactants on latex flocculation with poly(diallyldimethyl ammonium chloride)

Aqueous latex was flocculated by mixtures of poly(diallyldimethyl ammonium chloride), PDADMAC, and anionic surfactants. Sodium dodecyl sulfate, (SDS), and Aerosol OT influenced flocculation whereas nonionic Tergitol NP-10 did not. The flocculation domains were correlated with properties of the polymer-surfactant complexFlocculation was never observed above the CMC of the corresponding surfactant solution without polymer or latex. At SDS concentrations greater than 10^–3.6 M the flocculation boundary corresponded to the first appearance of insoluble polymer-surfactant complex which was characterized by dynamic light scattering and microelectrophoresis. Under these conditions latex (diameter 570 nm) and dispersed polymer-surfactant complex particles (diameters between 30 and 2 000 nm) displayed simultaneous homo and heteroflocculation. The boundaries of the flocculation domains at low surfactant concentration were determined by the ratio of polymer to latex and by the net electrostatic charge of the soluble polymer-surfactant complex. On the other hand, the mechanisms controlling flocculation boundaries in the dispersed polymer-surfactant domain require further clarification.     

Development of new hydrophilic polymer supports based on dimethylacrylamide

A survey of the development of hydrophilic resins based on dimethylacrylamide (DMA) is presented. It describes the preparation of DMA-based resins by suspension copolymerization of DMA and acrylamide-based crosslinking and functional monomers. Swellability data for a number of DMA-based resins are tabulated, demonstrating that the resins swell to approximately the same extent in dichloromethane as they do in water, methanol, dimethylformamide or dimethylsulphoxide, but they swell only slightly or not at all in tetrahydrofuran. Typical chemical reactions employed for quantitative estimation or derivatization of resin-bound functional groups, including those involving intra-resin crosslinking, are discussed. The development of composite polymer supports, in which the DMA-based polymer is supported on kieselguhr particles or an amphiphilic ion exchange polymer is supported on DMA-based resin beads, is also covered briefly.     

The effect of metallic cations on the electrophoretic properties of a pretreatedHevea latex

High-ammonia latex concentrate prepared from doubly-centrifuged fieldHevea latex was exhaustively dialysed to remove any residual water-soluble non-rubber constituents. The electrophoretic mobilities of the dialysed latex in the presence of various metallic cations were investigated as a function of electrolyte concentration. The mobility decreased with increasing concentration of the cations Na⁺, Ba²⁺, Mg²⁺ and Ca²⁺ in a manner consistent with the effect of simple electrolyte on compression of the electric double layer. Anomalous behaviour was noted for the divalent ion copper, in that it reversed the charge of the latex particles at a concentration even lower than that of uranyl ions. Multivalent cations (lanthanum, cerium and thorium) had a profound influence on the latex particles where very low charge reversal concentrations were observed. It is believed that strong adsorption of hydrolysed species from the metallic ions was responsible for reversing the charge of the originally negative latex particles. These experiments indicated that the efficiency with which the cations reversed the charge of the latex particle surface was in the order: lanthanum > cerium > copper > thorium > uranyl > calcium > magnesium > barium > sodium. The number of cation binding sites on the latex particle surface and the chemical free energies of cation adsorption were calculated. It was found that the interaction of the latex particle with the hydrolysable metallic cations was much more stronger than that with the simple divalent cations and that this intercation was comparable to that of biological surfaces.     

Aggregation phenomena in the suspension polymerization of VCM

In the suspension polymerization of VCM, insoluble polymer particles are formed inside the monomer droplets. The growth and aggregation of these particles are responsible for important polymer properties, such as porosity. It is well established that the most characteristic polymer particles, the primary particles, are of a narrow distribution with a size (diameter) ranging from 0.10–0.20 m. This work studied the formation of primary particles based on the aggregation phenomena that take place inside a monomer droplet. This was done by formulating a population balance equation, which was based on the following considerations: a) polymerization occurs in both the monomer and the polymer phases; b) there is continuous formation of the basic particles in the monomer phase; c) the growth of the polymer particles occurs as a result of both polymerization in the polymer phase and aggregation of the particles; d) the colloidal properties of the particles that are responsible for the aggregation phenomena were considered to be the net result of attraction and repulsion energies.It was shown that for particles carrying a constant charge it was not possible to predict the formation of primary particles of size 0.10–0.20 m. The particle size distribution had a mode diameter equal to the diameter of the basic particles. Consequently, the particle charge was allowed to vary in a way proportional to the particle radius raised to a power coefficient. For values of the coefficient greater than zero, i. e., when the particle charge increased during polymerization, the aggregation of the basic particles was efficient enough to result in the formation of large primary particles.     

Emulsion pathways to composite polymeric membranes for separation processes

A novel method for the preparation of selective composite membranes from emulsions is suggested. The dispersed phase is chosen to yield a polymer soluble in those components for which the membrane should be selective; the continuous phase, on the other hand, is selected to yield a polymer that is insoluble in any of the components of the mixture. Conventional emulsions (which have a maximum dispersed phase volume fraction of 0.74) or microemulsions can be employed to generate composites. However, concentrated emulsions which allow volume fractions as large as 0.99 are most suitable as precursors to selective and efficient membranes. These concentrated emulsions have the appearance of gels with a structure similar to that of foams. The relatively high permeabilities obtained with the resultant membranes are due to the small thickness of the films of the continuous phase. A concentrated emulsion of a hydrophobic (hydrophilic) monomer dispersed in a hydrophilic (hydrophobic) continuous phase is first prepared at room temperature, with suitable initiators in each phase for later polymerization, and with an appropriate dispersant in the continuous phase. To ensure the stability of the emulsion, the hydrophilic monomer is, in general, replaced by monomer plus water. On heating the gel at 50 °C, polymerization occurs in both phases and the emulsion transforms into a composite polymer membrane. As examples, composite membranes containing polystyrene as the dispersed phase and polyacrylamide as the continuous phase are used to separate toluene from cyclohexane, while other composite membranes containing acrylamide as the dispersed phase and a crosslinked polystyrene as the continuous phase are used to separate water from ethanol.Lecture presented at the Colburn Symposium, University of Delaware, October 19, 1988.     

Preparation and properties of uniform colloidal metal phosphates IV. Cadmium-, nickel-, and manganese(II)-phosphates

Colloidal dispersions of uniform spherical particles of cadmium phosphate, nickel basic phosphate, and manganese (II) phosphate were prepared by aging at elevated temperatures metal salt solutions and phosphoric acid or sodium dihydrogen phosphate in the presence of urea and sodium dodecyl sulfate. Uniform spheres were obtained only if urea and the surfactant were added within a given range of concentrations.The spherical particles were amorphous as prepared. Cadmium phosphate and nickel basic phosphate particles crystallized when calcined at appropriate temperatures. Manganese (II) phosphate particles underwent a phase transformation to crystalline plate-like solids when aged in doubly distilled water at room temperature.Supported by NFS grant CHE-8619509.Part of M. S. Thesis by L.L.S.     

Swelling and dissolution of latex dispersions of the ethyl acrylate-methacrylic acid copolymers during alkalization

By using non-Newtonian viscometry and the static light-scattering method, changes in the structure of particles of latex dispersions of ethyl acrylate-methacrylic acid copolymer during alkalization with ammonium hydroxide were investigated. It was found that in dispersions with an acid content up to 20 wt% the particles only swell; at acid content between 20 and 40 wt% they decompose to smaller units represented by supermolecular aggregates of macromolecules, and only when approximately starting from 40 wt% of acid does the copolymer become molecularly dissolved. This means that even if dispersions with an acid content from c. 20 wt% are clarified by alkalization, no complete dissolution takes place.     

The effect of pH on emulsion polymerization of styrene in the presence of an amphoteric emulsifier

An emulsion polymerization of styrene in the presence of an amphoteric emulsifier of the betaine type; N,N-dimethyl-n-laurylbetaine (LNB), has been studied at various pH values. The relationships between the physicochemical properties of LNB aqueous solutions, the emulsion polymerization process and the characteristics of the synthesized latex particles were studied under various pH conditions. The polymerization rate and the particle number concentration decreased with increasing pH of LNB aqueous solution and changed in shape at both ca. pH 4 and pH 8–10. The properties of LNB aqueous solution also changed with the pH and changed in shape at the same pH as that of the emulsion polymerization. These pH values were in good agreement with the pH at which the LNB molecule changed its ionic form. The number of synthesized latex particles was proportional to the number of LNB micelles in the solution, below pH 10. The particle size of the synthesized latex particles and the molecular weight of the latex polymers also changed with the properties of LNB aqueous solutions, accompanying the change of the ionic form of LNB molecules.     

Characteristic changes of pH during the alkalization of latex dispersions of the ethyl acrylate — methacrylic acid copolymers

The titration curves of latex dispersions of ethyl acrylate — methacrylic acid copolymers have a rather complex shape which indicates a strong dependence of the apparent dissociation constant of carboxylic groups on the degree of neutralization and copolymer composition. These dependences seem to be related to changes in the macroscopic structure (swelling and disintegration) of dispersion particles during alkalization.     

Deposition of polymer latices on grafted Nylon 6 fiber

Deposition of polymer latices on a grafted Nylon 6 fiber was studied as a function of pH and the degree of grafting. The latices were polystyrene (PS), styrene/acrylamide copolymer (P(St/AAm)) and styrene/acrylic acid copolymer (P(St/AA)). The deposition of the latices on the grafted fiber decreased in every case with increasing pH and no deposition was observed at alkaline pH. The grafting of fiber with acrylic and methacrylic acid reduced the deposition of P(St/AAm) and P(St/AA) latices but had no influence on the deposition of PS latex. The relation between the deposition rates and the interaction energy at acidic pH indicates that the deposition of PS latex on the grafted fiber mainly depends on the electrostatic interaction. These results suggest that the expansion of water-soluble polyelectrolyte layer on the surface of grafted fiber plays an important role on the deposition.