Tuning Nanoparticle Catalysis for the Oxygen Reduction Reaction

Advances in chemical syntheses have led to the formation of various kinds of nanoparticles (NPs) with more rational control of size, shape, composition, structure and catalysis. This review highlights recent efforts in the development of Pt and non‐Pt based NPs into advanced nanocatalysts for efficient oxygen reduction reaction (ORR) under fuel‐cell reaction conditions. It first outlines the shape controlled synthesis of Pt NPs and their shape‐dependent ORR. Then it summarizes the studies of alloy and core–shell NPs with controlled electronic (alloying) and strain (geometric) effects for tuning ORR catalysis. It further provides a brief overview of ORR catalytic enhancement with Pt‐based NPs supported on graphene and coated with an ionic liquid. The review finally introduces some non‐Pt NPs as a new generation of catalysts for ORR. The reported new syntheses with NP parameter‐tuning capability should pave the way for future development of highly efficient catalysts for applications in fuel cells, metal‐air batteries, and even in other important chemical reactions.     

Enhanced Oxygen Reduction and Methanol Oxidation Electrocatalysis over Bifunctional PtPdIr Mesoporous Hollow Nanospheres

Designing and constructing nano‐architectures with abundant reactive atoms exposed on the surface and widely open pore interiors is an effective strategy for highly efficient utilization of Pt‐based catalysts. Herein, we report a facile method to synthesize tri‐metallic PtPdIr mesoporous hollow nanospheres (PtPdIr MHNSs) by selective chemical removal of sacrificial metallic cores from pre‐constructed Pd@PtIr mesoporous nanospheres (Pd@PtIr MNSs). The unique nano‐architectures, with mesoporous shells interconnected into the interior hollow cavities and the synergistic electronic effect from tri‐metallic PtPdIr composition, enable the as‐synthesized PtPdIr MHNSs to be efficient bifunctional electrocatalysts for catalyzing both methanol oxidation reaction (MOR) and oxygen reduction reaction (ORR).     

Bamboo‐Like Nitrogen‐Doped Carbon Nanotubes with Co Nanoparticles Encapsulated at the Tips: Uniform and Large‐Scale Synthesis and High‐Performance Electrocatalysts for Oxygen Reduction

In recent years, various non‐precious metal electrocatalysts for the oxygen reduction reaction (ORR) have been extensively investigated. The development of an efficient and simple method to synthesize non‐precious metal catalysts with ORR activity superior to that of Pt is extremely significant for large‐scale applications of fuel cells. Here, we develop a facile, low‐cost, and large‐scale synthesis method for uniform nitrogen‐doped (N‐doped) bamboo‐like CNTs (NBCNT) with Co nanoparticles encapsulated at the tips by annealing a mixture of cobalt acetate and melamine. The uniform NBCNT shows better ORR catalytic activity and higher stability in alkaline solutions as compared with commercial Pt/C and comparable catalytic activity to Pt/C in acidic media. NBCNTs exhibit outstanding ORR catalytic activity due to high defect density, uniform bamboo‐like structure, and the synergistic effect between the Co nanoparticles and protective graphitic layers. This facile method to synthesize catalysts, which is amenable to the large‐scale commercialization of fuel cells, will open a new avenue for the development of low‐cost and high‐performance ORR catalysts to replace Pt‐based catalysts for applications in energy conversion.     

Nitrogen‐Doped Carbon Nanosheets with Size‐Defined Mesopores as Highly Efficient Metal‐Free Catalyst for the Oxygen Reduction Reaction

Nitrogen‐doped carbon nanosheets (NDCN) with size‐defined mesopores are reported as highly efficient metal‐free catalyst for the oxygen reduction reaction (ORR). A uniform and tunable mesoporous structure of NDCN is prepared using a templating approach. Such controlled mesoporous structure in the NDCN exerts an essential influence on the electrocatalytic performance in both alkaline and acidic media for the ORR. The NDCN catalyst with a pore diameter of 22 nm exhibits a more positive ORR onset potential than that of Pt/C (?0.01 V vs. ?0.02 V) and a high diffusion‐limited current approaching that of Pt/C (5.45 vs. 5.78 mA cm^?2) in alkaline medium. Moreover, the catalyst shows pronounced electrocatalytic activity and long‐term stability towards the ORR under acidic conditions. The unique planar mesoporous shells of the NDCN provide exposed highly electroactive and stable catalytic sites, which boost the electrocatalytic activity of metal‐free NDCN catalyst.     

Designed Synthesis of Well‐Defined Pd@Pt Core–Shell Nanoparticles with Controlled Shell Thickness as Efficient Oxygen Reduction Electrocatalysts

Improving the electrocatalytic activity and durability of Pt‐based catalysts with low Pt content toward the oxygen reduction reaction (ORR) is one of the main challenges in advancing the performance of polymer electrolyte membrane fuel cells (PEMFCs). Herein, a designed synthesis of well‐defined Pd@Pt core–shell nanoparticles (NPs) with a controlled Pt shell thickness of 0.4–1.2 nm by a facile wet chemical method and their electrocatalytic performances for ORR as a function of shell thickness are reported. Pd@Pt NPs with predetermined structural parameters were prepared by in situ heteroepitaxial growth of Pt on as‐synthesized 6 nm Pd NPs without any sacrificial layers and intermediate workup processes, and thus the synthetic procedure for the production of Pd@Pt NPs with well‐defined sizes and shell thicknesses is greatly simplified. The Pt shell thickness could be precisely controlled by adjusting the molar ratio of Pt to Pd. The ORR performance of the Pd@Pt NPs strongly depended on the thickness of their Pt shells. The Pd@Pt NPs with 0.94 nm Pt shells exhibited enhanced specific activity and higher durability compared to other Pd@Pt NPs and commercial Pt/C catalysts. Testing Pd@Pt NPs with 0.94 nm Pt shells in a membrane electrode assembly revealed a single‐cell performance comparable with that of the Pt/C catalyst despite their lower Pt content, that is the present NP catalysts can facilitate low‐cost and high‐efficient applications of PEMFCs.     

Simple replacement reaction for the preparation of ternary Fe(1-x)PtRu(x) nanocrystals with superior catalytic activity in methanol oxidation reaction

The finding of new metal alloyed nanocrystals (NCs) with high catalytic activity and low cost to replace PtRu NCs is a critical step toward the commercialization of fuel cells. In this work, a simple cation replacement reaction was utilized to synthesize a new type of ternary Fe(1-x)PtRu(x) NCs from binary FePt NCs. The detailed structural transformation from binary FePt NCs to ternary Fe(1-x)PtRu(x) NCs was analyzed by X-ray absorption spectroscopy (XAS). Ternary Fe(35)Pt(40)Ru(25), Fe(31)Pt(40)Ru(29), and Fe(17)Pt(40)Ru(43) NCs exhibit superior catalytic ability to withstand CO poisoning in methanol oxidation reaction (MOR) than do binary NCs (FePt and J-M PtRu). Also, the Fe(31)Pt(40)Ru(29) NCs had the highest alloying extent and the lowest onset potential among the ternary NCs. Furthermore, the origin for the superior CO resistance of ternary Fe(1-x)PtRu(x) NCs was investigated by determining the adsorption energy of CO on the NCs' surfaces and the charge transfer from Fe/Ru to Pt using a simulation based on density functional theory. The simulation results suggested that by introducing a new metal into binary PtRu/PtFe NCs, the anti-CO poisoning ability of ternary Fe(1-x)PtRu(x) NCs was greatly enhanced because the bonding of CO-Pt on the NCs' surface was weakened. Overall, our experimental and simulation results have indicated a simple route for the discovery of new metal alloyed catalysts with superior anti-CO poisoning ability and low usage of Pt and Ru for fuel cell applications.     

Transition‐Metal Nitride Core@Noble‐Metal Shell Nanoparticles as Highly CO Tolerant Catalysts

Core–shell architectures offer an effective way to tune and enhance the properties of noble‐metal catalysts. Herein, we demonstrate the synthesis of Pt shell on titanium tungsten nitride core nanoparticles (Pt/TiWN) by high temperature ammonia nitridation of a parent core–shell carbide material (Pt/TiWC). X‐ray photoelectron spectroscopy revealed significant core‐level shifts for Pt shells supported on TiWN cores, corresponding to increased stabilization of the Pt valence d‐states. The modulation of the electronic structure of the Pt shell by the nitride core translated into enhanced CO tolerance during hydrogen electrooxidation in the presence of CO. The ability to control shell coverage and vary the heterometallic composition of the shell and nitride core opens up attractive opportunities to synthesize a broad range of new materials with tunable catalytic properties.     

Wormholelike mesoporous carbon supported Pt Ru catalysts toward methanol electrooxidation

Wormholelike mesoporous carbons(WMCs) with three different pore diameters(D_p),namely WMC-F7(D_p=8.5nm),WMC-F30(D_p=4.4nm),and WMC-FO(D_p = 3.1nm) are prepared via a modified sol-gel process.Then PtRu nanoparticles with the particle size(d_(Pt)) of ~3.2 nm supported on WMCs are synthesized with a modified pulse microwave-assisted polyol method.It is found that the pore diameter of WMCs plays an important role in the electrochemical activity of PtRu toward alcohol electrooxidation reaction.PtRu/WMC-F7 with Dp 2d_(Pt) exhibits the largest electrochemical surface area(ESA) and the highest activity toward methanol electrooxidation.With the decrease in D_p,PtRu/WMC-F30 and PtRu/WMC-FO have much lower ESA and electrochemical activity,especially for the isopropanol electrooxidation with a larger molecular size.When D_p is more than twice d_(Pt),the mass transfer of reactants and electrolyte are easier,and thus more PtRu nanoparticles can be utilized and the catalysts activity can be enhanced.     

Fabrication of PtRu/Ru core–shell nanowires by exchanging Ru phases

In this study, we successfully fabricated PtRu/Ru core–shell nanowires (NWs) prepared from as-spun Ru/Pt core–shell NWs via a co-electrospinning method. Their formation mechanism together with the structural characteristics, morphology, and composition of the resulting PtRu/Ru core–shell NWs was elucidated by means of scanning electron microscopy (SEM), transmission electron microscopy (TEM) with energy dispersive X-ray spectroscopy (EDS), and X-ray diffraction (XRD). PtRu/Ru core–shell NWs fabricated from as-spun Ru/Pt core–shell NWs were formed as a result of interdiffusion between Ru atoms and Pt atoms during calcination after co-electrospinning.     

Smart synthesis of hollow core mesoporous shell carbons (HCMSC) as effective catalyst supports for methanol oxidation and oxygen reduction reactions

The present paper describes an easy and quick synthesis of hollow core mesoporous shell carbon (HCMSC) simply templated from unpretreated solid core mesoporous shell silica using a cheap precursor like sucrose. Physical characterizations showed uniform spherical carbon capsules with a hollow macroporous core of ca. 305- and 55-nm-thick mesoporous shell, forming a well-developed 3-D interconnected bimodal porosity. High specific surface area and large pore volume were also confirmed, suggesting the obtained HCMSC as a promising catalyst support. HCMSC-supported Pt (nominal 20 wt.%) with an average Pt particle size of 1.9 nm was synthesized by wet impregnation, and a signal of strong interaction between carbon support and platinum was confirmed by X-ray photoelectron spectroscopy. In cyclic voltammetry and linear sweep voltammetry tests, the Pt/HCMSC electrode showed significantly higher electrocatalytic activity for methanol oxidation reaction (MOR) and oxygen reduction reaction (ORR) if compared with commercial Pt/Vulcan catalyst. The durability tests by cyclic voltammetry showed for the Pt/HCMSC a lower electrochemical active surface area loss than the commercial one in acidic solution. All the primary tests suggested that the Pt/HCMSC, due to its particular structure and the high dispersion of noble metal particles, is a promising catalyst for fuel cell applications, for MOR and ORR.     

Pd@Pt Core–Shell Nanoparticles with Branched Dandelion‐like Morphology as Highly Efficient Catalysts for Olefin Reduction

A facile synthesis based on the addition of ascorbic acid to a mixture of Na₂PdCl₄, K₂PtCl₆, and Pluronic P123 results in highly branched core–shell nanoparticles (NPs) with a micro–mesoporous dandelion‐like morphology comprising Pd core and Pt shell. The slow reduction kinetics associated with the use of ascorbic acid as a weak reductant and suitable Pd/Pt atomic ratio (1:1) play a principal role in the formation mechanism of such branched Pd@Pt core–shell NPs, which differs from the traditional seed‐mediated growth. The catalyst efficiently achieves the reduction of a variety of olefins in good to excellent yields. Importantly, higher catalytic efficiency of dandelion‐like Pd@Pt core–shell NPs was observed for the olefin reduction than commercially available Pt black, Pd NPs, and physically admixed Pt black and Pd NPs. This superior catalytic behavior is not only due to larger surface area and synergistic effects but also to the unique micro–mesoporous structure with significant contribution of mesopores with sizes of several tens of nanometers.     

Platinum/mesoporous WO3 as a carbon-free electrocatalyst with enhanced electrochemical activity for methanol oxidation

A new type of carbon-free electrode catalyst, Pt/mesoporous WO3 composite, has been prepared and its electrochemical activity for methanol oxidation has been investigated. The mesoporous tungsten trioxide support was synthesized by a replicating route and the mesoporous composties with Pt loaded were characterized by using X-ray diffraction (XRD), nitrogen sorption, field emission scanning electron microscopy (FE-SEM), transmission electron microscopy (TEM) and energy-dispersive X-ray spectroscopy (EDS) techniques. Cyclic voltammetry (CV), line scan voltammetry (LSV) and chronoamperometry (CA) were adopted to characterize the electrochemical activities of the composites. The mesoporous WO3 showed high surface area, ordered pore structure, and nanosized wall thickness of about 6-7 nm. When a certain amount of Pt nanoparticles were dispersed in the pore structure of mesoporous WO3, the resultant mesostructured Pt/WO3 composites exhibit high electro-catalytic activity toward methanol oxidation. The overall electro-catalytic activities of 20 wt % Pt/WO3 composites are significantly higher than that of commercial 20 wt % Pt/C catalyst and are comparable to the 20 wt % PtRu/C catalyst in the potential region of 0.5-0.7 V. The enhanced electro-catalytic activity is attributed to be resulted from the assistant catalytic effect and the mesoporous structure of WO3 supports.     

Erythrocyte-like hollow carbon capsules and their application in proton exchange membrane fuel cells

Hierarchical nanostructured erythrocyte-like hollow carbon (EHC) with a hollow hemispherical macroporous core of ca. 230 nm in diameter and 30-40 nm thick mesoporous shell was synthesized and explored as a cathode catalyst support in a proton exchange membrane fuel cell (PEMFC). The morphology control of EHC was successfully achieved using solid core/mesoporous shell (SCMS) silica template and different styrene/furfuryl alcohol mixture compositions by a nanocasting method. The EHC-supported Pt (20 wt%) cathodes prepared have demonstrated markedly enhanced catalytic activity towards oxygen reduction reactions (ORRs) and greatly improved PEMFC polarization performance compared to carbon black Vulcan XC-72 (VC)-supported ones, probably due to the superb structural characteristics of the EHC such as uniform size, well-developed porosity, large specific surface area and pore volume. In particular, Pt/EHC cathodes exhibited ca. 30-60% higher ORR activity than a commercial Johnson Matthey Pt catalyst at a low catalyst loading of 0.2 mg Pt cm(-2).     

阵列纳米管中铂:钌原子比对甲醇电催化氧化活性的影响（英文）

采用电化学沉积技术在3-氨丙基三甲基硅氧烷修饰的多孔氧化铝膜板中制备了具有不同Pt/Ru原子比的双元Pt/Ru阵列纳米管电极（NTAEs）。分别用X-射线衍射和扫描电镜表征了催化剂结构和形态。电化学结果表明：通过控制前驱沉积液的浓度可得到不同PtRu原子比的NTAEs。所制备的Pt 或 Pt/Ru合金阵列纳米电极的真实表面积大,催化活性强,有利于物质传输,对甲醇电氧化显示出显著的催化性能。实验中还系统研究了催化剂组成与CO和CH3OH电催化氧化性能的关系,发现Pt/Ru=50:50的阵列纳米管电极对CO电氧化显示出最好的催化活性;对甲醇电氧化,则Ru原子比为40%的催化剂显示最佳催化性能。     

A facile template approach for the synthesis of mesoporous Fe3C/Fe-Ndoped carbon catalysts for efficient and durable oxygen reduction reaction

Layer-structured FeOCl was used as a novel inorganic template and the Fe doping source for the facile synthesis of three-dimensional polypyrrole structures which can be converted into mesoporous Fe₃C/Fe-N-doped carbon catalysts for efficient and robust oxygen reduction reaction.     

Earth‐Abundant Nanomaterials for Oxygen Reduction

Replacing the rare and precious platinum (Pt) electrocatalysts with earth‐abundant materials for promoting the oxygen reduction reaction (ORR) at the cathode of fuel cells is of great interest in developing high‐performance sustainable energy devices. However, the challenging issues associated with non‐Pt materials are still their low intrinsic catalytic activity, limited active sites, and the poor mass transport properties. Recent advances in material sciences and nanotechnology enable rational design of new earth‐abundant materials with optimized composition and fine nanostructure, providing new opportunities for enhancing ORR performance at the molecular level. This Review highlights recent breakthroughs in engineering nanocatalysts based on the earth‐abundant materials for boosting ORR.     

A Highly Stable and Magnetically Recyclable Nanocatalyst System: Mesoporous Silica Spheres Embedded with FeCo/Graphitic Shell Magnetic Nanoparticles and Pt Nanocatalysts

We have developed a highly stable and magnetically recyclable nanocatalyst system for alkene hydrogenation. The materials are composed of mesoporous silica spheres (MSS) embedded with FeCo/graphitic shell (FeCo/GC) magnetic nanoparticles and Pt nanocatalysts (Pt‐FeCo/GC@MSS). The Pt‐FeCo/GC@MSS have superparamagnetism at room temperature and show type IV isotherm typical for mesoporous silica, thereby ensuring a large enough inner space (surface area of 235.3 m² g^?1, pore volume of 0.165 cm³ g^?1, and pore diameter of 2.8 nm) to undergo catalytic reactions. We have shown that the Pt‐FeCo/GC@MSS system readily converts cyclohexene into cyclohexane, which is the only product isolated and Pt‐FeCo/GC@MSS can be seperated very quickly by an external magnetic field after the catalytic reaction is finished. We have demonstrated that the recycled Pt‐FeCo/GC@MSS can be reused further for the same hydrogenation reaction at least four times without loss in the initial catalytic activity.     

Trimetallic Au@PdPt core-shell nanoparticles with ultrathin PdPt skin as highly stable electrocatalysts for the oxygen reduction reaction in acid solution

To design efficient and low-cost core-shell electrocatalysts with an ultrathin platinum shell, the balance between platinum dosage and durability in acid solution is of great importance. In the present work, trimetallic Au@PdPt core-shell nanoparticles(NPs)with Pd/Pt molar ratios ranging from 0.31:1 to 4.20:1 were synthesized based on the Au catalytic reduction strategy and the subsequent metallic replacement reaction. When the Pd/Pt molar ratio is 1.19:1(designated as Au@Pd_(1.19) Pt_1 NPs), the superior electrochemical activity and stability were achieved for oxygen reduction reaction(ORR) in acid solution. Especially, the specific and mass activities of Au@Pd_(1.19) Pt_1 NPs are 1.31 and 6.09 times higher than those of commercial Pt/C catalyst. In addition, the Au@Pd_(1.19) Pt_1 NPs presented a good durability in acid solution. After 3000 potential cycles between 0.1 and 0.7 V(vs. Ag/AgCl), the oxygen reduction activity is almost unchanged. This study provides a simple strategy to synthesize highperformance trimetallic ORR electrocatalyst for fuel cells.     

氢钼青铜对铂催化氧还原反应的促进作用

采用循环伏安法在玻碳电极上和硫酸溶液中电沉积制备出铂催化剂(Pt)及铂-氢钼青铜复合催化剂(Pt-HxMoO3), 用旋转圆盘电极研究并比较了它们对硫酸溶液中氧还原反应的催化活性. 研究结果表明, HxMoO3能明显地提高Pt对氧还原反应的电催化活性. 通过对静态电极上氧还原的峰电流与扫描速度的关系以及旋转圆盘电极上氧还原电流与旋转速度的关系的分析发现, HxMoO3提高了铂电极氧还原反应电荷传递步骤的传递系数, 因此加快了氧还原的动力学过程.     

Ionic Liquids as Precursors for Efficient Mesoporous Iron‐Nitrogen‐Doped Oxygen Reduction Electrocatalysts

A ferrocene‐based ionic liquid (Fe‐IL) is used as a metal‐containing feedstock with a nitrogen‐enriched ionic liquid (N‐IL) as a compatible nitrogen content modulator to prepare a novel type of non‐precious‐metal–nitrogen–carbon (M‐N‐C) catalysts, which feature ordered mesoporous structure consisting of uniform iron oxide nanoparticles embedded into N‐enriched carbons. The catalyst Fe¹⁰@NOMC exhibits comparable catalytic activity but superior long‐term stability to 20 wt % Pt/C for ORR with four‐electron transfer pathway under alkaline conditions. Such outstanding catalytic performance is ascribed to the populated Fe (Fe₃O₄) and N (N2) active sites with synergetic chemical coupling as well as the ordered mesoporous structure and high surface area endowed by both the versatile precursors and the synthetic strategy, which also open new avenues for the development of M‐N‐C catalytic materials.