Effect of pentaerythritol and organic tin with calcium/zinc stearates on the stabilization of poly(vinyl chloride)

The stabilization effect of calcium and zinc stearates (CaSt₂/ZnSt₂) combined with pentaerythritol (PeE) and organic tin on poly(vinyl chloride) was investigated. The results show that the addition of calcium/zinc stearates combined with PeE and organic tin can improve thermal and colour stability of poly(vinyl chloride) in both static and dynamic tests. Mechanisms for improving stability of PVC are also discussed. The increase of stabilizing effectiveness of calcium/zinc stearates is ascribed to the synergistic effect between CaSt₂/ZnSt₂ and PeE and the interaction between organic tin and double bonds formed during the degradation of PVC. There is no synergistic action between organic tin and PeE or organic tin and calcium/zinc stearates.     

Efficiency and mechanism for the stabilizing action of thiouracil derivatives as novel thermal stabilizers for poly(vinyl chloride) and the synergistic effect with calcium stearate

Novel thiouracil thermal stabilizers for rigid poly(vinyl chloride) (PVC), 6-methyl-2-thiouraci (6M2TU), 5-methyl-2-thiouraci (5M2TU), and 6-propyl-2-thiouraci (6P2TU) were synthesized successfully via a precipitation method, and characterized with 1H NMR spectra. Investigation of these thiouracil derivatives as thermal stabilizers for poly(vinyl chloride) (PVC) was measured by thermogravimetric analysis (TGA), congo red test, fourier transform infrared (FTIR), and discoloration test. The results show that the thiouracil derivatives have strong ability to replace the labile chlorine atoms in PVC chains, but weak ability to absorb hydrogen chloride. Moreover, PVC stabilized with these thiouracil derivatives and calcium stearate (CaSt₂) exhibit greater stabilizing efficiency compared with traditional Ca/Zn stabilizers with the same concentration.     

Organic thermal stabilizers for rigid poly(vinyl chloride). Part XII: N-phenyl-3-substituted-5-pyrazolone derivatives

N-phenyl-3-substituted-5-pyrazolone derivatives have been examined as thermal stabilizers or co-stabilizers for rigid PVC in air, at 180 °C. Their high stabilizing efficiency is detected by their high induction period values (T_s) when compared with some of the common reference stabilizers used industrially, such as dibasic lead carbonate, calcium-zinc soap and n-octyl tin mercaptide. Blending these derivatives with some of the reference stabilizers in different ratios had a synergistic effect on both the induction period and the dehydrochlorination rate.A probable mechanism for the stabilizing mode of N-phenyl-3-substituted-5-pyrazolone derivatives has been proposed. The stabilizing efficiency is attributed at least partially to the ability of the organic stabilizer to be incorporated in the polymeric chains, thus disrupting the chain degradation.     

Organic thermal stabilizers for rigid poly(vinyl chloride). Part XI: Anthraquinone derivatives

Anthraquinone and 1-aminoanthraquinone derivatives have been examined as thermal stabilizers or co-stabilizers for rigid PVC in air, at 180 °C. Their high stabilizing efficiency is detected by their high induction period values (Ts) when compared with some of the common reference stabilizers used industrially such as dibasic lead carbonate, calcium-zinc soap and octyl tin mercaptide. Blending these organic stabilizers with some of the reference stabilizers in different ratios had synergistic effect on both the induction period and the dehydrochlorination rate.A probable mechanism for the stabilizing mode of these derivatives has been proposed. The stabilizing efficiency is attributed partially to the stabilizers' ability to intervene in the radical chain degradation process of PVC and to the replacement of the labile chlorine atoms on PVC chains by a relatively more stable moiety of the organic stabilizer.     

Organic thermal stabilizers for rigid poly(vinyl chloride). Part XIII: Eugenol (4-allyl-2-methoxy-phenol)

Eugenol (4-allyl-2-methoxy-phenol) has been examined as a thermal stabilizer and co-stabilizer for rigid PVC in air, at 180 °C. Its high stabilizing efficiency is detected by its high thermal stability value (Ts) when compared with some of the common reference stabilizers used industrially such as dibasic lead carbonate, calcium-zinc soap and octyl tin mercaptide.Blending this organic stabilizer with some of the reference stabilizers in different ratios had synergistic effect on both the induction period and the dehydrochlorination rate together with the longer extent of discolouration of PVC stabilized by eugenol as compared with the blank and the samples stabilized with reference commercial stabilizers.A probable mechanism for the stabilizing action of eugenol has been proposed. The stabilizing efficiency is attributed partially to the stabilizer's ability to intervene in the radical chain degradation process of PVC and to the replacement of the labile chlorine atoms on PVC chains by a relatively more stable moiety of the organic stabilizer.     

Synergistic effect of maleimido phenyl urea derivatives mixed with some commercial stabilizers on the efficiency of thermal stabilization of PVC

Four novel antimicrobial maleimido phenyl urea stabilizers 1–4 were synthesized from N-[4-(chlorocarbonyl) phenyl] maleimide with phenyl urea and its derivatives (p-methyl, o-chloro and p-carboxy). The effect of mixing maleimido phenyl urea stabilizer 2 with each of the reference stabilizers, dibasic lead carbonate (DBLC), cadmium-barium-zinc stearate (Cd-Ba-Zn stearate) or n-octyltin mercaptide (n-OTM), on the stabilization efficiency in thermal degradation of rigid PVC at 180 °C in air, has been investigated. Mixing was effected in the range of 0–100 wt% of stabilizer 2 relative to each of the reference stabilizers. The stabilizing efficiency was evaluated by measuring the length of the thermal stability period (Ts), the period during which no detectable amount of hydrogen chloride gas could be observed, and also from the rate of dehydrochlorination as measured by continuous potentiometric determination, and by the extent of discoloration of the degraded polymer samples. The results show a true synergistic effect from the combination of stabilizer 2 with any of the reference stabilizers. Mixing of the stabilizers improves the Ts values, decreases the rate of dehydrochlorination and lowers the extent of discoloration of the polymer. The maximum synergism was attained when stabilizer 2 is mixed with either of the three reference stabilizers in equivalent weight ratio (50%/50%). The observed synergism may be attributed to the different mechanisms by which the investigated and the reference stabilizers work.     

Influence of lanthanum stearate as a co-stabilizer on stabilization efficiency of calcium/zinc stabilizers to polyvinyl chloride

Influence of lanthanum stearate (LaSt₃) as a co-stabilizer on stabilization efficiency of calcium stearate (Ca)/zinc glutarate (Zn) stabilizers to polyvinyl chloride (PVC) at 180 °C in air was investigated. The results showed that combination of LaSt₃ with Ca/Zn stabilizers presented an obvious improvement of stabilization efficiency to PVC compared with the Ca/Zn stabilizers. Moreover, addition of LaSt₃ to the Ca/Zn stabilizers could significantly enhance static stability time of PVC. Incorporation of 2 phr LaSt₃ co-stabilizer to PVC containing 3 phr Ca/Zn stabilizers resulted in marked increase of onset degradation temperature and reductions in average degradation rate as well as the dynamic storage modulus (G′) and loss modulus (G″) at 180 °C. Influence of Ca/Zn ratio on tensile strength of PVC in the absence or in the presence of LaSt₃ was discussed in detail. At low Ca/Zn ratios LaSt₃ had an obvious improvement in the tensile strength, while at high Ca/Zn ratios this effect became inconspicuous.     

Hydroxylbenzylthioethers as novel organic thermal stabilizers for rigid PVC

An investigation was carried out on the performances of hydroxylbenzylthioethers employed as organic thermal stabilizers for rigid poly(vinyl chloride). The efficiency of these compounds as thermal stabilizers was evaluated by using Haake polydrive mixer and TGA. The stabilizing efficiency was compared with Ca-Zn soap and methyltin stabilizer. Hydroxylbenzylthioethers exhibit greater efficiency than both of these stabilizers. This is attributed to the ability of these compounds to prevent the formation of polyene sequences. The hydroxylbenzylthioethers-stabilized PVC showed a slightly lower glass transition temperature (T_g) in comparison with the original PVC. Hydroxylbenzylthioethers and epoxidized soybean oil (ESBO) exhibit synergistic effect on the stabilizing effect, when the mass ratios of ESBO to hydroxylbenzylthioethers are less than 0.5.     

N-(Substituted phenyl)itaconimide-phenyl salicylate blends as organic stabilizers for plasticized poly(vinyl chloride) against photo-degradation

The effect of blending some N-(substituted phenyl)itaconimide derivatives, N-(RPh)II, (R: -H, or -OMe) with phenyl salicylate UV absorber on the stabilizing efficiency in photo-degradation of PVC plasticized with dioctyl phthalate (DOP) has been investigated. Blending was effected in the range of 0-100 wt% of the itaconimide relative to reference stabilizer. The stabilizing efficiency was evaluated by measuring the length of the induction period (Ts), the period during which no detectable amounts of hydrogen chloride gas could be observed, and also from the rate of dehydrochlorination as measured by continuous potentiometric determination on one hand, and the extent of discoloration of the degraded polymer on the other. The efficiencies are also evaluated by determining the amount of gel formation as well as the intrinsic viscosity of the insoluble and the soluble fractions of the degraded polymer. The results show a true synergistic effect from the blending of itaconimide derivative with phenyl salicylate UV absorber. Blending of the stabilizers improves the Ts values, decreases the rate of dehydrochlorination, and lowers the extent of discoloration and the gel content of the polymer. The synergism attains its maximum when both the itaconimide and the reference stabilizers are taken in equimolar ratios. The observed synergism may be attributed to the combination of mechanisms by which the itaconimide and the reference stabilizer work.     

Polymerization products of p-benzoquinone as thermal stabilizers for rigid poly(vinyl chloride). Part II—Evaluation of the stabilizing efficiency

Quinone-tin polymers prepared by the cationic polymerization of p-benzoquinone with tin(II)chloride in the absence of solvent have been investigated as thermal stabilizers for rigid PVC at 180°C in air by measuring the rate of dehydrochlorination. The results reveal the higher stabilizing efficiency of these products relative to dibutyltin maleate, basic lead carbonate and barium-cadmium stearate stabilizers commonly used in industry. The induction period in the early stages of the dehydrochlorination process increases as a function of the metal content in the stabilizer molecule. The evidence indicates that the quinone and the metal part (

) of the stabilizer participate in the stabilization process by trapping the radical intermediates, as well as blocking the odd electron sites formed on the PVC chains. The mechanism of stabilization suggested to account for the results obtained supports a radical mechanism for the dehydrochlorination reaction.     

Metal dicarboxylates as thermal stabilizers for PVC

Different metal dicarboxylates such as calcium glutarate, zinc glutarate, calcium sebacate and zinc sebacate were investigated in this paper as thermal stabilizers (without and with calcium stearate and pentaerythritol as costabilizers) of poly(vinyl chloride) (PVC). The thermal stability of the PVC films was determined by two different methods which are visual color comparison and measurement of HCl release from heated pellets. Both zinc dicarboxylates and calcium dicarboxylates exhibited good thermal stability. With respect to stabilizing performance, zinc glutarate (ZnGa) was more effective than zinc sebacate (ZnSe), particularly in the presence of a large amount of pentaerythritol. Similarly, calcium glutarate (CaGa) was more effective than calcium sebacate (CaSe). And the relative order of stabilizing effectiveness of metal dicarboxylates was as follows: CaGa > CaSe > ZnGa > ZnSe. Moreover, the Ca-Zn complex thermal stabilizer and the Pe-Zn complex thermal stabilizer were also studied. It was found that no more than 20% of the zinc compound exhibited better stabilizing performance.     

Synergistic mechanisms of β-diketone derivatives and zinc-calcium soaps in PVC stabilisation

It has been possible to explain the mechanisms of stabilisation and of the synergistic effects of the β-diketone derivatives claimed in a patent as new stabilisers for improving the efficiency of those recipes based upon zinc and calcium soaps in the prevention of the initial discoloration of poly(vinyl chloride).Using chlorohexene as a model compound for allylic chloride structures and benzoylacetone as a model compound for enolised β-diketone derivatives, it has been shown that the benzoylacetone can substitute allylic chlorine atoms through a C-alkylation reaction which takes place only in the presence of ZnCl₂ as catalyst. This reaction drastically changes the percentage of the enol and causes the appearance of two bands at 1720 cm^?1 and 1680 cm^?1 in the infra-red spectrum due to the ketonic structures During the processing of the PVC on a rolling mill at 180°C in the presence of zinc and calcium stearates and benzoylacetone there is grafting of the ketone derivative through a C-alkylation reaction. There is a closed parallelism between the influence of the benzoylacetone on the dehydrochlorination of the chlorohexene and on the accumulation of chloride ions in the polymer matrix in the presence of zinc and calcium stearate. The synergistic effect of the benzoylacetone in the prevention of the initial discoloration is related to the substitution reaction through a C-alkylation which takes place only in the presence of zinc stearate which generates ZnCl₂ which, in turn, acts as a catalyst for both the C-alkylation and dehydrochlorination.     

Polymeric p-benzoquinone–tin derivatives as thermal stabilizers for rigid poly(vinyl chloride). II. Evaluation of the stabilizing efficiency

The polymeric p-benzoquinone-tin derivatives obtained from the reaction of p-benzoquinone with tin tetrachloride in the absence of solvent have been investigated as thermal stabilizers for rigid PVC at 200°C by measuring the rate of dehydrochlorination. The results reveal the greater stabilizing efficiency of the investigated products in relation to dibutyltin maleate and the basic lead stabilizers commonly used in industry. Evidence has been accumulated that the quinone and metallic elements (Sn? Sn bonds) of the stabilizer participate in the stabilization process by trapping the radical intermediates of degradation and blocking the odd electron sites formed on the polymer chains. Although stabilizers with high quinone content provide greater stabilization in the early stages of degradation, their efficiency sharply decreases in subsequent stages. On the other hand, stabilizers of high tin content effectively prohibit the dehydrochlorination reaction at all stages of degradation. On an equivalent basis of metal content, the results clearly demonstrate the greater stabilizing efficiency of tin atoms when found in direct contact in the stabilizer molecule. The mechanism of stabilization suggested to account for the results obtained may be considered as additional evidence in support of the radical nature of the dehydrochlorination reaction.     

Dehydrochlorination of Poly(vinyl Chloride) in Pyridine. 1. Effect of Conditions

Poly(viny1 chloride) (PVC) was dehydrochlorinated thermally in pyridine solution under N₂ atmosphere and the effect of variation of reaction time, temperature, and concentration of PVC in pyridine was studied. The extent of dehydrochlorination (or conversion, x%) increases with an increase in reaction time and temperature, and with a decrease in the concentration of PVC. Incomplete precipitation of dehydrochlorinated PVC (DHPVC) occurs by nonsolvent (methanol). During dehydrochlorination there is no HCl evolution as it forms a pyridine hydrochloride complex which is supposed to act as a catalyst for dehydrochlorination. A possible mechanism has been proposed. Chain scission and cross-linking reactions are responsible for the molecular weight changes that take place during the reaction.     

Degradation of poly(vinyl chloride) by U.V. radiation—I. Kinetics and quantum yields

The kinetics of the photodegradation of films of poly(vinyl chloride) (PVC) has been studied both in the presence and in the absence of oxygen. The value of the quantum yield of hydrogen chloride evolved, φ_HCl = 0.011, indicates that only one in every 100 photons absorbed induces the dehydrochlorination of PVC, with formation of polyenes. The independence of φ_HCl on the irradiation time and on the initial amount of unsaturation in the polymer argues in favour of an alkene-photosensitized degradation process. The low rate of degradation observed when Pyrex-filtered light is used results primarily from both low absorbance of the PVC film in the 300–400 nm region and photobleaching of the polyenes by the hydrogen chloride evolved. The decrease of φ_HCl for extended irradiation times is attributed to the formation of a highly absorbing surface layer consisting of totally degraded PVC. Competitive chain scission and crosslinking processes develop in the PVC film photolyzed either in nitrogen or in oxygen, with a limiting value of 0.5 for the gel fraction.     

Novel antimicrobial and antitumor organic thermal stabilizers for rigid Poly (vinyl chloride)

Pyrazolodithiones of expected biological activity were examined as thermal stabilizers and co-stabilizers for rigid poly(vinyl chloride) (PVC) in air at 180?°C. Their high stabilizing efficiency were shown by their high thermal stability values (T _s), which is the time needed for the liberation of HCl gas, if compared with dibasic lead carbonate (DBLC) and calcium?Czinc soap (Ca?CZn soap) reference stabilizers used industrially, with better extent of discoloration. Blending these derivatives with reference stabilizers in different ratios greatly lengthens the thermal stability value and improves the extent of discoloration of the PVC. The structure of the novel organic stabilizers was confirmed by elemental analysis, FTIR, Mass spectra, and ¹H-NMR. Thermogravimetric analyses confirmed the improved stability of PVC in the presence of the investigated organic stabilizers, compared to blank PVC and PVC stabilized with the reference stabilizers. Also, GPC measurements were done to investigate the changes occurred in the molecular masses of the degraded samples of PVC in presence of the newly synthesized stabilizers. The stabilizing efficiency of pyrazolodithiones is attributed to the replacement of the labile chlorine atoms on the PVC chains by a relatively more stable moiety of the organic stabilizer. The investigated stabilizers showed a good antimicrobial activity toward two kinds of bacteria, Escherichia coli and Staphylococcus aureus; and also toward two kinds of fungi, Aspergillus flavus and Candida albicans. They also exhibited antitumor activity against both liver and colon human cell lines.     

Photodehydrochlorination of carbon monoxide–vinyl chloride copolymer

In order to examine effect of the carbonyl group in carbon monoxide–vinyl chloride copolymer, poly(CO–VC), photoirradiation with a high-pressure mercury lamp on the copolymer was carried out. Poly(CO–VC) had a rate of dehydrochlorination three times that of PVC, and the reaction involved a decrease in chlorine content. Also there was a marked change in the ultraviolet spectra of the photoirradiated films. However, no pronounced change of molecular weight was observed, but a change in R_f in TLC was observed clearly. These facts confirmed that photoirradiation of poly(CO–VC) produced a structural change by dehydrochlorination without serious decrease of molecular weight. In addition, photodehydrochlorination of the copolymer or PVC film was followed kinetically, and after ozonolysis of the dehydrochlorinated polymers, the number-average molecular weights were measured. From the results of degree of dehydrochlorination and molecular weight, the number average of conjugated double bonds or carbonyl groups was estimated. A mechanism for dehydrochlorination process by photo-irradiation is suggested.     

Vanillin–Schiff’s bases as organic thermal stabilizers and co-stabilizers for rigid poly(vinyl chloride)

Vanillin–Schiff’s bases (VSB) were examined as thermal stabilizers and co-stabilizers for rigid poly(vinyl chloride) (PVC) in air at 180 °C. Their high stabilizing efficiency were shown by their high thermal stability value (Ts), which is the time elapsed for the detection of HCl gas, if compared with dibasic lead carbonate and cadmium–zinc soap reference stabilizers used industrially, with better extent of discoloration. Blending these derivatives with reference stabilizers in different ratios greatly lengthens the thermal stability and the extent of discoloration of the PVC.Condensation products of Vanillin with amines are very active biologically, besides having good complexation ability with metal ions. The Ni²⁺ and Co²⁺ complexes of VSB derivatives gave better thermal stability and less discoloration than the parent organic stabilizer. Also, blending these complexes with either of the used reference stabilizers in different ratios gave better thermal stability and lower extent of discoloration. Thermogravimetric analysis confirmed the improved stability of PVC in the presence of the VSB derivatives, compared to blank PVC, PVC stabilized with reference stabilizers and PVC stabilized with binary mixture of VSB derivatives with reference stabilizer.The stabilizing efficiency of Vanillin–Schiff’s base (VSB) derivatives is attributed to the replacement of the labile chlorine atoms on the PVC chains by a relatively more stable moiety of the organic stabilizer.     

Investigation of stabilizing action of mixtures of organic phosphites with trialkyl(aryl)tin isocyanates in the thermal degradation of poly(vinyl chloride)

Investigation was made on the effects of mixtures of organic phosphites (tributyl-, trioctyl-, diphenylisooctyl) with isocyanates (triethyl-, tributyl-, triphenyl-, tribenzyltin) upon the rate of dehydrochlorination and crosslinking, and on the absorption spectrum of PVC during degradation in evacuated ampoules at 180°. The effectiveness of stabilizing action of these synergistic mixtures depends on the chemical structures of both phosphite and isocyanate. The activity of isocyanates in mixtures with phosphites decreases in the order: Bz₃SnNCO, Ph₃SnNCO > Bu₃SnNCO > Et₃SnNCO. At 180°. triphenyltin isocyanate decomposes with formation of tetraphenyltin and diphenyltin diisocyanate; parallel with disproportionation, decarboxylation of triphenyltin isocyanate occurs, during which carbon dioxide and N,N′-bis(triphenyltin)carbodiimide are generated. N,N′-bis(triphenyltin)carbodiimide is a stabilizer for PVC in thermal degradation and gives synergistic mixtures with organic phosphites.     

The use of organotin compounds in the thermal stabilization of poly(vinyl chloride). VI. An assessment of the relative importance of HCl-scavenging,exchange, and addition reactions

Reactions of PVC with three representative stabilizers Bu₂SnY₂ (Y = OCOC₁₁H₂₃, SCH₂COOCH₂CH(Et)CH₂CH₂CH₂CH₃, OCOCH=CHCOOMe) in solution and under nitrogen were studied by two principal methods. First, using stabilizers with radioactive labels in the Y groups, the uptake of these groups by virgin and degraded polymer was measured. The UV-visible absorption spectra of the stabilized polymers are discussed. Second, the effect of these three stabilizers on the rate of elimination of hydrogen chloride from heated PVC was studied. It is shown that the effects of HCI-scavenging and of exchange reactions in suppressing the evolution of HCI can be separately evaluated. The thermal decomposition of dibutyltin bis(methyl maleate) to give maleic anhydride is reported. Interpretation of the observations is made in terms of assessing the relative importance of the various polymer–stabilizer reactions in promoting stabilization.