Influence of the bisphenol structure on the direct synthesis of sulfonated poly(arylene ether) copolymers. I

New sulfonated poly(arylene ether sulfone) copolymers with high molecular weights were successfully synthesized with controlled degrees of disulfonation of up to 70 mol % via the direct copolymerization of sulfonated aromatic dihalides, aromatic dihalides, and one of four structurally distinct bisphenols. The disodium salts of the 3,3′‐disulfonated‐4,4′‐dichlorodiphenyl sulfone and 3,3′‐disulfonated‐4,4′‐difluorodiphenyl sulfone comonomers were synthesized via the sulfonation of 4,4′‐dichlorodiphenyl sulfone or 4,4′‐difluorodiphenyl sulfone with 30% fuming sulfuric acid at 110 °C. Four bisphenols (4,4′‐bisphenol A, 4,4′‐bisphenol AF, 4,4′‐biphenol, and hydroquinone) were investigated for the syntheses of novel copolymers with controlled degrees of sulfonation. The composition and incorporation of the sulfonated repeat unit into the copolymers were confirmed by ¹H NMR and Fourier transform infrared spectroscopy. Solubility tests on the sulfonated copolymers confirmed that no crosslinking and probably no branching occurred during the copolymerizations. Tough, ductile films were solvent‐cast that exhibited increased water absorption with increasing degrees of sulfonation. These copolymers are promising candidates for high temperature proton‐exchange membranes in fuel cells, which will be reported separately in part II of this series. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 2264–2276, 2003     

Sequence analysis of poly (ether sulfone) copolymers by 13C NMR

Random and block copolymers of poly (ether sulfone) (PES) and poly (ether ether sulfone) (PEES) were synthesized by the nucleophilic polycondensation of 4,4′‐dichlorodiphenyl sulfone (DCDPS) with 4,4′‐dihydroxydiphenyl sulfone (DHDPS) and hydroquinone (HQ). Chemical structures of these copolymers were characterized by ¹³C NMR. The monomer molar fraction, sequential distribution, and degree of randomness of the copolymers were determined through analyses of the resonances of quaternary carbons in the DCDPS unit. Experimental results show that the molar fractions of the comonomer determined by ¹³C NMR analyses are close to the charged values in the synthetic step. Moreover, these copolymers, which were prepared by different polymerization methods, revealed different number‐average sequential length and degree of randomness. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1624–1630, 2005     

Phase behavior of some polyamic acid plus ether systems

Polyamic acids, prepared by reacting 3,3′,4,4′-benzophenone tetracarboxylic acid dianhydride with 3,3′-diaminobenzophenone and with 4,4′-diaminobenzophenone, were dissolved in tetrahydrofuran and in bis(2-methoxyethyl) ether at concentrations up to 40 wt %. Reversible phase separation was observed when these systems were heated. Evidence cited indicates that all observed phases are isotropic, notwithstanding the fact that a number of aromatic polyamides are mesogenic.     

Synthesis and characterization of negative‐type photosensitive hyperbranched polyimides with excellent organosolubility from an A2 + B3 monomer system

A series of photosensitive hyperbranched polyimides (HB‐PIs) were prepared through facile end‐group modifications of the fully imidized polymer. A triamine, 1,3,5‐tris(4‐aminophenoxy)benzene, and a dianhydride, 4,4′‐(hexafluoroisopropylidene)diphthalic anhydride, were condensed with a dropwise addition method in a molar ratio of 1/2 to afford an anhydride‐terminated poly(amic acid) precursor, which was then end‐capped by 4‐aminophenol and chemically imidized to yield a phenol‐terminated HB‐PI. The modifications of the terminal phenol groups of the polyimide by acyl chloride compounds (acryloyl chloride, methylacryloyl chloride, and cinnamoyl chloride) gave the target polymers. The photosensitive HB‐PIs showed good thermal properties and excellent solubility even in low‐boiling‐point solvents at room temperature, such as acetone, 1,1,2‐trichloroethane, tetrahydrofuran, and chloroform. Photosensitive property studies revealed good photolithographic properties with a resolution greater than 3 μm and a sensitivity of 650–680 mJ/cm². © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 1735–1744, 2004     

Synthesis of sulfonated poly(imidoaryl ether sulfone) membranes for polymer electrolyte membrane fuel cells

New sulfonated poly(imidoaryl ether sulfone) copolymers derived from sulfonated 4,4′‐dichlorodiphenyl sulfone, 4,4′‐dichlorodiphenyl sulfone, and imidoaryl biphenol were evaluated as polymer electrolyte membranes for direct methanol fuel cells. The sulfonated membranes were characterized with Fourier transform infrared spectroscopy, thermogravimetric analysis, and proton nuclear magnetic resonance spectra. The state of water in the membranes was measured with differential scanning calorimetry, and the existence of free water and bound water was discussed in terms of the sulfonation level. The 10 wt % weight loss temperatures of these copolymers were above 470 °C, indicating excellent thermooxidative stability to meet the severe criteria of harsh fuel‐cell conditions. The proton conductivities of the membranes ranged from 3.8 × 10^?2 to 5 × 10^?2 S/cm at 90 °C, depending on the degree of sulfonation. The sulfonated membranes maintained the original proton conductivity even after a boiling water test, and this indicated the excellent hydrolytic stability of the membranes. The methanol permeabilities ranged from 1.65 × 10^?8 to 5.14 × 10^?8 cm²/s and were lower than those of other conventional sulfonated ionomer membranes, particularly commercial perfluorinated sulfonated ionomer (Nafion). The properties of proton and methanol transport were discussed with respect to the state of water in the membranes. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5620–5631, 2005     

Synthesis,characterization, and thermal stability of bismaleimides derived from maleimido benzoic acid

Bismaleimides containing ester, amide, urethane, and imide groups in the backbone were synthesized from maleimido benzoic acid via its acid chloride or isocyanate with 4,4′-dihydroxy-diphenyl-2,2-propane, 3,3′-diamino diphenyl sulfone, and 3,3′,4,4′-benzophenone tetracarboxylic acid anhydride by simple condensation or addition reaction. The new bismaleimides are characterized by IR, ¹H-NMR, and elemental analysis. DSC studies of these bismaleimides indicated a curing exotherm in the temperature range 150–270°C with heat of polymerization 30–50 J/g. Thermogravimetric analysis of the uncured resins showed high thermal stability and char yield for imide containing bismaleimide. The observed char yields of the bismaleimide resins are in accordance with the calculated C/H ratios.     

Interdiffusion measurements of modified poly(arylether sulfone)s using nuclear reaction analysis

The interdiffusion and miscibility behavior of three different types of modified poly(arylether sulfone)s with deuterated poly(arylether sulfone) is studied by depth profiling using the nuclear reaction D(³He, α)p. The diffusion coefficients are found to be in the range of 10⁻¹⁵ and 10⁻¹⁴ cm²/s at 195°C. A random copolymer of poly(arylether sulfone) containing 4,4-bis-(4′-hydroxyphenyl)valeric acid units is only partially miscible with deuterated poly(arylether sulfone) when the comonomer content is 8.8 mol %, whereas blends with comonomer contents of 1.7 and 4.5 mol % are miscible as indicated by complete interdiffusion. The transition from miscibility to immiscibility is caused by repulsive interactions of copolymer segments and can be explained in terms of a mean-field theory of random copolymer blends. Also, poly(arylether sulfone)s grafted with 0.4 wt % maleic anhydride or having pyromellitic anhydride endgroups are miscible with deuterated poly(arylether sulfone)s. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35: 2083–2091, 1997     

Reactive lyotropic polyimide oligomers

Amine-terminated and maleimide-terminated oligomers of molecular weight 1200–1800 based on 2,2′-bis(trifluoromethyl)-4,4′-diaminobiphenyl and 3,3′,4,4′-biphenylenetetracarboxylic dianhydride were synthesized and characterized for lyotropic liquid crystalline behavior. Several different synthetic procedures were evaluated and a one-step procedure in m-cresol was found to be the most effective for producing fully imidized materials. Lyotropic behavior was observed only for the as-prepared solutions in m-cresol and in dilutions of this solution. Oligomer thermal stability was excellent, onsets of decomposition were in excess of 550°C. © 1996 John Wiley & Sons, Inc.     

Preparation and characterization of new thermally stable and optically active poly(ester‐imide)s by direct polycondensation with thionyl chloride in pyridine

4,4′‐hexafluoroisopropylidene‐2,2‐bis‐(phthalic acid anhydride) (1) was reacted with L ‐methionine (2) in acetic acid and the resulting N,N′–(4,4′‐hexafluoroisopropylidenediphthaloyl)‐bis‐L ‐methionine (4) was obtained in high yield. The direct polycondensation reaction of this diacid with several aromatic diols such as bisphenol A (5a), phenolphthalein (5b), 1,4‐dihydroxybenzene (5c), 4,4′‐dihydroxydiphenyl sulfide (5d), 4,6‐dihydroxypyrimidine (5e), 4,4′‐dihydroxydiphenyl sulfone (5f) and 2,4′‐dihydroxyacetophenone (5g) was carried out in a system of thionyl chloride and pyridine. Expecting that the reaction with thionyl chloride in pyridine might involve alternative intermediates different from an acyl chloride, the polycondensation at a higher temperature favorable for the reaction of the expected intermediate with nucleophiles was attempted, and a highly thermally stable poly(ester‐imide) was obtained by carrying out the reaction at 80°C. All of the above polymers were fully characterized by ¹H‐NMR, ¹⁹F‐NMR FT‐IR spectroscopy, elemental analysis and specific rotation. Some structural characterization and physical properties of these optically active poly(ester‐ imide)s are reported. Copyright © 2006 John Wiley & Sons, Ltd.     

Direct copolymerization of sulfonated poly(phthalazinone arylene ether)s for proton‐exchange‐membrane materials

Sulfonated poly(phthalazinone ether ketone) (SPPEK) copolymers and sulfonated poly(phthalazinone ether sulfone) (SPPES) copolymers containing pendant sodium sulfonate groups were prepared by direct copolymerization. The reaction of disodium 3,3′‐disulfonate‐4,4′‐difluorobenzophenone (SDFB‐Na), 4,4′‐difluorobenzophenone (DFB), and 4‐(4‐hydroxyphenyl)‐1(2H)‐phthalazinone (DHPZ) at 170 °C in N‐methyl‐2‐pyrrolidione containing anhydrous potassium carbonate gave SPPEKs. SPPESs were similarly obtained with 3,3′‐disulfonate‐4,4′‐difluorophenyl sulfone, 4‐fluorophenyl sulfone (DFS), and DHPZ as monomers. The sulfonic acid groups, being on deactivated positions of the polymer backbone, were expected to be hydrolytically more stable than postsulfonated polymers. Fourier transform infrared and ¹H NMR were used to characterize the structures and degrees of sulfonation of the sulfonated polymers. Membrane films of SPPEKs with SDFB‐Na/DFB molar feed ratios of up to 60/40 and SPPESs with sulfonated 4‐fluorophenyl sulfone/DFS molar feed ratios of up to 50/50 were cast from N,N‐dimethylacetamide polymer solutions. Membrane films in acid form were then obtained by the treatment of the sodium‐form membrane films in 2 N sulfuric acid at room temperature. An increase in the number of sulfonate groups in the copolymers resulted in an increased glass‐transition temperature and enhanced membrane hydrophilicity. The sodium‐form copolymers were thermally more stable than their acid forms. The proton conductivities of the acid‐form copolymers with sulfonated monomer/unsulfonated monomer molar feed ratios of 0.5 and 0.6 were higher than 10^?2 S/cm and increased with temperature; they were less temperature‐dependent than those of the postsulfonated products. SPPESH‐50 showed higher conductivity than the corresponding postsulfonated poly(phthalazinone ether sulfone). © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 2731–2742, 2003     

Synthesis and characterization of aromatic poly(ether sulfone imide)s derived from sulfonyl bis(ether anhydride)s and aromatic diamines

Two sulfonyl group-containing bis(ether anhydride)s, 4,4′-[sulfonylbis(1,4-phenylene)dioxy]diphthalic anhydride ( IV ) and 4,4′-[sulfonylbis(2,6-dimethyl-1,4-phenylene)dioxy]diphthalic anhydride (Me- IV ), were prepared in three steps starting from the nucleophilic nitrodisplacement reaction of the bisphenolate ions of 4,4′-sulfonyldiphenol and 4,4′-sulfonylbis(2,6-dimethylphenol) with 4-nitrophthalonitrile in N,N-dimethylformamide (DMF). High-molar-mass aromatic poly(ether sulfone imide)s were synthesized via a conventional two-stage procedure from the bis(ether anhydride)s and various aromatic diamines. The inherent viscosities of the intermediate poly(ether sulfone amic acid)s were in the ranges of 0.30–0.47 dL/g for those from IV and 0.64–1.34 dL/g for those from Me- IV. After thermal imidization, the resulting two series of poly(ether sulfone imide)s had inherent viscosities of 0.25–0.49 and 0.39–1.19 dL/g, respectively. Most of the polyimides showed distinct glass transitions on their differential scanning calorimetry (DSC) curves, and their glass transition temperatures (T_g) were recorded between 223–253 and 252–288°C, respectively. The results of thermogravimetry (TG) revealed that all the poly(ether sulfone imide)s showed no significant weight loss before 400°C. The methyl-substituted polymers showed higher T_g's but lower initial decomposition temperatures and less solubility compared to the corresponding unsubstituted polymers. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 1649–1656, 1998     

New polymer synthesis. IX. Synthesis of poly(ether sulfone)s from silylated diphenols or hydroxybenzoic acids

The condensation polymerizations of bis(4-flurophenyl) sulfone with the bistrimethylsilyl derivates of bisphenol-A, 4,4′-dihydroxydiphenyl sulfone, 1,5′-dihydroxynaphthalene, 3-hydroxybenzoic acid, and 4-hydroxybenzoic acid were investigated. These polycondensations were only successful when potassium or cesium fluoride was used as catalyst. The yields were in the range of 91–98% and the number molecular weights in the range of 2,500–17,500 depending on the reaction conditions. Viscosity and GPC measurements were conducted and glass transitions were determined. Crystallization was never observed.     

Synthesis and characterization of poly(arylene ether sulfone) copolymers with sulfonimide side groups for a proton‐exchange membrane

A sulfonimide‐containing comonomer derived from 4,4′‐dichlorodiphenylsulfone was synthesized and copolymerized with 4,4′‐dichlorodiphenylsulfone and 4,4′‐biphenol to prepare sulfonimide‐containing poly(arylene ether sulfone) random copolymers (BPSIs). These copolymers showed slightly higher water uptake than disulfonated poly(arylene ether sulfone) copolymer (BPSH) controls, but their proton‐conductivity values were very comparable to those of the BPSH series with similar ion contents. The proton conductivity increased with the temperature for both systems. For samples with 30 mol % ionic groups, BPSI showed less temperature dependence in proton conductivity and slightly higher methanol permeability in comparison with BPSH. The thermal characterization of the sulfonimide copolymers showed that both the acid and salt forms were stable up to 250 °C under a nitrogen atmosphere. The results suggested that the presumed enhanced stability of the sulfonimide systems did not translate into higher protonic conductivity in liquid water. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 6007–6014, 2006     

Synthesis,characterization, and blends of high temperature poly(arylether sulfone)s

The preparation of poly(4-oxy-1,4-phenylenesulfonyl-4,4′-biphenylene-4-sulfonylphenylene) (PBP) has been accomplished by the base mediated, polycondensation reaction between two biphenyl containing monomers. The bisphenol, 4,4′-bis[(4-hydroxyphenyl) sulfonyl]biphenyl (HSB), was reacted with 4,4′-bis[(4-chlorophenyl)sulfonyl]-biphenyl (CSB) in tetramethylene sulfone solvent. The highest mechanical properties and glass transition temperature was observed for polymer PBP with a reduced viscosity around 1.0 dL/g. Consequently, the current synthesis route provides polymer with higher properties than other historical preparative routes. Blends of PBP with a different poly(ether sulfone) were miscible based on the observance of a single glass transition temperature. The T_gs of the polymer blends exhibited an unusual positive deviation from the weighted linear averages of the components.     

Synthesis and characterization of photosensitive polyimides from methylthiomethyl-substituted 4,4′-diaminodiphenylmethanes and 3,3′,4,4′-benzophenonetetracarboxylic dianhydride

A series of novel polyimides are synthesized by the reaction of 3,3′,4,4′-benzophenonete-tracarboxylic dianhydride (BTDA) with four methylthiomethyl-substituted aromatic diamines: 3-methylthiomethyl-4,4′-diaminodiphenylmethane ( I ), 3,3′-dimethylthiomethyl-4,4′-diaminodiphenylmethane ( II ), 3,3′,5-trimethylthiomethyl-4,4′-diaminodiphenylmethane ( III ), and 3,3′,5,5′-tetramethylthiomethyl-4,4′-diaminodiphenylmethane ( IV ) in refluxing m-cresol. The polyimide of diamine I and BTDA carrying only one pendant methylthiomethyl group in a repeating unit is readily soluble in m-cresol, chloroform, and polar aprotic solvents. Increasing the number of the pendant group results in higher solubility. These fully imidized polyimides are also intrinsically photosensitive. The fraction of photoreactive benzophenone sites that relates to the rate and degree of completion of photocrosslinking reaction increases systematically with the increase of the pendant group content. As the average number of the pendant group in a repeating unit reaches 3, 63% of benzophenone sites are found to be photoreactive. These methylthiomethyl-substituted polyimides possess moderate tensile strength which falls in the range of 67–81 MPa. As a result of the increase of methylthiomethyl content, this type of polyimide reveals higher glass transition temperature but lower thermal stability due to the considerable dimension of the pendant group and the ready cleavage nature of the C? S bond. © 1993 John Wiley & Sons, Inc.     

Silicone polycarbonates from new aryl-terminated siloxane precursors

Several synthetic routes to silicon polycarbonate copolymers utilizing aryl-terminated siloxanes have been examined. Anhydride capped siloxanes with varying polydimethylsiloxane units were prepared by the acid equilibration of 1,3-bis(4,4′-phthalicanhydride)tetramethyldisiloxane. These siloxanes were then imidized with aminophenol to the corresponding phenol capped siloxane. Reaction of these materials with 4,4′-isopropylidenediphenol (BPA) and phosgene (interfacially and non-interfacially) produced silicone polycarbonate copolymers. Similar copolymers were obtained by reaction with bis-chloroformate derivatives of 4,4′-isopropylidenediphenol (monomer and oligomers). The different synthetic routes significantly affect the thermal and mechanical properties as well as the composition of the new polymers. Materials synthesized by the bis-chloroformate route exhibit good hydrolytic and melt stabilities. Those made interfacially underwent phase separation in the melt.     

Syntheses of multicyclic poly(ether sulfone)s from 5,5′,6,6′‐tetrahydroxy‐3,3,3′,3′‐tetramethyl spirobisindane and 4,4′‐bis(4‐chlorophenyl) sulfones

5,5′,6,6′‐Tetrahydroxy‐3,3,3′,3′‐tetramethyl spirobisindane (TTSBI) was polycondensed with 4,4′‐dichlorodiphenyl sulfone (DCDPS) or with 4,4′‐bis(4‐chlorophenyl sulfonyl) biphenyl (BCSBP) in DMSO. Concentration and feed ratio were optimized to avoid gelation and to obtain a maximum yield of multicyclic polyethers free of functional groups. Regardless of these reaction conditions, only low fractions of perfect multicycles were obtained from DCDPS apparently due to steric hindrance of ring closure. Under the same conditions high fractions of perfect multicycles were achieved with the longer and more flexible DCSBP. The reaction products were characterized by MALDI‐TOF mass spectrometry, ¹H‐NMR spectroscopy viscosity, and DSC measurements. Relatively low glass transition temperatures (T_gs ≈ 160–175 °C) were found. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 3732–3739, 2008     

Amine–quinone polyimide: A new high‐temperature polymer and its use to protect iron against corrosion

A new diamine monomer was synthesized by the Michael addition of 4,4′‐methylene dianiline with 1,4‐benzoquinone. The monomer was condensed with 3,3′,4,4′‐benzophenone tetracarboxylic dianhydride to give a polyamic acid that was soluble in NMP. The polyamic acid was cast onto iron and thermally imidized to yield the amine–quinone polyimide (AQPI‐2). AQPI‐2 had a thermal decomposition temperature of 540 °C (10% TGA weight loss in N₂) and a glass transition at 292 °C, values typical of polyimides. The degradation of the coating on iron after exposure to 0.1 M NaCl electrolyte was followed by electrochemical impedance spectroscopy. Under these conditions a conventional polyimide failed after 3 days exposure, while AQPI‐2 survived more than 24 days exposure. The adhesive bond between the amine–quinone polyimide and the iron surface was so strong that it could not be broken by the electrolyte. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 2893–2899, 2000     

Novel electroactive poly(arylene ether sulfone) copolymers containing pendant oligoaniline groups: Synthesis and properties

We present a series of novel poly(arylene ether sulfone) copolymers containing pendant oligoaniline groups. A novel monomer containing oligoaniline, 2,6‐difluorobenzoyl aniline tetramer (DFAT), was synthesized by reaction of 2,6‐difluorobenzoyl chloride and parent aniline tetramer and incorporated into the aforementioned copolymers via direct copolymerization with 4,4′‐dichlorodiphenyl sulfone (DCDPS), and 4,4′‐isopropylidene diphenol (BPA) using N,N′‐dimethylacetamide as solvent. The structures of these copolymers were confirmed by FTIR, ¹H NMR, and GPC. Spectral analysis of the copolymers in different oxidation states was investigated via UV‐visible spectra. The copolymers exhibited outstanding thermal stability and good solubility in various organic solvents. Their electroactivity, explored with cyclic voltammetry, was found to increase as the content of oligoaniline in the polymer increased. The electric and dielectric properties of the copolymers were also studied in detail. The electrochromic performance of the copolymers was investigated by electrochromic photographs and transmittance spectra; the color of the copolymer thin films changes from grey (at 0.0 V), to green (at 0.4 V), to blue (at 0.6 V) and to pearl blue (at 1.0 V) and the maximum transmittance change (ΔT) at 700 nm is 42.6% (90.7% ? 48.1%). © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Synthesis and Characterization of Polyesterimides Containing Ether Linkages

Abstract

Three novel dicarboxylic acids, bis-4,4′-[N-4(4′-hydroxycarbonyl phenyleneoxy) phthalimido] diphenyl sulfone, bis-4,4′-[N-4(4′-hydroxycarbonyl phenyleneoxy) phthalimido] diphenyl methane, and bis-4,4′-[N-4(4′-hydroxycarbonyl phenyleneoxy) phthalimido] diphenyl ether, were synthesized, and several polyesterimides were prepared from diacid chlorides and bisphenols by solution polycondensation. The polymers were obtained in 65–88% yield and had inherent viscosities in the 0.18 to 0.64 dL/g range. The polymers were characterized by IR, elemental analysis, x-ray, TGA, DSC, and solubility tests. All the polymers were readily soluble in polar aprotic solvents and had a 10% weight loss temperature above 375°C in nitrogen.