High temperature polymers. II. High temperature polymers from 4,4′-[sulfonylbis-(p-phenyleneoxy)]dianiline

Novel aromatic diamines have been prepared which contain an ordered sequence distribution of thermally stable, flexible, or rigid units. The synthesis of these materials involves a nucleophilic displacement reaction in aprotic solvent with, for example, the alkali metal salt of p-aminophenol, optionally, the salt of a bisphenol and an activated aromatic halide. Such monomers are useful “building blocks” for various polymeric systems but are of special interest in those which can benefit from the high glass transition temperature imparted by polar or rigid moieties, together with improved impact properties conveyed by either groups. Polyimides and polyamide-imides are examples and display high heat distortion temperatures, good solvent resistance, excellent mechanical properties, high thermal and oxidative stability and depending on diamine structure and molecular weight, thermoplastic characteristics. The synthesis and properties of polyamides, polyimides and polyamide-imides based on 4,4′-[sulfonylbis(p-phenyleneoxy)] dianiline are presented in this paper.     

Polyaromatic ether-ketone-sulfones containing 1,3-butadiene units

The acid chloride of 1,4-bis-p-carboxyphenyl-1,3-butadiene (XI) and isophthaloyl chloride (XIV) were polymerized with 4,4′-diphenoxy-diphenyl sulfone (XII) and diphenyl ether (XIII) in a Friedel-Crafts type of polymerization. The polymers obtained, which contained 5–20 mole % of butadiene units, were insoluble in all solvents. The polyamides prepared from the acid chloride of 1,4-bis-p-carboxyphenyl-1,3-butadiene (XI) and aromatic diamines were also insoluble in all solvents.     

Preparation and characterization of aromatic polyamides based on ether-sulfone-dicarboxylic acids

Two ether-sulfone-dicarboxylic acids, 4,4′-[sulfonylbis(2,6-dimethyl-1,4-phenylene)dioxy]dibenzoic acid (Me- III ) and 4,4′-[sulfonylbis(1,4-phenylene)dioxy]-dibenzoic acid ( III ), were prepared by the fluorodisplacement of 4,4′-sulfonylbis(2,6-dimethylphenol) and 4,4′-sulfonyldiphenol with p-fluorobenzonitrile, and subsequent alkaline hydrolysis of intermediate dinitriles. Using triphenyl phosphite (TPP) and pyridine as condensing agents, aromatic polyamides containing ether and sulfone links were prepared by the direct polycondensation of the dicarboxylic acids with various aromatic diamines in the N-methyl-2-pyrrolidone (NMP) solution containing dissolved calcium chloride. The inherent viscosities of the resulting polymers were above 0.4 dL/g and up to 1.01 dL/g. Most of the polyamides were readily soluble in polar solvents such as NMP, N,N-dimethylacetamide (DMAc), N,N-dimethylformamide (DMF), and dimethyl sulfoxide (DMSO), and afforded tough and transparent films by solution-casting. Most of the polymers showed distinct glass transition on their differential scanning calorimetry (DSC) curves, and their glass transition temperatures (T_g) were recorded between 212–272°C. The methyl-substituted polyamides showed slightly higher T_gs than the corresponding unsubstituted ones. The results of the thermogravimetry analysis (TGA) revealed that all the polyamides showed no significant weight loss before 400°C, and the methyl-substituted polymers showed lower initial decomposition temperatures than the unsubstituted ones. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35 : 2421–2429, 1997     

Synthesis and characterization of silicon-containing polyamides from aromatic sulfone ether diamines and aromatic organosilicon diacid chlorides

New polymides and copolyamides containing silicon and sulfone ether linkages, soluble in common aprotic solvents and having inherent viscosities of 0.3–0.6 dL/g have been synthesized by solution condensation of bis-(4-chlorocarbonyl phenyl) dimethylsilance (DMSC) and/or bis-(4-chlorocarbonyl phenyl) diphenylsilance (DPSC) with 4,4′-[sulfonylbis-(4,1-phenylenoxy)] bisbenzenamine, 3,3′-[sulfonylbis (4,1-phenyleneoxy)] bisbenzenamine, and bis (4-aminophenyl) ether. These polymers were characterized by infrared spectra, solution viscosity, thermooxidative degradation, differential scanning calorimetry, and x-ray diffraction. These polymers show good thermal stability.     

Synthesis and characterization of aromatic poly(ether sulfone imide)s derived from sulfonyl bis(ether anhydride)s and aromatic diamines

Two sulfonyl group-containing bis(ether anhydride)s, 4,4′-[sulfonylbis(1,4-phenylene)dioxy]diphthalic anhydride ( IV ) and 4,4′-[sulfonylbis(2,6-dimethyl-1,4-phenylene)dioxy]diphthalic anhydride (Me- IV ), were prepared in three steps starting from the nucleophilic nitrodisplacement reaction of the bisphenolate ions of 4,4′-sulfonyldiphenol and 4,4′-sulfonylbis(2,6-dimethylphenol) with 4-nitrophthalonitrile in N,N-dimethylformamide (DMF). High-molar-mass aromatic poly(ether sulfone imide)s were synthesized via a conventional two-stage procedure from the bis(ether anhydride)s and various aromatic diamines. The inherent viscosities of the intermediate poly(ether sulfone amic acid)s were in the ranges of 0.30–0.47 dL/g for those from IV and 0.64–1.34 dL/g for those from Me- IV. After thermal imidization, the resulting two series of poly(ether sulfone imide)s had inherent viscosities of 0.25–0.49 and 0.39–1.19 dL/g, respectively. Most of the polyimides showed distinct glass transitions on their differential scanning calorimetry (DSC) curves, and their glass transition temperatures (T_g) were recorded between 223–253 and 252–288°C, respectively. The results of thermogravimetry (TG) revealed that all the poly(ether sulfone imide)s showed no significant weight loss before 400°C. The methyl-substituted polymers showed higher T_g's but lower initial decomposition temperatures and less solubility compared to the corresponding unsubstituted polymers. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 1649–1656, 1998     

Synthesis and Properties of Polyamides of 2,2′-[Isopropylidenebis-(p-phenyleneoxy)] diacetic Acid

A group of six semiaromatic polyamides of 2,2′-[isopropylidenebis-(p-phenyleneoxy)]diacetic acid (Bisacid A₂) were synthesized by low-temperature solution polycondensation techniques. Six different diamines were condensed independently with Bisacid A₂ chloride in a mixture of N-methylpyrrolidone (NMP and hexamethylhosphoramide (HMPA). The polymers were obtained in 82–95% yield and possessed inherent viscosities in the range from 0.32 to 0.63 dL/g. The polyamides were characterized by IR and 'H-NMR spectra. The molecular weight and molecular weight distribution of the polyamides were determined by gel-permeation chromatography. The thermal stability, thermal degradation kinetics, crystallinity, density, and solubility were also determined. A model diamide (MDA) was synthesized from aniline and Bisacid A₂ chloride to confirm the formation of polyamides from diamines.     

Arylidene Polymers. V. Synthesis,Characterization, and Thermal Studies of New Polydibenzylidenecyclopentanonehydrazides Containing Aliphatic,Aromatic, Azo,Azomethine, and Thianthrene Moieties

A new [(2-oxo-l,3-cyclopentanediylidene)bis(methylidyne-p-phenyleneoxy)]diacetic acid dihydrazide III has been prepared via interaction of 2,5-bis(p-hydroxybenzylidene) cyclopentanone I with ethyl chloroacetate in basic medium to give diester II, followed by hydrazinolysis with hydrazine. The synthesized compounds were confirmed by IR, NMR, and elemental analyses. Unreported poly-hydrazides by the low temperature interfacial polycondensation technique of III with adipoyl, sebacoyl, 4,4′-diphenic, isophthaloyl, terephthaloyl, 4,4′-azodibenzoyl, 3,3′-azodibenzoyl, 4,4′[1,4-phenylene-bis(methylidynenitrilo)]dibenzoyl dichlorides, and 2,7-dichloroformylthianthrene-5,5′,10,10′-teraoxide were prepared. In order to characterize the polymers, a model compound was synthesized from III and benzoyl chloride. The resulting polyhydrazides were confirmed by IR, UV, viscometry, DSC measurements, and thermogravimetric analysis. The crystallinities of all polyhydrazides were investigated by x-ray analysis. The effect of the nature of different moieties on the properties of these polyhydrazides was explored by comparing their physical, spectral, thermal, and x-ray analysis data.     

Aromatic polybenzoxazoles containing ether–sulfone linkages

A series of poly(o‐hydroxy amide)s having both ether and sulfone linkages in the main chain were synthesized via the low‐temperature solution polycondensation of 4,4′‐[sulfonylbis(1,4‐phenylene)dioxy]dibenzoyl chloride and 4,4′‐[sulfonylbis(2,6‐dimethyl‐1,4‐phenylene)dioxy]dibenzoyl chloride with three bis(o‐aminophenol)s including 4,4′‐diamino‐3,3′‐dihydroxybiphenyl, 3,3′‐diamino‐4,4′‐dihydroxybiphenyl, and 2,2‐bis(3‐diamino‐4‐hydroxyphenyl)hexafluoropropane. Subsequent thermal cyclodehydration of the poly(o‐hydroxy amide)s afforded polyethersulfone benzoxazoles. Most of the poly(o‐hydroxy amide)s were soluble in polar organic solvents such as N‐methyl‐2‐pyrrolidone; however, the polybenzoxazoles without the hexafluoroisopropylidene group were organic‐insoluble. The polybenzoxazoles exhibited glass‐transition temperatures (T_g) in the range of 219–282 °C by DSC and softening temperatures (T_s) of 242–320 °C by thermomechanical analysis. Thermogravimetric analyses indicated that most polybenzoxazoles were stable up to 450 °C in air or nitrogen. The 10% weight loss temperatures were recorded in the ranges of 474–593 °C in air and 478–643 °C in nitrogen. The methyl‐substituted polybenzoxazoles had higher T_g's but lower T_s's and initial decomposition temperatures compared with the corresponding unsubstituted polybenzoxazoles. For a comparative purpose, the synthesis and characterization of a series of sulfonyl polybenzoxazoles without the ether group that derived from 4,4′‐sulfonyldibenzoyl chloride and bis(o‐aminophenol)s were also reported. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 2262–2270, 2001     

New processable poly(ether-keto-sulfone)s,poly(arylene sulfone)s,and polyesters curable by intramolecular cyclization. XVII

New processable polyaromatic ether-keto-sulfones were prepared from 2,2′-diiododiphenyl-4,4′-dicarbonyl dichloride (I), bis(p-phenoxybenzene)sulfone (V), isophthaloyl chloride (VI), terephthaloyl chloride (VII), and diphenylether (IX) in Friedel-Crafts-type polymerizations. By varying (VI):(VII) ratio and (V):(IX) ratio and by reducing the polymerization time, soluble, processable polymers were obtained. In these polymers, phenylacetylenyl groups were introduced by replacing the iodine. This process led to soluble and curable polymers. Transparent, tough films and fairly flexible glass fiber laminates can readily be prepared. After curing, the polymers were insoluble and showed excellent chemical and thermal resistance. The curing process increased the polymers' softening temperature by ca. 20°C and produced intersting new useful materials for laminates. Processable poly(arylene sulfone)s were prepared from I, V, and diphenylether-4,4′-disulfonylchloride (X) in a Friedel-Crafts-type polymerization. Different monomer ratios and polymerization times were used. Only low-molecular-weight polymers were obtained. The same result was shown by curable polyester formation from I, VI, VII, and 4,4′-sulfonyldiphenol (XI) in an interfacial polycondensation.     

Preparation of silicon containing polymers. II.. Effect of structure on the thermal stability of organosilicon aramids

Two silicon-containing acid dichlorides, bis(4-chlorocarbonylphenyl)dimethylsilane and bis(4-chlorocarbonylphenyl)diphenylsilane, were synthesized and reacted with 1,3-phenylene diamine, 1,4-phenylene diamine, 4,4′-diaminodiphenyl, 4,4′-diaminodiphenyl methane 4,4′-diaminodiphenyl ether, and 4,4′-diaminodiphenyl sulfone in the preparation of 12 structurally different high molecular weight aromatic polyamides. A low-temperature interfacial polycondensation technique was used. Most of the polyamides formed tough, transparent, flexible films and were characterized by solubility, solution viscosity, infrared spectroscopy (IR), and glass transition temperature (T_g). The thermal behavior of these aramids was studied by dynamic thermogravimetry. The effect of diamine and acid dichloride structure on the aramids properties is also discussed.     

N-methyl-substituted aromatic polyamides

A series of N-methyl-substituted aromatic polyamides derived from the secondary aromatic diamines 4,4′-bis(methylamino)diphenylmethane, 3,3′-bis(methylamino)diphenylmethane, 4,4′-bis(methylamino)benzophenone or 3,3′-bis(methylamino)benzophenone and isophthaloyl dichloride, and terephthaloyl dichloride or 3,3′-diphenylmethane dicarboxylic acid dichloride was prepared by high-temperature solution polymerization in s-tetrachloroethane. Compared with analogous unsubstituted and partly N-methylated aromatic polyamides, the full N-methylated polyamides exhibited significantly lower glass transition temperatures (T_g), reduced crystallinity, improved thermal stability, and good solubility in chlorinated solvents.     

Extended-chain polyamides: Polyoxamides and polyfumaramides

The synthesis of polyamides from short-chain aliphatic diacids, such as oxalic and fumaric acids, is difficult because of the thermal instability and volatility of the intermediates and side reactions with the polymerization media. A variety of synthetic routes to these polymers has been explored. Several aromatic polyoxamides with high molecular weight were obtained in high yield by an acid chloride vapor-solvent-water interfacial process. Polyoxamides of intermediate molecular weight also were obtained by preparation of oligomers from diamines and oxalic diesters and condensing these oligomers further in a thermal polymerization step. Aromatic polyfumaramides and terephthalamidefumaramides were prepared by modified solution procedures in amide solvents. Another route to polyfumaramides was the synthesis of N,N′-bis(4-aminophenyl) fumaramide and its use as a diamine with diacid chloride. The 1,4-phenylene and benzidine polyfumaramides and oxamides have extended-chain structures in solution in sulfuric, chlorosulfonic, and fluorosulfonic acids. Some of the polymers were soluble enough to yield liquid crystalline solutions. High-tenacity high-modulus fibers from poly(1,4-phenylene fumaramide/terephthalamide)s are described.     

Synthesis and properties of novel aromatic polyamides based on “multi-ring” flexible dicarboxylic acids

The five benzene rings-containing (hereafter referred to as “five-ring”) dicarboxylic acids α,α′-bis[4-(4-carboxyphenoxy)phenyl]-1,4-diisopropylbenzene (p- III ) and α,α′-bis[4-(4-carboxyphenoxy)phenyl]-1,3-diisopropylbenzene (m- III ) were prepared by the fluoro-displacement of α,α′-bis(4-hydroxyphenyl)-1,4-diisopropylbenzene and α,α′-bis(4-hydroxyphenyl)-1,3-diisopropylbenzene with p-fluorobenzonitrile, and subsequent alkaline hydrolysis of the intermediate dinitriles. A number of high-molecular-weight polyamides based on these two “five-ring” dicarboxylic acids (p- III and m- III ) and various aromatic diamines were directly synthesized in N-methyl-2-pyrrolidone (NMP) containing lithium chloride (LiCl) or calcium chloride (CaCl₂) using triphenyl phosphite and pyridine as condensing agents. These polyamides were obtained with inherent viscosities above 0.51 and up to 0.91 dL/g. The weight-average molecular weight were in the range of 51,000–211,000. Most of these polyamides were amorphous and readily soluble in polar solvents such as NMP, N,N-dimethylacetamide (DMAc), N,N-dimethylformamide (DMF), and dimethyl sulfoxide (DMSO), and afforded tough, flexible, and transparent films by solution-casting. The films had tensile strength of 50–83 MPa, elongation to break of 4–8%, and tensile modulus of 1.3–2.0 GPa. Most polyamides showed distinct glass transitions on the differential scanning calorimetry (DSC) curves ranging from 147 to 177°C. In nitrogen or air, all the polymers showed no significant weight loss up to 490°C, as indicated by thermogravimetric analysis (TG). © 1996 John Wiley & Sons, Inc.     

Side-Chain Sulfonated Poly(arylene ether)s for Fuel Cell Applications

Summary: Poly(arylene ether sulfone)s of high molecular weight and narrow molecular weight distribution were obtained by melt polycondensation of 4,4′-difluorodiphenyl- sulfone and trimethylsilylethers of 4,4′-dihydroxydiphenylsulfone and phenylhydroquinone using CsF as catalyst. Although a block-like structure of the polymers could be expected from the course of reaction, only a single T_g ranging from 190 °C to 230 °C could be detected by DSC and which depended on the copolymer composition. Contrary to the sulfonation of similar poly(ether ether ketone)s the poly(arylene ether sulfone)s here reported were sulfonated both in the side chain and the main chain. Nonetheless the sulfonated poly(arylene ether sulfone)s showed high hydrolytic stability in water at 130 °C.     

Synthesis of inherently dissymmetric polyamides,

The preparation of polyamides from derivatives of optically active biphenic acid is described. The diacid chlorides chosen were 2,2′-dinitro-6,6′-dimethylbiphenyl-4,4′-dicarbonyl chloride and 2,2′-dichloro-6,6′-dimethylbiphenyl-4,4′-dicarbonyl chloride, the diamines were phenyldiamines (o-, m-, p-) piperazine, trans-2,5-dimethylpiperazine, and 1,2-piperaazolidine. Polymerization was carried out by the method of interfacial polycondensation. The polymers of aromatic diamines were insoluble in common organic solvents but soluble in dimethylformamide containing 5% lithium chloride, triesters of phosphoric acid, and methanesulfonic acid. The polymers of aliphatic diamines were also insoluble in common organic solvents but soluble in trifluoroethanol. All polymers had melting points higher than 280°C.     

Condensation polymers from 1,2,5-thiadiazole-3,4-dicarboxylic acid

A series of polyamides was prepared by interfacial polymerization of diamines with 1,2,5-thiadiazole-3,4-dicarbonyl chloride. Polyamides from secondary cycloaliphatic diamines and aromatic diamines have high softening points, high glass transition temperatures, and good thermal stability. Secondary amines, in particular cycloaliphatic secondary amines, form very high molecular weight polyamides. The polyamide from trans-2,5-dimethylpiperazine and 1,2,5-thiadiazole-3,4-dicarbonyl chloride is soluble in chloroform and 1,1,2-trichloroethane and has been cast into films and spun into fibers from those solvents. Fibers of this polymer are strong and have very high work recovery from small strains. In addition, these fibers show good retention of strength and work recovery over a range of temperatures and humidities.     

Polyquinoxalines. III

Six thermally stable polyquinoxalines have been prepared by the reactions of combinations of three tetraamines, 3,3′,4,4′-tetraaminodiphenyl sulfone (II), and 3,3′,4,4′-tetraaminodiphenyl ether (V), with two bisglyoxals, 4,4′-diglyoxalyldiphenyl sulfide dihydrate (III) and 4,4′-diglyoxalyldiphenyl sulfone dihydrate (IV). The polymers were prepared from polymerization in two stages. The first stage, a solution polymerization, produces an initially low or moderate molecular weight material, which is advanced to a high molecular weight (η_inh > 1.0) by heating at 375°C. under reduced pressure. All the polyquinoxalines have excellent thermal stability both in nitrogen and in air and improved solubility.     

Preparation and properties of polyamides from 2,2′-p-phenylenebis-5-oxazolones with diamines

Novel phenylated polyamides having inherent viscosities in the range of 0.2–0.4 were prepared by the ring-opening polyaddition of 2,2′-p-phenylenebis(4,4-diphenyl-5-oxazolone) with aliphatic diamines in polar aprotic solvents. Similarly, unsubstituted polyamides were obtained from 2,2′-p-phenylenebis-5-oxazolone and both aliphatic and aromatic diamines. The phenylated polyamides were highly soluble in a wide range of solvents including tetrahydrofuran and dioxane, while the unsubstituted polymers showed limited solubility in the solvents. No marked differences in thermal stability between the phenylated and unsubstituted polyamides were noted, and all the polyamides began to decompose at around 250°C in both air and nitrogen.     

Synthesis and characterization of novel soluble and thermally stable polyamides based on pyridine monomer

Nucleophilic aromatic substitution reaction of 4-aminophenol and also 5-amino-1-naphthol with 2,6-dichloropyridine in N-methyl-2-pyrrolidone (NMP) as solvent, in the presence of potassium carbonate, afforded two aromatic ether diamines. Eight soluble, thermally stable polyamides were prepared by polycondensation reaction of the obtained diamines with aromatic and aliphatic diacid chlorides including terephthaloyl chloride (TPC), isophthaloyl chloride (IPC), adipoyl chloride (AC), and sebacoyl chloride (SC). The prepared monomers and polymers were characterized by conventional spectroscopic methods. Physical and thermal properties of the polymers, such as thermal behavior, thermal stability, solution viscosity, and solubility behavior were also studied.     

Synthesis and properties of novel soluble polyamides having ether linkages and laterally attached p‐terphenyl units

A new ether‐bridged aromatic dicarboxylic acid, 2′,5′‐bis(4‐carboxyphenoxy)‐p‐terphenyl ( 3 ), was synthesized by the aromatic fluoro‐displacement reaction of p‐fluorobenzonitrile with 2′,5′‐dihydroxy‐p‐terphenyl in the presence of potassium carbonate, followed by alkaline hydrolysis. A set of new aromatic polyamides containing ether and laterally attached p‐terphenyl units was synthesized by the direct phosphorylation polycondensation of diacid 3 with various aromatic diamines. The polymers were produced with high yields and moderately high inherent viscosities (0.44–0.79 dL/g). The polyamides derived from 3 and rigid diamines, such as p‐phenylenediamine and benzidine, and a structurally analogous diamine, 2′,5′‐bis(4‐aminophenoxy)‐p‐terphenyl, were semicrystalline and insoluble in organic solvents. The other polyamides were amorphous and organosoluble and could afford flexible and tough films via solution casting. These films exhibited good mechanical properties, with tensile strengths of 91–108 MPa, elongations to break of 6–17%, and initial moduli of 1.95–2.43 GPa. These polyamides showed glass‐transition temperatures between 193 and 252 °C. Most of the polymers did not show significant weight loss before 450 °C, as revealed by thermogravimetric analysis in nitrogen or in air. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4056–4062, 2004