In vitro mineralization of surface-modified porous polycaprolactone scaffolds in simulated body fluid

Porous polycaprolactone (PCL) scaffolds were fabricated by combination of porogen-leaching and freeze-drying processes. Ice particulates were used as porogen materials. The porous PCL scaffolds were modified by potassium hydroxide solution with concentration of 1 mol/L at room temperature for 8 h, subsequently biomineralized in simulated body fluid for 2 h and 8 h, respectively. The microstructure and characteristics of the PCL scaffolds were investigated by scanning electron microscope (SEM) and EDS. The results showed (1) PCL scaffolds had high degree of connectivity and different pore sizes. (2) Plate-like apatite was observed on the surface of the scaffolds after being immersed into SBF for 8 h.     

Bilayer porous scaffold based on poly-(?-caprolactone) nanofibrous membrane and gelatin sponge for favoring cell proliferation

Electrospun poly-(?-caprolactone) (PCL) nanofibers has been widely used in the medical prosthesis. However, poor hydrophilicity and the lack of natural recognition sites for covalent cell-recognition signal molecules to promote cell attachment have limited its utility as tissue scaffolds. In this study, Bilayer porous scaffolds based on PCL electrospun membranes and gelatin (GE) sponges were fabricated through soft hydrolysis of PCL electrospun followed by grafting gelatin onto the fiber surface, through crosslinking and freeze drying treatment of additional gelatin coat and grafted gelatin surface. GE sponges were stably anchored on PCL membrane surface with the aid of grafted GE molecules. The morphologies of bilayer porous scaffolds were observed through SEM. The contact angle of the scaffolds was 0°, the mechanical properties of scaffolds were measured by tensile test, Young's moduli of PCL scaffolds before and after hydrolysis are 66–77.3 MPa and 62.3–75.4 MPa, respectively. Thus, the bilayer porous scaffolds showed excellent hydrophilic surface and desirable mechanical strength due to the soft hydrolysis and GE coat. The cell culture results showed that the adipose derived mesenchymal stem cells did more favor to adhere and grow on the bilayer porous scaffolds than on PCL electrospun membranes. The better cell affinity of the final bilayer scaffolds not only attributed to the surface chemistry but also the introduction of bilayer porous structure.     

Influence of Addition of Hyaluronic Acid (HA) on the Properties of Collagen/HA Composite Scaffolds

In order to develop a scaffolding material for tissue regeneration, porous matrices containing varying composites of collagen and hyaluronic acid (HA) (from 1:0 to 0:1) were fabricated using a freeze-drying method. The effect of the composition on the morphology, hydrophilicity, swelling behavior, mechanical properties, and in vitro cytotoxicity was investigated. The results showed that all the scaffolds had an interconnected pore structure with sufficient pore size for use as a support for the growth of fibroblasts. The addition of HA improved the swelling property, but reduced the compressive strength. The contact angle decreased with increasing HA content. In in vitro cytotoxicity tests using fibroblastic cells, the collagen/HA scaffolds showed no toxicity. All these results suggest that collagen/HA composite scaffolds are a potential candidate for tissue engineering scaffolds.     

Hydroxyapatite/polyamide66 porous scaffold with an ethylene vinyl acetate surface layer used for simultaneous substitute and repair of articular cartilage and underlying bone

In this paper, tissue scaffold made from polyamide66 (PA66) and hydroxyapatite (HA) was prepared by co-precipitation and thermal-induced phase inversion method, in which biomimetic HA crystals were uniformly distributed in PA66 matrix. The porosity of the scaffold is about 81% and the macropore size is from 50 to 500 μm. The ethylene vinyl acetate (EVA) layer was thermally molded on one surface of HA-PA66 scaffold to develop EVA/HA-PA66 composite for articular cartilage/bone substitute, i.e., upper EVA layer for cartilage substitute and underlying HA-PA66 scaffold for bone bonding and fixation. The physicochemical and mechanical properties of EVA were also investigated. The results indicate that the tensile and compressive strength of EVA is about 4.65 MPa and 9.44 MPa respectively, while its mean friction coefficient is very small, only about 0.23. The cell culture of EVA and HA-PA66 scaffold shows that these materials possess good cytocompatibility. The proposed preparation method is novel and effective, and the EVA/HA-PA66 composite has good potential for simultaneous substitute of articular cartilage and underlying bone.     

Fabrication and characterization of rod-like nano-hydroxyapatite on MAO coating supported on Mg-Zn-Ca alloy

The poor corrosion resistance of magnesium alloys is a dominant problem that limits their clinical application. In order to solve this challenge, micro-arc oxidation (MAO) was used to fabricate a porous coating on magnesium alloys and then electrochemical deposition (ED) was done to fabricate rod-like nano-hydroxyapatite (RNHA) on MAO coating. The cross-section morphology of the composite coatings and its corresponding energy dispersion spectroscopy (EDS) surficial scanning map of calcium revealed that HA rods were successfully deposited into the pores. The three dimensional morphology and scanning electron microscopy (SEM) image of the composite coatings showed that the distribution of the HA rods was dense and uniform. Atomic force microscope (AFM) observation of the composite coatings showed that the diameters of HA rods varied from 95 nm to 116 nm and the root mean square roughness (RMS) of the composite coatings was about 42 nm, which were favorable for cellular survival. The bonding strength between the HA film and MAO coating increased to 12.3 MPa, almost two times higher than that of the direct electrochemical deposition coating (6.3 MPa). Compared with that of the substrate, the corrosion potential of Mg-Zn-Ca alloy with composite coatings increased by 161 mV and its corrosion current density decreased from 3.36 × 10⁻⁴ A/cm² to 2.40 × 10⁻⁷ A/cm² which was due to the enhancement of bonding strength and the deposition of RNHA in the MAO pores. Immersion tests were carried out at 36.5 ± 0.5 °C in simulated body fluid (SBF). It was found that RNHA can induce the rapid precipitation of calcium orthophosphates in comparison with conventional HA coatings. Thus magnesium alloy coated with the composite coatings is a promising candidate as biodegradable bone implants.     

Preparation of Polycaprolactone Tissue Engineering Scaffolds by Improved Solvent Casting/Particulate Leaching Method

The classic solvent casting/particulate leaching method to fabricate PCL scaffolds was improved by using a centrifugal technology, a direct bonding process in preparing salt matrices and a technology of vacuum treatment under heating in the desolvation process. Series operations of preshaping, centrifuging, casting and desolvating were employed during the scaffold's manufacture. The scaffold's properties were characterized including micro‐structures, pore dimensions, porosity and hydrophilicity. The results show that centrifugal technology can improve the pore uniformity of scaffolds. In the bonding process, well‐interconnected porous structures were formed if water content was between 2～7%. The distribution of pore dimensions was from 10 to 80 μm, and the porosities were about 89%. Generally, the porosities formed by vacuum treatment at high temperature are greater than those formed by vacuum treatment at ambient temperature in the desolvation process. The fabricated porous PCL scaffolds with good elasticity and desired thickness could be a good choice for application in soft tissue engineering.     

Conciliating surface superhydrophobicities and mechanical strength of porous silicon films

Hydrophobic surfaces on Mechanical stable macroporous silicon films were prepared by electrochemical etching with subsequent octadecyltrichlorosilane (OTS) modification. The surface morphologies were controlled by current densities and the mechanical properties were adjusted by their corresponding porosities. Contrast with the smooth macroporous silicon films with lower porosities (34.1%) and microporous silicon with higher porosities (97%), the macroporous film with a rough three-dimension (3D) surface and a moderate pore to cross-section area ratio (37.8%, PSi2′) exhibited both good mechanical strength (Yong’ modulus, shear modulus and collapse strength are 64.2, 24.1 and 0.32 GPa, respectively) and surface superhydrophobicity (water contact angle is 158.4 ± 2° and sliding angle is 2.7 ± 1°). This result revealed that the surface hydrophobicities (or the surface roughness) and mechanical strength of porous films could be conciliated by pore to cross-section area ratios control and 3D structures construction. Thus, the superhydrophobic surfaces on mechanical stable porous films could be obtained by 3D structures fabrication on porous film with proper pore to cross-section area ratios.     

Freeze casting of aqueous coal fly ash/alumina slurries for preparation of porous ceramics

A porous mullite-matrix composite with a bimodal pore structure has been prepared by a freeze casting route using water/coal fly slurry system. The top and bottom parts of the sintered freeze cast body consisted of solid particles and micropores, which were irregularly distributed. However, the middle section was made up of small lamellar pores and porous ceramic walls, aligned along the solidification direction. The porosity of mullite composites was in the range 67-55% after sintering at 1300-1500 °C. The addition of 3Y-ZrO₂ reduced the porosity, especially material in sintered at 1500 °C due to relatively high densification. The compressive strength of the porous composite with 10 wt% 3Y-ZrO₂ addition, sintered at 1500 °C exhibited a maximum value of ∼41 MPa.     

The study of mechanical behavior on the interface between calcar-defect femur and restorations by means of finite element analysis

The mechanical behaviors of calcar-defected femur and restorations under physiological load are the key factors that will greatly influence the success of femur calcar defect repairing, especially the stress distribution on the bone-restoration interface. 3D finite elements analysis (FEA) was used to analyze the mechanical characters on the interfaces between femoral calcar defects and bone cement or HA restorations. Under the load of two times of a human weight (1436.03 N) and with the increase of the defect dimension from 6 mm to 12 mm, the maximal stresses on the surface of restorations are from 7.06 MPa to 11.89 MPa for bone cement and 2.97-9 MPa for HA separately. In this condition, HA restoration will probably be broken on the bone-restoration interface when the defect diameter is beyond 8 mm. Furthermore, under the load of 1.5 times of a human weight, HA restoration would not be safe unless the defect dimension is smaller than 10 mm, because the maximal stress (4.62 MPa) on the restoration is only a little lower than compressive strength of HA, otherwise the bone fixation device should be applied to ensure the safety. It is relatively safe for all restorations under all the tested defect sizes when the load is just the weight of a human body.     

Apatite formation on Poly (vinyl alcohol)-coated Poly (?-caprolactone) films by incubation in simulated body fluids

In this study, biodegradable poly (?-caprolactone) (PCL) films were coated with poly (vinyl alcohol) (PVA) and then incubated in a simulated body fluid 1.5SBF to prepare an apatite (HA)/PCL composite. It was found that the bone-like apatite formability of PCL was enhanced by PVA coating. The changes of surface properties induced by PVA coating were effective for apatite formation. The apatite formability increased with increasing coating amount. After 24 h incubation, apatite was formed on PVA-coated PCL film but hardly any apatite was found on uncoated PCL plate. The surface chemistry of the specimens was examined using XPS, FT-IR-ATR. The apatite formed was characterized by using SEM, TF-XRD, FT-IR, EDS. The apatite formed was similar in morphology and composition to that of natural bone. This indicated that simple PVA coating on PCL substrate could serve as a novel way to accelerated apatite formation via biomimetic method.     

Influence of Nano-Bioactive Glass (NBG) Content on Properties of Gelatin-Hyaluronic Acid/NBG Composite Scaffolds

The development of three-dimensional (3-D) scaffolds with highly open porous structure is one of the most important issues in tissue engineering. A novel nanocomposite scaffold of gelatin (Gel), hyaluronic acid (HA), and nano-bioactive glass (NBG) was prepared by blending NBG with a Gel and HA solution followed by lyophilization. The effects of NBG content on the properties of the Gel-HA/NBG composite scaffolds, including the morphologies, porosity, compressive strength, swelling behavior, cell viability and alkaline phosphatase (ALP) activity, were investigated. Porous composite scaffolds with interconnected pores were obtained and the pores became cylindrical with increasing NBG content. The porosity percent and swelling ability decreased with increasing NBG content; however, the compressive strength, cell viability and ALP activity were enhanced. All the results showed the addition of NBG particles can improve the physicochemical and biological properties and the Gel-HA/NBG composite scaffolds exhibited good potential for tissue engineering applications.     

Poly (Vinyl Alcohol)/Chitosan/Akermanite Nanofibrous Scaffolds Prepared by Electrospinning

Abstract

Electrospinning, as an effective method for preparation of scaffolds for cell growth templates, has attracted great attention. In this study electrospinning was used to prepare poly (vinyl alcohol) (PVA)/chitosan scaffolds for bone tissue engineering. In order to improve the bioactivity and mechanical properties of the fibrous scaffolds, 0.5, 1 and 2?wt% akermanite, a calcium silicate based bioceramic, was added to the electrospinning solution. The morphology of the electrospun scaffolds was observed by using field emission-scanning electron microscopy and their mechanical strengths were analyzed by tension tests. The results showed that the formed scaffolds consisted of fibers with less than 100?nm diameter. In the case of the composite containing 1?wt% akermanite, the fibers were more homogeneous and no beads were formed during electrospinning, while in the composite containing 2?wt% akermanite a considerable number of beads were formed which we attribute to an improper viscosity of the electrospinning solution. Among the different compositions, the composite containing 1?wt% akermanite showed higher ultimate tensile strength (10.6?MPa) and fracture strain (9%). These values were increased by crosslinking the scaffold by reaction with glutaraldehyde, up to 13?MPa and 9.4%, respectively.     

Optical properties of hydroxyapatite obtained by mechanical alloying

Calcium phosphate based bioceramics, mainly in the form of hydroxyapatite (HA), have been in use in medicine and dentistry for the last 20 years. Applications include coatings of orthopaedic and dental implants, alveolar ridge augmentation, maxillofacial surgery, otolaryngology, and scaffolds for bone growth and as powders in total hip and knee surgery. These materials exhibit several problems of handling and fabrication, which can be overcome by mixing with a suitable binder. In this paper, mechanical alloying has been used successfully to produce nanocrystalline powders of HA using five different experimental procedures. The milled HA were studied by X-ray powder diffraction, infrared and Raman scattering spectroscopy. For four different procedures, HA was obtained after a couple of hours of milling (on an average, 20 h of milling depending on the reaction procedure). The XRD patterns indicate that the grain size is within the range of 29-103 nm. This milling process, used to produce HA, presents the advantage that melting is not necessary and the powder obtained is nanocrystalline with extraordinary mechanical properties. The material can be compacted and transformed in solid ceramic samples. The high efficiency of the process opens a way to produce commercial amount of nanocrystalline HA. Due to the nanocrystalline character of this powder, their mechanical properties have changed and for this reason a pressure of 1 GPa is enough to shape the sample into any geometry.     

Dissolution of synthetic and bovine bone-derived hydroxyapatites fabricated by hot-pressing

Dissolving behavior of hydroxyapatite (HA) ceramics prepared from bovine bone (BHA) was investigated and compared with synthetic HA. BHA power was obtained by calcining at 800 °C for 1 h to remove organics and then attritor-milling for 24 h. Synthetic HA and BHA powders were prepared by hot-pressing at 1000 °C for 0.5 h under the pressure of 30 MPa in Ar atmosphere. Sintered densities of the synthetic HA and the BHA were about 96% and 95%, respectively. The BHA consisted of mainly HA and small amount of magnesium oxide. Immersion test revealed that there was no clear evidence of dissolution for the BHA, whereas extensive dissolution on the surface of the synthetic HA occurred in buffered water. Accordingly, dense hydroxyapatite from bovine bone was more stable than synthetic HA in liquid environment.     

Preparation and Characterization of Poly(L-lactide-co-glycolide-co-ε-caprolactone) Scaffolds by Thermally Induced Phase Separation

Abstract

The technique of thermally induced phase separation (TIPS) is favorable for the fabrication of a porous scaffold due to a number of advantages. In this work the poly(L-lactide-co-glycolide-co-ε-caprolactone) (PLLGC) terpolymer was synthesized by melt copolymerization and porous scaffolds thereof from its solution in 1,4-dioxane were fabricated by using the TIPS method. The effects of fabrication parameters, including polymer concentration and freezing temperature, on the morphology, pore size and mechanical properties were studied. The results showed that the average pore size of the PLLGC porous scaffold increased with a decrease in PLLGC concentration and the pore size resulting from freezing at 4?°C (about 20–100?μm) was significantly larger than for other samples (20–50?μm) frozen at lower temperatures. The porosity of the scaffolds decreased with increasing PLLGC concentration or decreasing freezing temperature. On the other hand, the compressive strength of the scaffolds increased with the increase of PLLGC concentration or the decrease of freezing temperature, as would be expected. The present results can be applied in design to control the processing parameters of TIPS for a scaffold with desired pore morphology.     

Preparation and characterization of a layered transparent luminescent thin film of silica-CTAB-Tb(acac)3 composite with mesostructure

A layered luminescent mesostructured thin film of silica-CTAB-Tb(acac)₃ composite has been synthesized by a dip-coating process through an in situ sol-gel method. The terbium (Tb³⁺) ion and β-diketone organic ligand acetylacetone (acac) were introduced into the precursor solution, respectively. The as-synthesized composite film was transparent, colorless and possessed a layered structure. After the composite film was dried at 50 °C for a few minutes Tb(acac)₃ complex was synthesized in the mesostructured thin film, which can be indicated by the luminescence of the composite film under the UV lamp. The properties of the samples were characterized by XRD, absorption, Fourier transform infrared spectroscopy, and luminescent spectra.     

Preparation of uniform porous hydroxyapatite biomaterials by a new method

In this paper, a new method of preparation of uniform porous hydroxyapatite biomaterials was reported. In order to obtain uniform porous biomaterials, disk samples were formed by the mixture of hydroxyapatite (HAP) powders and monodispersed polystyrene microspheres, and then HAP uniform porous materials with different diameter and different porosity (diameter: 436 ± 25 nm, 892 ± 20 nm and 1890 ± 20 nm, porosity: 46.5%, 41.3% and 34.7%, respectively) were prepared by sintering these disk samples at 1250 °C for 5 h. The pure phase of HAP powders fabricated by the hydrothermal technology was confirmed by X-ray diffraction (XRD). The surface and size distribution of pores in HAP biomaterials were observed by scanning electron microscopy (SEM), and the pore size distribution in porous HAP biomaterials was tested by mercury intrusion method.     

Electrochemical and surface behavior of hydyroxyapatite/Ti film on nanotubular Ti-35Nb-xZr alloys

In this paper, we investigated the electrochemical and surface behavior of hydroxyapatite (HA)/Ti films on the nanotubular Ti-35Nb-xZr alloy. The Ti-35Nb-xZr ternary alloys with 3-10 wt.% Zr content were made by an arc melting method. The nanotubular oxide layers were developed on the Ti-35Nb-xZr alloys by an anodic oxidation method in 1 M H₃PO₄ electrolyte containing 0.8 wt% NaF at room temperature. The HA/Ti composite films on the nanotubular oxide surfaces were deposited by a magnetron sputtering method. Their surface characteristics were analyzed by field-emission scanning electron microscopy (FE-SEM), energy-dispersive X-ray spectroscopy (EDS) and an X-ray diffractometer (XRD). The corrosion behavior of the specimens was examined through potentiodynamic and AC impedance tests in 0.9% NaCl solution. From the results, the Ti-35Nb-xZr alloys showed a solely β phase microstructure that resulted from the addition of Zr. The nanotubular structure formed with a diameter of about 200 nm, and the HA/Ti thin film was deposited on the nanotubular structure. The HA/Ti thin film-coated nanotubular Ti-35Nb-xZr alloys showed good corrosion resistance in 0.9% NaCl solution.     

Surface configuration properties of partially demineralized bio-derived compact bone scaffolds

To further improve surface characteristics of bio-derived compact bone scaffolds (BDCBS), 20% surface demineralization in a controlled manner was applied to the scaffolds. The surface configuration properties and roughness of the partially demineralized BDCBS and non-demineralized BDCBS (n = 12 in each group) were investigated with SEM and atomic force microscopy (AFM) in this study. The result demonstrated that the surface configuration of partially demineralized BDCBS exhibited specific porous micro-structure when compared to the compact structure of non-demineralized BDCBS. Furthermore, the result showed that the surface roughness of the partially demineralized BDCBS was significantly higher than that of BDCBS (P < 0.01). These results revealed that the partial demineralization could improve the surface configuration characteristics of BDCBS.     

Microstructures and electrical properties of La0.8Sr0.2MnO3 films synthesized by sol-gel method

La_0.8Sr_0.2MnO₃ (LSMO) thin films were fabricated on alumina substrates by an improved sol-gel dip-coating process. It was found that multiple dip-coating process could not be performed until the pre-firing temperature reached 600 °C. Different amounts of LSMO powders were added to precursor solution with an aim to avoid cracks in LSMO thin films during calcining caused by the shrinkage mismatch between the film and the substrate. The structure and surface morphology of the films prepared from precursors with and without LSMO powders were characterized using X-ray diffraction (XRD) and scanning electron microscopy (SEM). It was found that the addition of 56.4 wt.% LSMO powders into the sol-gel precursor solution significantly modified the microstructure of films. A single LSMO perovskite phase was obtained on alumina substrate after calcining at 800 °C for 4 h by the improved sol-gel method. The sheet resistance of the films prepared with different processing parameters was measured by four-point dc method. Results indicated that the sheet resistance of films decreased with increasing the number of coating applications and the amount of LSMO powders.